User guide

ManualsBrandsExmark ManualsGardening equipment790

For Serial Nos.

790,000 & Higher

Part No. 4500-485 Rev. D

LAZER Z® MODELS

ADVANTAGE SERIES

MODELS

Summary of content (44 pages)

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LAZER Z MODELS ADVANTAGE SERIES MODELS ® For Serial Nos. 790,000 & Higher Part No. 4500-485 Rev.
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READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly ................................................ 25 Caster Wheel Assembly ...........................................18-19 Controls Group .............................................................. 22 Cutter Housing Assembly ................................ 5, 8, 11, 14 Decal Group .................................................................. 37 Deck Group ..............
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8” DECK GROUP Item Part No. Description 1 109-9027 2 103-6401 O Qty. Item Part No. Description Qty. Asm, Deck W/Decals 484..................... 1 10:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3 Blade-Notched...................................... 3 11 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 ................. 2 103-6391 Blade, Mulching .................................... 3 12 109-8070 Belt, V-B X 175.75................................ 1 103-6386 Blade, Low Lift ..
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48” DECK W/DECALS ASSEMBLY – 109-9027 Item Part No. Description Qty. Item 2 1-303508 Decal-Warning, Discharge ..................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal-Danger ......................................... 2 7 116-0033 Decal, Ultracut 48 Series 4 .................... 1 4 1-633922 Decal, Antiscalp ..................................... 1 8 109-9361 Decal, Belt Routing ................................
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CUTTER HOUSING ASSEMBLY – 109-9017 Item Part No. Description 1 103-1330 Qty. Item Part No. Description Qty. Guard, Bearing Top ............................... 1 7 103-8353 Housing, Cutter ..................................... 1 2 103-2535 Spacer, Guard Bottom ........................... 1 8 109-9220 Screw, SEMS 1/2-20 x 2.19 ................... 1 3 103-2802 Washer, Spring Disc 3/4 ........................ 1 9 116-1444 Sheave, Blade Drive .............................
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52” DECK GROUP Item Part No. Description 1 109-9012 2 1-603299 3 Item Part No. Description Asm, Deck W/ Decals 524.................... 1 14 109-6936 Cover, Belt LH 46-56 ............................ 1 Roller, Scalp, Anti ................................. 3 15 109-6982 Wireform-Cover .................................... 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 16 109-7188 Asm, Discharge Chute ......................... 1 4 116-0133 Extension-Spring ...............
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52” DECK W/DECALS ASSEMBLY – 109-9012 Item Part No. Description 2 1-303508 3 1-403005 4 5 Qty. Item Part No. Description Decal, Warning Discharge ..................... 1 6 116-0034 Decal, Ultracut 52 Series 4 .................... 1 Decal, Danger ........................................ 2 7 109-3148 Decal, Bolt Torque ................................. 1 1-633922 Decal, Antiscalp ..................................... 1 8 109-9361 Decal, Belt Routing ................................
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CUTTER HOUSING ASSEMBLY – 109-9018 Item Part No. Description Qty. Item Part No. Description Qty. 1 103-8353 Housing, Cutter ...................................... 1 7 103-2802 Washer, Spring Disc 3/4 ........................ 1 2 103-2535 Spacer, Guard Bottom ........................... 1 8 3217-46 Nut, Hex 3/4-16 Heavy .......................... 1 3 Q 103-9086 Kit, Splined Spindle ................................ 1 9 103-3037 Bushing, Splined ...................................
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60” DECK GROUP Item Part No. Description 1 109-9013 3 103-6403 O Qty. Item Part No. Description Qty. Asm, Deck W/ Decals 604.................... 1 14 109-6982 Wireform-Cover .................................... 2 Blade, Notched .................................... 3 15 116-0094 Cover-Belt, RH ..................................... 1 103-6393 Blade, Mulching .................................... 3 16 109-6938 Cover-Belt, LH......................................
