USER MANUAL Black Jack™ Trailer Jack 1,600kg 12V DC P/N: BJTJ-1000 Please read and understand all instructions before use. Retain this manual for future reference.
CONTENTS 4 2. Introduction 4 3. Safety 5 4. Hazard Definitions 5 5. Work Area 5 6. Personal Precautions 6 7. Specific Safety Precautions 6 8. Electrical Safety 7 9. Identification Key 8 10. Assembly & Installation 8 11. Adjust The Bubble Level 9 12. Operation 10 13. Unhitching The Trailer 10 14. Hitching The Trailer 11 15. Manual Override 11 16. Care & Maintenance 12 17. Lubrication 12 18. Troubleshooting 13 19. Wiring Diagram 13 20. Intellectual Property 14 21.
USER MANUAL 1 . S P E C I F I C AT I O N S Maximum Load Capacity 1600 kg Height Range 356mm (254 to 609mm from mounting point.
3. SAFETY WARNING! Read and understand all instructions before using this device. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment. Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions. 4. HAZARD DEFINITIONS DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
6. PERSONAL PRECAUTIONS Control the device, personal movement, and the work environment to avoid personal injury or damage to device. Do not operate any device when tired or under the influence of drugs, alcohol, or medications. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a device. Keep long hair covered or bound. USER MANUAL Do not overreach when operating a device. Proper footing and balance enable better control in unexpected situations. 7.
Use only with accessories rated to handle the forces exerted by the device during operation. Other accessories may break and forcefully launch pieces. Once the load is lifted to the desired height, support the load with jack stands to prevent injury should the jack fail. Do not work under a load that is supported only by a jack. Ensure that there are no obstructions under the load and that the area is clear before lowering it.
Keep the leads away from heat, oil, sharp edges or moving parts. Place the leads in a position that prevents them from encountering the device. Keep any ignition source, such as flames, sparks, or embers away from the battery. Avoid contact with batteries as they contain sulfuric acid. The acid is corrosive and can cause skin burns. USER MANUAL Install caps over the battery terminals to prevent accidental contact. Discharged batteries may still carry charges and cause electric shock upon contact. 9 .
Position the jack to face the towing vehicle or the side. The design of the vehicle may impair the use of the manual crank (L) based on the jack’s orientation. 4. Slide a 3/8 in. star washer (M) between the mounting plate and frame at each bolt hole. 5. Slide a 3/8-16 in. lock washer onto each of the three 3/8-16 in. bolts, then insert the bolts through the mounting plate, the star washers and A-frame. 6. Secure each bolt with a 3/8-16 in. hex nut.
6. Remove the bubble level (H) from the housing. Retain the three screws. 7. Place the bubble level on a flat surface of the trailer. Ensure it will not fall off during the leveling process. 8. Lower the levelling jacks on the trailer (if equipped with them). 9. Extend the jack until it clears the hitch or the jack stands. Move the jack stands aside if necessary. 10. Raise or lower the trailer jack until the bubble level indicates the trailer is horizontal and centered. USER MANUAL 11.
Raise the foot plate upwards until the bolt holes in it align with the bolt hole in the leg. Insert the locking pin and close the clasp. Move the towing vehicle away from the trailer’s hitch receiver. Level the trailer by pressing the extend/retract switch to raise or lower the jack. It is level once the bubble level is centered. 14. HITCHING THE TRAILER Align the towing vehicle’s hitch with the trailer hitch receiver.
16. CARE & MAINTENANCE Maintain the device with care. A device in good condition is efficient, easier to control and will have fewer problems. Inspect the device components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing. Follow instructions for lubricating and changing accessories. Only use accessories intended for use with this device. USER MANUAL The jack ‘s motor is sealed and maintenance-free. Check the wiring from time-to-time.
18. TROUBLESHOOTING Contact Titan RV for a solution if the device does not function properly or parts are missing. If unable to do so, have a qualified technician service the device. Possible Cause(s) Suggested Solution(s) Motor is not operating Poor Ground Use the Earth cable provided to connect from one of the three bolt positions on the Black Jack Mounting Plate. Ensure the Star Washers provide has clean contact to bare metal. Sanding back this point can also improve this metal on metal contact.
19. WIRING DIAGRAM 20. INTELLECTUAL PROPERTY Registered Trademark Black Jack Trailer Jacks™ is a registered trademark in Australia owned by Titan Stability Solutions Pty Ltd USER MANUAL Patent Pending The Black Jack Clamp is a registered patent pending in Australia (Patent Pending NO 20200902039). 14 Registered Design The Black Jack Clamp is a registered design pending in Australia.
Blackjacktrailerjacks.com.au is a registered domain name owned by Titan Stability Solutions Pty Ltd 21. COMPLIANCE E8394 EMC Compliance The Black Jack TM is EMC approved and compliant with: EN 61000-6-3:2007+A1:2011+AC:2012 EN IEC 61000-6-1:2019 EN IEC 61000-3-2:2019 EN 6100-3-3:2013+A1:2019 2. Australian Standards for Gas Installations in Caravans Gas Installations in Caravans AS\NZS 5601.2.2010 & Amendment N0.1 to AS/ NZS 5601.2.2013 (Standard) USER MANUAL 1.
standard defines an “ignition source” as: “A source of energy sufficient to ignite a flammable mixture and includes, USER MANUAL but is not limited to naked flames, exposed incandescent material, electrical welding arcs, and any electrical or mechanical equipment not suitable for use in hazardous locations”. The Black Jack is defined as “electrical equipment” however the standard does not define or provide a criterion for the term “not suitable”. However, we confirm: A.
ABOUT BLACK JACK™ Black Jack™ Trailer Jacks is a division of Titan Stability Solutions Pty Ltd Our range of brands include: www.hothitches.com.au Hydraulic auto levelling system for motorhomes, caravans, specialty vehicles and 5th wheelers. USER MANUAL Gone are the days where you must settle for a cheap ball mount that rusts the first time it rains. www.redfootlevelling.com.au The best selling Sway Control and Weight Distribution Hitches in the USA now available in Australia. www.swaycontrolhitches.
