FAST & FLUID MANAGEMENT Blendorama series II ENGLISH
© Fast & Fluid Management, Blendorama series II p1
© Fast & Fluid Management, Blendorama series II Table of Contents Blendorama series II manual (EN) Introduction, Conditions of Sale & Warranty Safety instructions Installation Operation Preventitive maintenance General maintenance Troubleshooting Service Agents Specificaties Wiring diagram 3 3 6 7 10 17 21 38 39 40 41 p2
© Fast & Fluid Management, Blendorama series II Blendorama series II manual (EN) Introduction, Conditions of Sale & Warranty A - Introduction By selecting a Fast & Fluid Management Color Dispenser you have opted for a product which is the result of intensive research. Top-quality components, craftsmanship and a modern ergonomic design all serve to guarantee a long service life and a high degree of user friendliness.
© Fast & Fluid Management, Blendorama series II 5. Limitation of Liability Subject to Paragraph 6 of these terms and conditions and in particular sub-paragraph 6.
© Fast & Fluid Management, Blendorama series II 6.6 Warranty Exclusions Subject to sub-paragraph 6.7 hereof this Warranty does not extend and the Seller or an authorised Distributor will be relieved of all and any obligations, responsibilities and liabilities (direct or consequential) in the event that defects in or malfunctions of the Product are directly or indirectly due to or result from: 6.6.1 6.6.2 6.6.3 6.6.4 6.6.5 6.6.6 6.6.7 6.6.8 6.6.9 6.6.10 6.6.11 6.6.
© Fast & Fluid Management, Blendorama series II Safety instructions A - General safety instructions Attention! Before installing the equipment, please read this instruction manual carefully. This will increase your personal safety and prevent unnecessary damage to the machine. The manufacturer accepts no liability if the instructions below are not followed: 1. If a machine has been damaged (during transport, for example), do not attempt to set it in operation.
© Fast & Fluid Management, Blendorama series II Installation A - Unpacking the dispenser The box(es) you have received contain: 1 x Machine Base Assembly (for floorstand models) 1 x Turntable Assembly (This may be already assembled onto the base) x Colorant Canisters, each with a lid, attached pump and fixing screws 1 x Operation Manual A plastic bag or box containing: 1 x Allen Key for Pump Calibration (Note: Pumps preset in factory) 1 x No.
© Fast & Fluid Management, Blendorama series II B - Installing the canisters Please note that this procedure is used for all canister sizes, although only 1.75L (22P) canisters are shown here. Other canister assemblies will vary in size and appearance, however the procedure remains the same. Connecting tubes are sized specifically for each canister and turntable size – please do not mix between different models. Step 1 - Prepare and install the inner ring of canisters.
© Fast & Fluid Management, Blendorama series II > (3) Firmly push the canister and connecting tube into the remote bracket and pump assembly. > (4) Fit this assembly to the turntable. Canister screws (already fitted to the canister) fit into the inner ring location keyholes and the remote bracket fits into the 4 slots simultaneously. Push firmly into position.
© Fast & Fluid Management, Blendorama series II Operation A - First time operation Step 4 - Preparing the dispenser > Ensure that the machine is switched off at the wall socket > Stir each can of colorant thoroughly with a flat bottomed paddle or palette knife to reincorporate any settled pigment Ensure that the machine is adequately supported and clear of obstructions > Remove the lids from all canisters Pour the contents of each colorant can into the correct canister.
© Fast & Fluid Management, Blendorama series II Step 2 - Purging the pumps > Set the gauge or gauges of each pump to its halfway point by operating the spring loaded button then lifting the gauge by its handle > Without operating the valve lever lift the red pump handle to its maximum travel (this draws the colorant into the canister) Discharge the colorant back into the canister by depressing the red pump handle fully. Repeat this process 30 times.
© Fast & Fluid Management, Blendorama series II > Push the red pump handle down fully to dispense colorant into the cup > Release the valve lever Repeat this process until the colorant emerges as an unbroken stream Step 4 - Check the effectiveness of the purge > Open the valve lever without operating the pump. A small drop of colorant will appear at the nozzle > Release the valve lever slowly and the drop will withdraw into the nozzle Repeat this process 10 times.
© Fast & Fluid Management, Blendorama series II B - General use of the dispenser Step 1 - Select the color, base and can size > Identify the color you wish to supply either by name or number > Look up the tint formula and note the Tint Base required Step 2 - Position the can Place the can on the appropriate can shelf.
© Fast & Fluid Management, Blendorama series II Step 3 - Bring canister to the correct position > Depress and hold the detent lever to release the turntable. You can lock the detent lever in the release position by pushing it sideways. Rotate the turntable so that the pump of the appropriate canister is directly over the can. If the detent lever it released it will lock the canister into the correct position.