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60” DECK W/DECALS ASSEMBLY – 109-9013 Item Part No. Description Qty. Item Part No. Description Qty. 2 1-303508 Decal, Warning, Discharge .................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal, Danger ........................................ 2 7 109-9361 Decal, Belt Routing ................................ 1 4 1-633922 Decal, Antiscalp ..................................... 1 8 98-5954 Decal-Cover, Missing............................
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CUTTER HOUSING ASSEMBLY – 109-9019 Item 1 Part No. 103-1330 Description Qty. Item Part No. Description Qty. Guard, Bearing Top ............................... 1 6 103-3037 Bushing, Splined ................................... 1 Housing-Cutter ...................................... 1 2 103-2535 Spacer, Guard Bottom ........................... 1 7 103-8353 3 103-2802 Washer, Spring Disc 3/4 ........................ 1 8 109-9220 Screw, SEMS 1/2-20 x 2.19 ...................
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72” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-9014 Asm, Deck W/Decals 724..................... 1 13 109-6982 Wireform, Cover ................................... 2 2 98-5975 Washer, Spring Disc 3/8 ....................... 1 14 109-7188 Asm, Discharge Chute ......................... 1 Chute, Discharge ................................. 1 3 116-0133 Extension-Spring ..................................
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72” DECK W/DECALS ASSEMBLY – 109-9014 Item Part No. Description Qty. Item 2 1-303508 Decal-Warning, Discharge ..................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal-Danger ......................................... 2 7 109-9361 Decal, Belt Routing ................................ 1 4 1-633922 Decal, Antiscalp ..................................... 1 8 116-0944 Decal, Ultracut 72 Series 4 ....................
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CUTTER HOUSING ASSEMBLY – 116-0911 Item 1 Part No. 103-1330 Description Qty. Item Guard, Bearing Top ............................... 1 7 Part No. 103-8353 Description Qty. Housing-Cutter ...................................... 1 2 103-2535 Spacer, Guard Bottom ........................... 1 8 109-9220 Screw, SEMS 1/2-20 x 2.19 ................... 1 3 103-2802 Washer, Spring Disc 3/4 ........................ 1 9 116-0912 Sheave, Blade Drive 8.74 ......................
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DECK IDLER ASSEMBLY – 109-2883 Item Part No. Description 1 43-0940 2 103-2916 3 Qty. Item Part No. Spacer-Hub, Blower ............................... 1 9 109-7399 Pin, Spring Anchor................................. 1 Guard, Top............................................. 1 10 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 2 103-3504 Bearing, Spherical.................................. 2 11 109-7409 Screw, Shoulder 3/8-16 x 5 ....................
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MAINFRAME GROUP Item 1 1:2 Part No. Description Qty. Item Part No. 116-0579 Description Qty. 109-7345 Frame, Main 48/52 W/Decals ................. 1 14 109-7347 Frame, Main 60 W/Decals ...................... 1 14:2 109-7232 Decal, Motion Control ............................. 1 109-7349 Frame, Main 72 W/Decals ...................... 1 14:3 109-7929 Decal, Park Brake................................... 1 109-9477 Decal, Warning Spring Load ...................
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ROPS ASSEMBLY – 116-0230 Item Part No. Description Qty. Item Part No. Description Qty. Bolt, Carriage 1/2-13 x 3 1/2 .................. 2 3 109-6653 Spacer ................................................... 2 8 3233-10 4 116-0019 Asm, Rops Upper W/Decal .................... 1 9 325-17 Screw, HH 1/2-13 x 4 ............................. 4 4:2 107-2102 Decal, Warning, Folding Rops ............... 1 10 1-513435 Washer, Spring Disc 1/2 ........................
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CASTER WHEEL ASSEMBLY – 48” & 52” Item Part No. Description Qty. Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 5:2:2 103-0063 2 1-543511 Seal, Grease ...................................... 1 5:2:3V 103-3051 Spacer, Nut ........................................ 2 3 116-1092-01 Wld, Caster Fork ................................ 1 5:2:4 103-3155 Axle, Caster ....................................... 1 4 1-633508 Washer, Spring Disc................
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CASTER WHEEL ASSEMBLY – 60” & 72” Item 1 Part No. 1-543509 Description Qty. Item Part No. Cone, Bearing Tapered Roller ............ 2 5:2:2 103-0063 Description Qty. Seal, Double Lip ................................. 2 2 1-543511 Seal, Grease ...................................... 1 5:2:3V 103-3051 Spacer, Nut ........................................ 2 3 1-633508 Washer, Spring Disc........................... 3 5:2:4 103-5156 Axle, Caster .......................................
