User's Manual

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HDP100 High Definition Card Printer/Encoder User Guide (Rev. Beta)
20
Magnetic and E-card Troubleshooting Guide (continued)
Problem Possible Solution
Random yellow or
red readings on each
track
Verify correct tension of the belt (F000111). Belt should have
approximately 1/8 deflection at the center point between pulleys
Verify the belt (F000111) is riding in the middle of the press on
pulleys (D850190). Adjust position so the press on pulleys are
parallel / even.
Check that all wires are free from any gears
Verify Mag Voltage is @ 6 volts for Hi-Co, 3 Volts for Lo-Co and
JIS2.
Verify that the belts (F000092 and F000094) are not catching /
rubbing against the edges of the pulleys (D850221 and D840888).
Verify the belts (F000092 and F000094) are tensioned properly.
Try replacing the input stepper (E000062)
Random yellow or
red readings with a
spike in the bits
Adjust the magnetic TOF down (closer to the ideal .293) if a spike
is occurring at the end of the card.
 Verify correct Magnetic Module placement. The Magnetic
Module should be adjusted so that the belt (F000111) is snug
prior to installing the tensioner.
 Verify the card is not running into the Flipper Table. Check the
alignment of the Flipper Table / Flipper Offset.
 Inspect all gears on the input hopper drive train for damaged
teeth
 With cleaning Roller removed, verify all gears roll smoothly
and do not bind.
 Check that all gears are free from wires.
Continued on the next page