M216H/ M216HSP For Serial Nos. 370,000 & Higher CONGRATULATIONS on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble--free operation. If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.
IMPORTANT When the mower is used or operated on any California forest-, brush- or grass-covered land, a working spark arrester must be attached to the muffler. If not, the operator is violating state law, Section 4442 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. WARNING POTENTIAL HAZARD • This product is a piece of power equipment. WHAT CAN HAPPEN • Failure to follow safe operating practices can result in serious operator injury or even death.
EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1,1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a ”down” unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m. local time, and requests Exmark Parts Plus shipment of six line items or less. 2.
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR’S MANUAL This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
This spark ignition system complies with Canadian ICES-002. Adjusting the Self-propel Drive . . . . . . . . . . . . . . Changing the Engine Oil . . . . . . . . . . . . . . . . . . . Servicing the Spark Plug . . . . . . . . . . . . . . . . . . . Lubricating the Gear Case . . . . . . . . . . . . . . . . . . Adjusting the Blade Brake Cable . . . . . . . . . . . . Servicing the Wheels . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Training This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful. • Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
• Slow down on hillsides. Be sure to travel side to side on hillsides. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs. • Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals. • Do not change the engine governor setting or overspeed the engine.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 1-213242 (Self-propel model only) 74-1970 (Self-propel model only) 1. Transmission speeds 2.
104-1329 104-8585 Assembly Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts DESCRIPTION QTY. Handle 1 Bolts, 5/16–18 x 1-1/4 in. 2 Bolts, 5/16–18 x 1-1/2 in.
Installing the Handle Installing the Starter Rope 1. Mount the handle to the outside of the lawn mower housing (using the bottom hole) with two 5/16–18 x 1–1/4 in. bolts, washers, and thin nylon insert locknuts (Fig. 1). Pull the starter rope through the rope guide on the handle (Fig. 2). 2 3 2 1 1 6 4 7 m–210 5 Figure 2 8 9 1. Starter rope 11 10 Note: To make the rope easier to install, squeeze the control bar on the handle. 12 m-3850 Figure 1 1. 2. 3. 4. 5. 6.
3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Fig. 4). To add oil: 1. Move the lawn mower to a level surface. 2. Clean around the dipstick (Fig. 5). 3. Remove the dipstick by rotating the cap counterclockwise and pulling it out. 1 4. Wipe the dipstick clean with a clean cloth. 5. Insert the dipstick into the filler neck (but do not rotate the cap clockwise to secure it), then remove it. 6.
1. Clean around the fuel tank cap (Fig. 6). Danger 1 2 In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 3 • Fill the fuel tank outdoors, in an open area, and when the engine is cold. Wipe up any gasoline that spills. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1/4 to 1/2 in. (6 to 13 mm) below the bottom of the filler neck.
Starting the Engine Operation 1. Connect the wire to the spark plug (Fig. 6). Note: Determine the left and right sides of the machine from the normal operating position. 2. Open the fuel valve by moving the lever to the right (Fig. 8). Each time before you mow, ensure that the self-propel drive and the control bar operate properly. When you release the control bar, the engine and the blade should stop within 3 seconds. If they do not, contact an Authorized Service Dealer.
Using the Self-propel Drive ground speed. Move the ground speed control to the Neutral position when you use the lawn mower for trimming or whenever you leave the lawn mower. Self-propel Model only The lawn mower has three ground speeds. 1 is slow, 2 is medium, and 3 is fast. The ground speed control is located at the rear of the belt cover (Fig. 9). Using the Discharge Tunnel Plug 1. Stop the engine and wait for all moving parts to stop. 2.
2. Release the wheel height adjustment lever and seat it securely in the notch. 1 3. Adjust all the wheels to the same cutting height setting. Using the Grass Bag Occasionally, you may want to use the grass bag for bagging extra long grass, lush grass, or leaves. m-1913 Installing the Grass Bag Figure 13 1. Stop the engine and wait for all moving parts to stop. 1. Pin locked in bag notch 2. Ensure that the discharge door handle is fully forward and that the pin is engaged in the catch (Fig. 12).
Danger Warning If the discharge door does not close completely, the lawn mower could throw objects, causing serious personal injury or death. Wet grass or leaves can cause serious injury if you slip and contact the blade. Mow only in dry conditions. If you cannot close the door because the grass clippings clog the discharge area, stop the engine and gently move the discharge door handle back and forth until you can close the door completely.
• Cut the grass more frequently. • Overlap cutting swaths instead of cutting a full swath with each pass. • Set the cutting height on the front wheels one notch lower than the rear wheels. For example, set the front wheels at 2-1/4 inches (5.7 cm) and the rear wheels at 2-3/4 inches (7.0 cm). Cutting Leaves • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than one pass over the leaves.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Each Use Maintenance Procedure • Check the engine oil level. Refer to Checking the Engine Oil Level on page 15. • Check the stopping time of the blade brake. The blade must stop within 3 seconds of releasing the control bar; if it does not, contact an Authorized Service Dealer for repair.