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DECK SUPPORT GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-7952 Asm, Deck Strut ..................................... 2 19 3231-2 Bolt, Carriage 3/8-16 x 1 ........................ 2 1:2 109-5009 Bushing-Suspension, Rubber................. 2 20 116-0465-03 Wld, Deck Lift Front ............................... 1 1:3 109-5010 Spacer ................................................... 2 21 116-0756 Asm, Deck Lift Chain .............................
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HEIGHT OF CUT ASSEMBLY – 109-7438 Item Part No. Description Qty. Item Part No. Description Qty. 1 62-1330 Bolt-Shoulder ......................................... 1 6 116-0118 Pawl, Transfer Lock ............................... 1 2 109-7130 Grommet................................................ 1 7 109-7335 Asm, Hoc Plate W/Decal ....................... 1 3 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1 7:2 116-0752 Decal, Cut Of Height .............................
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CONTROLS GROUP Item 1 Part No. 109-8484 Description Qty. Item Part No. Description Qty. Console, Panel W/Decal 3 116-0969 Asm, Throttle Cable ............................... 1 W/Decal (All Units Except 26HP Kaw) ... 1 4 1-807513 Bolt, Carriage #10-24 x 1/2 .................... 4 4 109-9454 Console, Panel W/Decal (26HP Kaw) .... 1 5 3296-2 Nut, Nyloc #10-24 .................................. 1:2 109-8483 Decal, Control Panel ..............................
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MOTION CONTROL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1 20 109-6590 Asm, Steering Handle LH ...................... 1 1:2 109-8054 Bushing, Flanged ................................... 4 20:1 109-5668 Grip, Control Lever ................................ 1 2 116-0881 Asm, Mot Ctrl/Bushing LH...................... 1 21 104-8301 Nut, Nyloc 3/8-16 Flg .............................
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PARK BRAKE GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 117-0383 Asm, Brake Handle ................................ 1 8 242-50 Nut, Lug 1/2-20 ...................................... 8 2 3230-2 Bolt, Carriage 5/16-18 x 1 ...................... 2 9 109-2889 Caliper-Brake......................................... 2 3 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2 10 109-0958 Plate, Brake Mount ................................
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BRAKE HANDLE ASSEMBLY – 117-0383 Item Part No. Description Qty. Item Part No. Description Qty. 1 99-5107 Nut, Lock 1/2-13 .................................... 1 10 115-3581 Rod-Brake Release ............................... 1 2 117-0380 Spacer ................................................... 1 11 115-3592 Grip 1.0 In.............................................. 1 3 115-3580 Arm, Brake LH ....................................... 1 12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64 ......
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SEAT GROUP Item Part No. Description Qty. Item Part No. Description Qty. Bolt, Carriage 5/16-18 x 1 Sp ................. 4 1 116-0852 Seat, Exmark ......................................... 1 12 3230-22 4 109-9036 Mount, Seat W/Decals ........................... 1 21 103-2883 Decal, Exmark Logo .............................. 1 8 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 8 25 3217-6 Nut, Hex 5/16-18....................................
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SEAT W/TRACKS ASSEMBLY – 116-0037 Item Part No. Description Qty. Item Part No. Description Qty. 1 109-9801 Set, Seat Track ...................................... 1 5 109-9818 Cover, Cushion ...................................... 1 2 109-9813 Set, Arm Rest Pads ............................... 1 6 109-9809 Cover, Back ........................................... 1 3 109-9804 Kit, Arm Rest Set ................................... 1 7 82-2190 Switch ......................................
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FUEL TANK GROUP Item 1 Part No. Description Qty. Item Part No. Description Qty. 109-9357 Asm, Fuel Tank ..................................... 1 23 109-9450 109-9656 Asm, Fuel Tank W/O Sender ................. 1 24 109-9491 Asm, Fuel Manifold Vent........................ 1 6 32128-33 Nut, Whizlock 1/4-20.............................. 2 25 105-1853 Clamp, Hose.......................................... 1 11 109-2365 Bumper-Rubber (W/Stud) ......................
