Manual HP500 / HP800 V. 3.0 Fast & Fluid Management B.V. PO Box 220 2170 AE Sassenheim The Netherlands www.fast-fluid.
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Table of contents HP500 / HP800 V. 3.0 Table of contents 1 2 3 4 About this manual......................................................................................................... 5 1.1 How to work with the manual .......................................................................................... 6 1.2 Record of changes ......................................................................................................... 6 Safety .................................................
Table of contents 5 6 HP500 / HP800 V. 3.0 4.2 Put the machine in position .......................................................................................... 24 4.2.1 Move the machine to the final location, with a fork-lift truck............................... 24 4.2.2 Move the machine to the final location, with a ramp (optional) .......................... 24 4.2.3 Level the machine .............................................................................................. 25 4.
About this manual 1 HP500 / HP800 About this manual The manual shows the information necessary to: - install - operate - perform basic maintenance - correct small problems. The HP500, the HP800 and all their versions are referred to in the manual as the ’machine’. This manual contains the original instructions. The original language of the manual is English. 5 V. 3.
About this manual 1.1 HP500 / HP800 How to work with the manual 1. Familiarize yourself with the structure and content. 2. Read the safety chapter in detail and make sure you understand all the instructions. See § 2. 3. Carry out the actions completely and in the given sequence. 1.2 Record of changes /i Edition Editor Check Date Description 1.0 TB MB 12/2010 First edition 2.0 TB MB 01/2012 Included: punch and heating sensor options and HP800 3.
Safety 2 HP500 / HP800 V. 3.0 Safety WARNING Read the manual before you install or use the machine. Failure to do so can result in personal injury, death or property damage. 2.1 Intended use The machine is designed to dispense colorants into a can. Any other use of the machine is strictly forbidden. 2.2 Liability Fast & Fluid Management B.V. is not liable if you do not follow the rules below: - Do not use a damaged machine.
Safety 2.5 HP500 / HP800 V. 3.0 Safety symbols on the machine /i Moving parts hazard Pinch hazard foot Grounding is necessary Read the manual before you open this part. If you do not open this part, lock it. Read the manual Return the part to its original position. Return this part to its original position 2.6 Safety symbols in the manual /i WARNING Can cause personal injury. WARNING Pinch hazard for your foot. CAUTION Can cause damage to the machine. Note Shows further information.
Safety 2.7 HP500 / HP800 Disposal of the machine 1. Sort the machine, the accessories and the packaging for environmentally friendly recycling. 2. Do not dispose of the machine into domestic waste. Dispose of the machine according to local regulations. 3. Dispose of the canisters as chemical waste, according to the local regulations. 9 V. 3.
Safety HP500 / HP800 10 V. 3.
Operator manual HP500 / HP800 3 Operator manual 3.1 Description 3.1.1 Overview of the machine V. 3.
Operator manual 3.1.2 HP500 / HP800 V. 3.
Operator manual 3.1.3 HP500 / HP800 V. 3.
Operator manual 3.1.4 HP500 / HP800 Type plate: serial number Fast & Fluid Management IDEX Dispensing P.O. Box 220 2170 AE Sassenheim The Netherlands FAST& FLUID THE TINTING COMPANY Model XXXXX-XXX Prod. Week XX-XXXX Serial No. XXXXX-XX-XXXXXX 3.1.5 Type plate: details Fast & Fluid Management IDEX Dispensing FAST& FLUID THE TINTING COMPANY P.O. Box 220 2170 AE Sassenheim The Netherlands 230 V 50/60 Hz 700 W Model XXXXX-XXX Serial no. XXXXX-XX-XXXXXX Prod.
Operator manual 3.2 HP500 / HP800 V. 3.0 Operation WARNING Only push the emergency stop in the case of a safety emergency. Make sure that the problem is solved before you reset the emergency stop. When you reset the emergency stop, the machine restarts automatically. When the machine is operational, you hear ’beep beep’. CAUTION Do not remove the power from the machine. See § 4.4. The machine must stir the colorants periodically. Note The computer switch only turns the computer on and off. 3.2.
Operator manual 3.2.3 HP500 / HP800 V. 3.0 Move up the can table 1. Push and hold the upper part of the can table switch (A). The can table (B) moves up and stops when the can is in front of the can sensor (C). 2. After the can table stops, release the can table switch. A C B 3.2.4 Move down the can table 1. Push and hold the lower part of the can table switch (A). The can table (B) moves down. 2. When you can remove the can, release the can table switch.
Operator manual 3.3.2 HP500 / HP800 V. 3.0 Cleaning of the nozzle and the brush container: daily CAUTION If you do not clean these items daily, severe pollution will occur. Open the switch plate 1. Move the front of the switch plate (A) upwards. 2. Push the switch plate backwards. 3. Turn the switch plate down. 2 3 1 Move down the brush unit 1. Push and hold the right part of the brush maintenance switch (A). The brush unit (B) moves forward and then down. 2.
Operator manual HP500 / HP800 V. 3.0 Remove the brush container 1. Remove the brush container (A). A Clean the brush container 1. Remove the liquid from the brush container. For the disposal of the liquid, follow the local regulations. 2. Fill the brush container, with the liquid that your paint supplier indicates, to the mark (A). A Examine the nozzle and clean if necessary 1. Examine the nozzle for contamination. 2. If necessary, clean the surface of the nozzle (A) and the nozzle blade (B).
