Owner`s manual

Page iv
Owner’s Manual and Service Guide
TABLE OF CONTENTS
Fig. 16 Check Oil Level on Dipstick ....................................................................................... 14
CHANGING THE OIL ........................................................................................................................................ 14
Fig. 17 Oil Viscosity Chart ...................................................................................................... 15
Fig. 18 Clean Top of Engine .................................................................................................. 15
Fig. 19 Remove Oil Filter ....................................................................................................... 15
Fig. 20 Clean Oil Filter ........................................................................................................... 15
Fig. 21 Blowing Out Oil Filter ................................................................................................. 16
Fig. 22 Add Engine Oil ........................................................................................................... 16
STARTER/GENERATOR BELT TENSION ....................................................................................................... 16
Fig. 23 Checking Belt Tension with Gauge ............................................................................ 16
Adjusting the Belt ................................................................................................................................. 17
Fig. 24 Checking Belt Tension Manually ................................................................................ 17
Fig. 25 Adjusting Belt Tension ............................................................................................... 17
BATTERY CLEANING ...................................................................................................................................... 17
BRAKES ........................................................................................................................................................... 17
Periodic Brake Test for Mechanical Brakes ......................................................................................... 18
Fig. 26 Preparing Acid Neutralizing Solution .......................................................................... 18
Fig. 27 Typical Brake Performance Test ................................................................................ 18
HYDRAULIC FRONT DISC BRAKES (If Equipped) .......................................................................................... 19
AIR INTAKE AND COOLING FINS.................................................................................................................... 19
Fig. 28 Cleaning Air Intake...................................................................................................... 19
Fig. 29 Cleaning the Cooling Fins........................................................................................... 19
REAR AXLE....................................................................................................................................................... 20
Fig. 30 Add, Check and Drain Rear Axle Lubricant ................................................................ 20
Checking the Lubricant Level................................................................................................................ 20
AIR CLEANER INSPECTION AND REPLACEMENT........................................................................................ 20
Fig. 31 Air Cleaner .................................................................................................................. 20
Cleaning the Air Filter Element ............................................................................................................. 20
LUBRICATION................................................................................................................................................... 20
SPARK PLUGS.................................................................................................................................................. 21
DIRECTION SELECTOR (Dual Cable system) ................................................................................................. 21
Fig. 32 Lubrication Points........................................................................................................ 21
Fig. 33 Shift Cable Adjustment................................................................................................ 21
PROLONGED STORAGE ................................................................................................................................. 21
HARDWARE ...................................................................................................................................................... 22
Fig. 34 Torque Specifications..................................................................................................22
CAPACITIES AND REPLACEMENT PARTS .................................................................................................... 23
Fig. 35 Capacities and Replacement Parts............................................................................. 23
GENERAL SPECIFICATIONS...................................................................................................25
SHUTTLE 2 GASOLINE POWERED CARGO CARRIER ................................................................................. 26
SHUTTLE 4 GASOLINE POWERED PERSONNEL / CARGO CARRIER ........................................................ 27
SHUTTLE 6 GASOLINE POWERED PERSONNEL CARRIER ........................................................................ 28
TG5 GASOLINE POWERED 5 PASSENGER GOLF CAR ............................................................................... 29
Fig. 36 Vehicle Dimensions.....................................................................................................30
Fig 37 Vehicle Dimensions.......................................................................................................31
Fig 38 Vehicle Dimensions and Incline Specifications............................................................. 32
VEHICLE WARRANTIES ..........................................................................................................35
DOMESTIC WARRANTY .................................................................................................................................. 36
INTERNATIONAL WARRANTY......................................................................................................................... 37
FEDERAL EMISSION COMPONENT DEFECT WARRANTY........................................................................... 39
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT .................................................................... 41
DECLARATION OF CONFORMITY ..........................................................................................45
LABELS AND PICTOGRAMS .................................................................................... Appendix A