Service manual

TABLE OF CONTENTS FOR SECTION ‘E’

SECTION TITLE PAGE NO.

Page E-i

ENGINE REASSEMBLY

Engine Shop Rebuild and Parts Manual

CYLINDER HEAD ASSEMBLY........................................................................................................E - 1

Install Valve Guides...............................................................................................................E - 1

Cutting Valve Seats...............................................................................................................E - 1

Lap the Valves.......................................................................................................................E - 1

Install New Valve Stem Seals................................................................................................E - 2

Install the Valves ...................................................................................................................E - 2

Install the Cylinder Head on the Crankcase ..........................................................................E - 2

Install the Camshaft...............................................................................................................E - 2

Install the Rocker Assembly..................................................................................................E - 2

Install the Rear Timing Belt Cover.........................................................................................E - 3

Install the Drive and Cam Pulleys, Idler and Timing Belt.......................................................E - 3

Install the Front Timing Belt Cover........................................................................................E - 4

Install the Front Cylinder Baffle .............................................................................................E - 4

Install the Rear Cylinder Baffle..............................................................................................E - 4

Install the Exhaust Manifold and Gasket ...............................................................................E - 4

Install the Blower Housing.....................................................................................................E - 4

Install the Coil Mounting Bracket and Coil Assembly ............................................................E - 4

Adjust the Valves...................................................................................................................E - 4

Install the Spark Plugs...........................................................................................................E - 4

Install the Rocker Cover ........................................................................................................E - 5

Install the Carburetor.............................................................................................................E - 5

LIST OF ILLUSTRATIONS

Fig. E-1 Valves and Valve Clearance..............................................................................................E - 6

Fig. E-2 Valves con’t .......................................................................................................................E - 7

Fig. E-3 Cylinder Head, Cam Shaft and Rocker Assembly.............................................................E - 8

Fig. E-4 Cylinder Head, Cam Shaft, Rocker Assembly con’t ..........................................................E - 9

Fig. E-5 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt.................................E - 10

Fig. E-6 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt con’t ........................E - 11

Fig. E-7 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt con’t ........................E - 12

Fig. E-8 Rocker Cover...................................................................................................................E - 13

Fig. E-9 Carburetor........................................................................................................................E - 14