Caution If you leave the wire on the spark plug, someone could accidently start the engine and seriously injure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidently contact the spark plug. Checking the Engine Oil Level Note: The water will splash into the blade and clean out the clippings. Let the water run until you no longer see clippings being washed out from under the housing.
Cleaning the Discharge Tunnel and Plug 1 Remove the plug from the discharge tunnel and clean it after each use. 2 Always ensure that the discharge tunnel door closes securely when you release the handle. If the debris prevents the discharge door from closing securely, clean the inside of the discharge tunnel and the door thoroughly. 3 4 Warning 5 Grass clippings and other objects can be thrown from an open discharge tunnel and cause serious injury or kill the operator or bystanders.
1 12. Wipe dirt from the base and the cover with a moist rag. A Note: Be careful to prevent dirt and debris from entering the air duct leading to the carburetor. 2 13. Install the air cleaner elements and ensure that they are properly positioned. 1 B 3 14. Securely install the cover with the 2 wing bolts. 1 C Maintaining the Blade 4 Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. 270 Figure 18 1. Sail 2. Flat part of blade 1.
Sharpening the Blade Installing the Blade File the top side of the blade to maintain its original cutting angle (Fig. 19A) and inner cutting edge radius (Fig. 19B). The blade will remain balanced if you remove the same amount of material from both cutting edges. 1. Install a sharp, balanced Exmark blade, the accelerator, the lock washer, and the blade bolt. The sail of the blade must point toward the top of the lawn mower housing for proper installation. Torque the blade bolt to 50 ft-lb (68 N m).
Lubricating the Pivot Arms 3. Slowly pull the lawn mower rearward while you gradually move the control bar toward the handle. Self-propel Model only Note: The adjustment is correct when the rear wheels stop turning and the control bar is about one inch (2.5 cm) from the handle (Fig. 24). After every 25 operating hours or when the season ends, lubricate the pivot arms. 1. Move the rear wheel cutting height levers to the center setting. 1 2. Wipe the grease fittings with a clean rag (Fig. 22).
Lubricating the Gear Case 11. Wipe up any spilled oil. 12. Connect the wire to the spark plug. Self-propel Model only 13. Recycle the used oil according to local codes. After every 100 operating hours, grease the gear case. 1. Remove the grass bag. Servicing the Spark Plug 2. Install a grease gun onto the fitting through the belt cover opening (Fig. 26). Check the spark plug after every 100 operating hours or yearly; replace it after every 250 operating hours or every 2 years.
Servicing the Wheels 4. To adjust the cable, do the following: Hand-push Model Removing the Wheels A. Loosen the jam nut on the blade brake cable (Fig. 27). 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Fig. 6). 1 3. Remove the bolt, the wheel spacer, and the locknut mounting the wheel to the pivot arm (Fig. 29). 2 3 1 2 3 4 5 1 4 6 5 483 Figure 27 1. Handle 2. Brake lever 3. 3/16 to 1/4 in. (5 to 6 mm) 4. Cable adjuster 5. Jam nut 6.
5. Install the spark plug but do not connect the wire to the spark plug. 6. Install the two bolts and two locknuts previously removed in the remaining holes in the wheel halves and tighten. Remove the two long bolts and replace them with two bolts and two locknuts (Fig. 29). General Information 7. Install the wheel to the pivot arm with the bolts, a spacer, and a locknut. Ensure that the spacer is positioned between the wheel hub and the pivot arm (Fig. 29). 1. Clean the lawn mower housing.
Troubleshooting Exmark designed and built your lawn mower for trouble-free operation. Check the following components and items carefully, and refer to Maintenance on page 14 for more information. If a problem continues, contact an Authorized Service Dealer. Problem Engine does not start Engine starts hard or loses power Engine runs rough Possible Causes Corrective Action 1. The fuel tank is empty or the fuel system contains stale fuel. 1. Drain and/or fill the fuel tank with fresh gasoline.
Problem Lawn mower or engine vibrates excessively Uneven cutting pattern Discharge chute plugs Lawn mower does not self-propel (Self-propel model only) Possible Causes Corrective Action 1. The blade is bent or is out of balance. 1. Balance the blade. If the blade is bent, replace it. 2. The blade mounting nuts are loose. 2. Tighten the blade mounting nuts. 3. The underside of the lawn mower housing contains clippings and debris. 3. Clean under the lawn mower housing. 4.
25
Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part manufactured by Exmark and found by us (in the exercise of our reasonable discretion) to be defective in factory material or workmanship.
SERVICE RECORD Date Description Work Done Service Done By
SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP LAZER Z XP LAZER Z CT TURF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP ULTRA VAC ULTRA VAC QDS GRASS CATCHER SELF STEERING SULKY MICRO-MULCH ACCESSORY Warning CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2003 EXMARK MFG. CO. INC.
