Mfg. Co. Inc. Lawn Mower User Manual

Maintenance
ReplacementFilters
Kohler
KohlerP/N2405013
Kawasaki(Air-Cooled&
Liquid-Cooled)
Kawasaki
P/N49019-7005
Note:Itisimportanttoreinstallthefuellinehoses
andsecurewithplastictiesthesameastheywere
originallyinstalledatthefactorytokeepthefuelline
awayfromcomponentsthatcouldcausefuelline
damage.
ChangeHydraulicSystem
FilterandFluid
ServiceInterval:Every500hours
Note:OnlyuseExmarkHydroFilter–PartNo.
116-0164forsummerorwinter.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
3.Removethepumpdrivebelt.
4.Placeacatchpanunderthehydro.
5.Carefullycleanareaaroundthelters.Itis
importantthatnodirtorcontaminationenterthe
hydraulicsystem.
6.Usingasocket,unscrewlterstoremoveand
allowoiltodrain.
7.Beforeinstallingthenewlters,applyathincoat
ofExmarkPremiumHydrooilonthesurfaceof
thetworubberseals.
8.Installthenewltersandtorqueto14ft-lb(19
N-m).
9.FillthehydraulicsystemasstatedinCheck
HydraulicOilLevelsection.
ExmarkPremiumHydroOilisrecommended.
Refertothechartforanacceptablealternative:
HydroOil
ChangeInterval
ExmarkPremiumHydro
Oil(Preferred)
500Hours
Mobil115W50
250Hours
10.Removethecatchpanandproperlydisposeof
hydrooilandlteraccordingtolocalcodes.
11.Re-installthepumpdrivebelt.
12.Startengineandmovethrottlecontrolaheadto
fullthrottleposition.Movethespeedcontrol
leverstothefullspeedandrunforoneminute.
Shutdownthemachine,allowthehydrostocool
andrecheckoillevel.
13.Removethejackstands.
Note:DoNotchangethehydraulicsystemoil
(exceptforwhatcanbedrainedwhenchanginglter),
unlessitisfelttheoilhasbeencontaminatedorbeen
extremelyhot.
Changingoilunnecessarilycoulddamagehydraulic
systembyintroducingcontaminantsintothesystem.
WheelHub-SlottedNut
TorqueSpecication
ServiceInterval:Aftertherst100hours
Every500hoursthereafter
SeeFigure26todeterminewhichslottednuthas
beeninstalledontheunit.
Figure26
1.StyleA(blacknish)3.StyleB(yellowzinc)
2..03inch(.76mm)4..24inch(6mm)
•StyleA(blacknish):
Torquetheslottednutto211-260ft-lb(286-352
N-m).
37