© Fast & Fluid Management, Blendorama series II Step 4 - Set the Gauges > According to the setting required, operate the spring loaded button to release the gauge. The red knob is for the red gauge and the black knob is for the black gauge > With the appropriate button operated, lift the gauge to the reading required. The correct gauge setting is shown when the figure selected is fully exposed above the RED handle and the gauge release button clicks firmly into place.
© Fast & Fluid Management, Blendorama series II Step 6 - Discharge the pump > While still holding the pump handle in the raised position, pull the spring-loaded valve lever (at the base of the pump) forward its full travel > Holding the valve lever fully forward, press the red handle down with a smooth and steady stroke until the red handle is fully depressed. Ensure that both the red and black handles are fully depressed against the end cap.
© Fast & Fluid Management, Blendorama series II Preventitive maintenance A - Do’s & Don’ts DO Keep the machine clean and display advertising promoting good housekeeping. DO Keep this operation manual, Allen key, valve sleeve wrench and spare parts in a convenient place to assist in regular maintenance DON’T Use the piston or valve assembly of each pump as a handle to rotate the turntable. Instead, use the canister or edge of the turntable.
© Fast & Fluid Management, Blendorama series II > Clean the nozzle using warm soapy water Refit the nozzle and dispense a small amount of colorant If the dispenser is not used on a regular daily basis, the following procedure should be carried out.
© Fast & Fluid Management, Blendorama series II C - Weekly maintenance If the dispenser is not used on a regular daily basis, the following procedure should be carried out. > Examine the machine for loose canisters and loose cylinder caps. Tighten if necessary > Examine gauges for damaged graduated scales or worn holes and replace if necessary p19 Raise the pump handle to its maximum extension and examine the pump shafts for signs of colorant.
© Fast & Fluid Management, Blendorama series II D - Periodic maintenance This maintenance should be carried out every 3 to 6 months depending upon use.
© Fast & Fluid Management, Blendorama series II General maintenance A - Metalcal replacement (Models 22/23 XC) Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers. > (1) Remove the red gauge from the plunger. > (2) Peel the metalcal off the gauge, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.
© Fast & Fluid Management, Blendorama series II > (7) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary). > (8) Using a sharp knife or blade cut any excess metalcal off the end of the gauge that may overlap the red plastic handle. (9) Refit the gauge to the plunger.
© Fast & Fluid Management, Blendorama series II > (4) Mark a line on the black gauge, level with the top of the red handle. Use a fine felt tip pen or pencil (or scratch with a sharp object). > (5) Remove the gauge from the pump and peel off the adhesive backing. > (7) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary).
© Fast & Fluid Management, Blendorama series II C - Metalcal replacement (Models 53 XB) Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers. > (1) Remove both black and red gauges. > (2) Peel the metalcals off both the red and black gauges, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.
© Fast & Fluid Management, Blendorama series II > (7) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary). > (8) Refit the black (outer) gauge to the plunger and remove the red (inner) gauge from the pump. > (10) Align the end of the metalcal up against the bottom edge of the gauge knob (the metalcal is cut to size before leaving the factory).
© Fast & Fluid Management, Blendorama series II D - Metalcal replacement (Models 53 XD/XE) Before replacing the metalcals, calibrate the plungers as per the calibration instructions. Also make sure that the replacement metalcal is the correct one - check the part numbers. > (1) Remove both black and red gauges. > (2) Peel the metalcals off both the red and black gauges, and remove all traces of adhesive (use a solvent if necessary). Wipe dry.
© Fast & Fluid Management, Blendorama series II > (7) Once in position, press the metalcal firmly onto the gauge, ensuring it adheres to the gauge along its full length with no creases or bubbles (use a clean cloth to apply if necessary). > (8) Refit the black (outer) gauge to the plunger and remove the red (inner) gauge from the pump. > (10) Align the end of the metalcal up against the bottom edge of the gauge knob (the metalcal is cut to size before leaving the factory).
© Fast & Fluid Management, Blendorama series II E - Replacement of Piston Seals (Models 22/23 XC) > (1) Loosen both grubscrews in the cylinder of the end cap (use Allen key provided) and remove the plunger assembly from the cylinder. Remove the gauge and clean all colourant from the plunger assembly. > (2) Remove the old piston retaining screw and discard the screw, piston and washer. Remove the new piston from retainer.
© Fast & Fluid Management, Blendorama series II F - Replacement of Piston Seals (Models 22/23 XD/XE) Step 1 - Replacement of the inner piston > (1) Loosen both grubscrews in the cylinder of the end cap (use Allen key provided) and remove the plunger assembly from the cylinder. Remove the gauges from the plunger assembly, then withdraw the inner plunger assembly from the hollow outer plunger shaft. Clean all colourant from both plunger assemblies.
