Fast & Fluid Management Manual TM300 English version 11-2014
Table of contents Record of Changes Introduction Warrenty Regulations Explanation of images Safety Instructions Installation Installing the computer and the software Operation Agitation timer Fill the brush tray (nozzle cleaning system) Fill the canisters with colourant Dispensing Punch hole in Lid - Manual (optional) Daily Maintenance Weekly Maintenance Monthly Maintenance Troubleshooting Service and Support Replace fuse behind back panel Specifications Electrical wiring diagram WEEE 2 3 4 4 5 6 7 8 9 9
Record of changes Rev Editor Date Change description 11-2011 TB 17-11 First release 11-2014 TB 11-11 Add Power consumption and IP value 3
Introduction By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness.
Explanation of images 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Safety Instructions Attention! Before installing the equipment and setting it in operation, please read the instructions for use carefully. This is safer for yourself and prevents unnecessary damage to the machine. The manufacturer accepts no liability if the instructions below are not followed: 1. If a machine has been damaged (during transport, for example), do not attempt to set it in operation. When in doubt, first contact either your supplier or the F&FM service department. 2.
Installation Step 1 - Detach the dispenser from its transport skid > Place the transport pallet near the definitive location of the machine. Remove cardboard box, plastic wrapping and accessory parts. Remove one of either side panels. > Unscrew transport the transport screws connecting the machine to the skid from the inside of the computer cavity. Detach the supporting wooden blocks. Move the machine off the pallet.
Installing the computer and the software Step 1 - Place the computer > Connect the dispenser as indicated in the image above. Place the computer in cavity. Step 2 - Install the dispensing software Install all necessary software provided by software supplier. Use software to test basic functions of dispenser before filling. Check software manual for testing procedure. Consult the software manual for installation instructions.
Operation Switching ON: Unlock the emergency stop button on the front of the machine by turning clockwise. The machine is automatically switched on when the power connector at the back of the dispenser is plugged into a 220V or 110V wall socket. > Please be aware that the TintMaster series dispensers are fitted with sleeping timers as standard. This means that after approximately 30 minutes the dispenser will enter a power saving modus in which all secondary units (e.g.
Fill the brush tray (nozzle cleaning system) > Remove the brush tray at the left side of the dispenser. Fill the container with water or an alternative liquid proposed by your paint supplier. Replace the brush tray in its original position. Cleaning fluid must be refreshed daily! Use only cleaning fluids recommended by your paint supplier. Wrong materials can result in nozzle blockage and reduced accuracy.
Dispensing > Place the can at the center of the can table cross hair. Lift the can table upward (unlock by pressing down the foot pedal) *dispensers with optional can lift only. Bring upward as far as possible. This is the optimal dispensing position. Ensure can opening is under the dispenser nozzle and at its optimal height. Choose desired formula as shown in software manual. The turntable will subsequently rotate to correct positions. Remove can, dispensing is now complete.
Daily Maintenance Clean the brush tray, refill canisters and run morning program > Remove the brush tray and empty the container. Clean the brush with water and refill the container with correct fluid (e.g. water). Fill canisters if level is low and update levels in software. Stir colorant beforehand. > Start software morning program to purge valves and clean nozzles. Check your software manual for details. Use only cleaning fluids recommended by your paint supplier.
Weekly Maintenance Remove spilt paint & colorant and refill canisters > Clean can table and outside parts with diluted detergent. Check canister content and refill if necessary. Always close canisters and machine lids after refilling. Monthly Maintenance Check and clean important functional parts back panel and check pump valve for > Remove possible malfunctions (e.g. leakage or blockage). Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power (e.g.
Troubleshooting Before calling your supplier or the service department, please check if you can solve the problem yourself. If that does not work, you can call the service department for advice. Have the serial number and dispenser type ready (these can be found on the silver CE sticker at the behind the service panel at the front of the machine). Use the table below to determine whether you can solve a problem yourself or if you need to call the service department.
Service and Support If necessary, you can get in touch with your supplier or the local service department, or contact the manufacturer directly. If you contact the manufacturer, make sure that you have the model number and serial number to hand. They can be found on the nameplate on the machine. Fast & Fluid Management P.O.
Specifications Number of canisters 12/14/16/18/20/24 Canister content 1.75, 3.5 [L] EasyClick canister/stirrer (material) molded polymeric Valves molded polymeric Pump type piston pump Pump sizes 1.64 [ounce] Min. dispense 1/384 [fl.oz] Accuracy 0.005 [ml/step] Flow rate 0.
A B C PORT #2 5 TO RS232 PC 12722 30 PORT #1 1 2 4 6 - S + J19 HHB1 HHB2 HHB3 HHB4 HHB5 MGND1 MGND2 HHB6 HHB7 MGND2 MGND2 HHB8 HHB9 HHB10 HHB11 HHB12 MGND3 HHB13 HHB14 MGND3 - S + POWERBOARD 2001 COMMUNICATION LK1 BLUE BROWN + or YELLOW or RED BLACK & WHITE/ORANGE YELLOW & WHITE/RED RED & WHITE/YELLOW 4 or BLUE or ORANGE ORANGE & WHITE/BLACK BROWN CABLE 33 1862744 BROWN BROWN BLUE BLUE BLUE BROWN BLUE RED GREEN BLUE BROWN BLUE BROWN BLUE BROWN
WEEE Packaging material The packaging protects the machine against damage during transport. The packaging material was chosen based on its limited impact on the environment and its inherent possibilities for waste-disposal. The reuse of packaging material saves raw materials and produces less waste material. Generally speaking,your supplier will take the packaging off your hands. Discarding the Machine Discarded equipment usually still consists of valuable materials.