Operator manual HP500 / HP800 V. 3.0 Move up the brush unit 1. Install the brush container. 2. Push and hold the left part of the brush maintenance switch (A). The brush unit moves up and then back. 3. After the brush unit stops, release the brush maintenance switch. A B Close the switch plate 1. Turn the switch plate (A) upwards. 2. Move the switch plate forwards. 3. Put the brackets of the switch plate (B) on the brackets (C) of the sensor.
Operator manual 3.3.3 HP500 / HP800 V. 3.0 Refilling of a canister CAUTION Make sure that the colorant level in the canister is correct. If a canister is empty, this can cause an inaccurate dispensing and/or a recipe fault. Note The software checks the level of colorant in each canister. The software on the machine shows when you need to refill a canister. 1. 2. 3. 4. In the software, activate the fill canister option. Open the top cover (A). Remove the lid of the canister (B). Add the colorant (C).
Installation 4 Installation 4.1 Unpack the machine 4.1.1 Remove the cardboard HP500 / HP800 V. 3.0 1. Remove the cardboard and the plastic (A) from the outside of the machine. 4.1.2 A Remove the plastic protection on the canisters 1. Open the top cover (A). 2. Remove the plastic protection (B).
Installation 4.1.3 HP500 / HP800 V. 3.0 Open the switch plate 1. Move up the front of the switch plate (A). 2. Push backwards the switch plate. 3. Turn down the switch plate. 2 1 3 4.1.4 A Remove the plastic protection on the switch plate 1. Remove the plastic protection (A). A 4.1.5 Close the switch plate 1. Turn the switch plate (A) upwards. 2. Move forwards the switch plate. 3. Put the brackets of the switch plate (B) on the brackets (C) of the sensor.
Installation 4.1.6 HP500 / HP800 V. 3.0 Remove the corner panels 1. Pull and remove the corner panels (A). A 4.1.7 Remove the transport brackets at the front 1. Remove the screws (A). 2. Install the corner panels. 12mm A 2x B 4.1.8 Remove the transport brackets at the rear 1. Remove the screws (A). 2. Remove the transport brackets (B).
Installation 4.1.9 HP500 / HP800 V. 3.0 Remove the wooden beams 1. Remove the screws (A). 2. Remove the wooden beams (B). A A B 4.2 Put the machine in position 4.2.1 Move the machine to the final location, with a fork-lift truck 1. Remove the machine from the pallet. Use a fork-lift truck. 2. Move the machine to the final location. 3. Connect the power cable to the net entry. Do not connect the power cable to the wall socket. 4. Put down the machine. 4.2.
Installation 4.2.3 HP500 / HP800 V. 3.0 Level the machine 1. Move down the adjustable feet (A) until the wheels (B) are off the ground. 2. Adjust the height of the feet and make sure that the machine is level. 3. Tighten the nuts (C) to lock the feet. 17mm B A 4.3 Install the computer 4.3.1 Open the computer cover 1. Press and move the latch (A) down. 2. Move up the computer cover (B). 3. Open the computer cover.
Installation 4.3.2 HP500 / HP800 V. 3.0 Install the computer Note Usually, the computer already has the correct software and drivers installed. If not, refer to the instructions in the installation manuals of your software provider. 1. Connect the power cables of the computer and the screen to the 4-way socket (A). 2. Connect an USB cable between the computer and the power board (B). 3. Connect the keyboard, the mouse and the screen to the computer. A B 4.4 Turning on the machine 1.
Troubleshooting 5 HP500 / HP800 V. 3.0 Troubleshooting Note For all error messages on the computer: see the help topic in the software. 5.1 Contact service 1. Find the type plate on the rear of the machine. See § 3.1.5. 2. Take a note of the model number and the serial number of the machine. 3. Contact your supplier or manufacturer. See www.fastfluid.com. 5.2 Troubleshooting guide Problem Possible cause Possible solution Main power supply is present but the machine does not work.
Troubleshooting HP500 / HP800 28 V. 3.
Technical data 6 Technical data 6.1 General specifications HP500 / HP800 V. 3.0 /i Parameter 6.2 Specification HP500 HP800 Model S, M or L XL Number of canisters 12 to 32 12 to 32 Dispensing 4 Channel Simultaneously 8 Channel Simultaneously Canister sizes [L] 3, 6, 10 3, 6, 10, 20 Pump type Harbil piston pump Harbil piston pump Accuracy [mL/step] +/- 0.005 +/- 0.005 Flow rate [L] 0.3 L per minute 0.6 L per minute for the double pump 0.3 L per minute 0.
Technical data 6.3 HP500 / HP800 V. 3.0 Ambient conditions /i Parameter 6.4 Specification Temperature [°C] +15 to +40 Altitude above sea level [m], operational -10 to 3000 Altitude above sea level [m], out of operation -10 to 12000 Relative humidity, without condensation [%] 20 to 90 Noise level /i Parameter Specification Maximum noise level [dB(A)] 6.