© Fast & Fluid Management, Blendorama series II Step 2 - Replacement of the outer piston > (1) Using two spanners, carefully undo the lower piston nut. Discard the piston but retain the nut. > (2) Remove the new piston from retainer and fit to the shaft curved end face up (see picture). Replace the front nut using a small drop of Loctite 262 on thread. Tighten the nut only until the piston can no longer be rotated by hand.
© Fast & Fluid Management, Blendorama series II G - Replacement of Piston Seals (Models 53 XB/XD/XE) Step 1 - Replacement of the inner piston > (1) Undo the knurled nut (A) holding the cylinder end cap and remove the plunger assembly (B) from the cylinder. Remove both gauges from the plunger assembly, withdraw the inner plunger assembly from the hollow outer plunger shaft and clean all colourant from both plunger assemblies.
© Fast & Fluid Management, Blendorama series II Step 2 - Replacement of the outer piston > (4) Fit the outer piston assembly tool over the outer piston shaft. Screw both halves together then slide the tool down over the piston. > (5) Lightly oil the top inside edge of cylinder and position the tool containing the plunger assembly on its rim. Remove the screw from the tool and force the piston shaft through the split to remove the tool.
© Fast & Fluid Management, Blendorama series II H - Pump Calibration (Models 22/23 XC) Recalibration of the pump is necessary if the original gauge has been replaced by another (for any reason) or if the gauge scale detail (metalcal) is to be replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.
© Fast & Fluid Management, Blendorama series II I - Pump Calibration (Models 22/23 XD/XE) Recalibration of the pump is necessary if the original gauge has been replaced by another (for any reason) or if the gauge scale detail (metalcal) is to be replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.
© Fast & Fluid Management, Blendorama series II > (5) Using the Allen key, undo the calibration grubscrew in the red pump handle until free movement can be felt in the handle. Carefully wind the grubscrew back down until no free movement can be felt between the red pump handle and the red gauge knob. Be careful not to over-adjust. (6) The pump is now calibrated.
© Fast & Fluid Management, Blendorama series II J - Pump Calibration (Models 53 XB/XD/XE) Recalibration of the pump is necessary if either of the original gauges have been replaced by another (for any reason). It is not required if only a gauge scale detail (metalcal) has been replaced. When recalibrating the pump, please leave the pump/canister fixed in place on the machine.
© Fast & Fluid Management, Blendorama series II Step 2 - Inner pump calibration > (1) Calibrate the inner pump by lowering red pump handle fully, then refitting the inner (red) gauge and setting it to zero. Undo the calibration grubscrew in the red pump handle until the handle has movement. (2) Carefully wind the grubscrew down until no free movement is felt between the red pump handle and the red gauge knob, being careful not to over-adjust.
© Fast & Fluid Management, Blendorama series II Troubleshooting A - Introduction Before calling your machine supplier or Service Department, please check whether you can solve the problem yourself. If you cannot, then call the Service Department for advice. Have the model number and serial number at hand (these can be found on the sticker attached to service door at the side of the machine). Attention! MOVING PARTS CAN CAUSE INJURY. Always turn off power before accessing moving parts.
© Fast & Fluid Management, Blendorama series II Service Agents A - Service Agents For all service and repairs on Fast & Fluid Management products (including all warranty repairs), call the Fast & Fluid Management Agent or Supplier. Within Australia, contact the service agent in your state or call the Fast & Fluid management Service Hotline 1800 648584 or fax 02 42717306 Please make sure that you have the model number and serial number to hand. They can be found on the nameplate on the machine.
© Fast & Fluid Management, Blendorama series II Specificaties Number of canisters Up to 24 Canister sizes 22/23 XC/XD/XE 1.75L Single canisters & 3.5L double canisters 53 XB/XD/XE 2.5L single canisters & 5.0L double canisters Canister/stirrer (material) molded 100% acetal Valves molded 100% acetal Pump type piston pump Pump sizes Inner ¼ ounce (22/23/53 - XD/XE) & 2 ounce (53XB) Pump sizes Outer 2 ounce (22/23 - XC/XD/XE) & 5 ounce (53 – XB/XD/XE) Min. dispensing 1/384 fl.
© Fast & Fluid Management, Blendorama series II Wiring diagram A - Electrical wiring diagram – Twin Timer Version B - Electrical wiring diagram – Clockwork Timer version p41
© Fast & Fluid Management, Blendorama series II p42
© Fast & Fluid Management, 2005 www.Fast-Fluid.