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FUEL TANK ASSEMBLY – 109-9357 & 109-9656 Item Part No. Description Qty. Item Part No. Description Qty. 2 46-6560 Bushing.................................................. 4 8 109-9447 Tube, RH Vent ....................................... 1 3 109-9364 Fitting, Fuel W/Line And Screen ............ 1 9 109-9448 Tube, LH Vent ....................................... 1 Tube, Rear Vent .................................... 1 4 9107944 Screw-Pan .............................................
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ENGINE GROUP – 20HP BRIGGS & STRATTON Item Part No. Description Qty. Item Part No. Description Qty. 2 116-0993 Sheave, W/Hub...................................... 1 14 116-1004 Manifold, Exhaust .................................. 1 3 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1 15 109-9280 Muffler ................................................... 1 4 109-8138-01 Anchor, Clutch ....................................... 1 16 94-2413 U-Nut 5/16-18 ......................
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ENGINE GROUP – 20-27HP KOHLER Item Part No. 2 109-9905 Sheave, W/Hub 23,25 and 27 HP .......... 1 15 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 3 116-0993 Sheave, W/Hub 20 HP ........................... 1 16 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1 109-9282 Clutch, CMS-200 23,25 and 27 HP ....... 1 17 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 2 109-9155 Clutch, CMS-175 20 HP ......................... 1 18 109-8138-01 Anchor, Clutch ......
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ENGINE GROUP – 29HP KAWASAKI Item Part No. Description Qty. Item Part No. Description Qty. 2 109-9905 Sheave, W/Hub...................................... 1 16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1 3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1 24 1-303334 Washer, Spring Disc 5/16 ...................... 3 4 109-6919 Washer, Clutch ...................................... 1 25 94-2413 U-Nut .....................................................
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ENGINE GROUP – 26HP KAWASAKI LIQUID-COOLED Item Part No. Description Qty. Item Part No. Description Qty. 2 109-9905 Sheave, W/Hub...................................... 1 17 3234-5 3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1 18 94-2413 Screw, HH FLG 5/16-18 x 3/4 ................ 2 U-Nut ..................................................... 2 4 109-6919 Washer, Clutch ...................................... 1 19 33103-016 Screw, HH FLG M6-1 x 16mm ...............
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HYDRAULIC GROUP Item Part No. Description Qty. Item Part No. Description 11 116-1323 Asm, Hydro RH 12CC 116-1325 Asm Hydro, RH 12CC Qty. 1 109-2182 Asm, Pump Idler .................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 1 3 116-1322 Asm, Hydro LH 12CC 116-1324 Asm, Hydro LH 12CC 12 117-0377 Bracket, Anchor Cable ........................... 2 W/Shock (60” & 72”) .............................. 1 13 116-0164 Filter, Hydro ..........
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PUMP IDLER ASSEMBLY – 109-2182 Item Part No. Description Qty. Item Part No. Description Qty. Screw, HH 3/8-16 x 1 1/2 ....................... 1 2 43-0940 Spacer-Hub, Blower ............................... 1 8 323-8 3 103-3504 Bearing, Spherical.................................. 2 9 32120-10 Ring, Retaining ...................................... 2 4 103-3505 Seal, Double Lip .................................... 1 10 302-19 Zerk, 1/4-28 Str......................................
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ELECTRICAL GROUP Item Part No. Description 2V 115-3869 115-2796 2:1 Qty. Item Part No. Description Qty. Harness-Wire, Main (Liquid-Cooled) ...... 1 9 1-643275 Relay, 12VDC 40 Amp........................... 1 Harness-Wire, Main (Air-Cooled) ........... 1 10 114-1218 Cable-Battery, Negative ......................... 1 103-3895 Diode-TVS ............................................. 1 11 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2 2:2 218-578 Fuse-10 Amp ...................
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DECAL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-7069 Decal, Console ...................................... 1 16 109-9361 Decal, Belt Routing ................................ 1 2 109-9477 Decal, Warning Spring Load .................. 2 17 116-0090 Decal, Caution Fuel Vent ....................... 1 3 107-2102 Decal, ROPS Folding ............................. 1 18 109-7232 Decal, Motion Control ............................ 2 4 98-5954 Decal, Danger .
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AIR-COOLED ELECTRICAL DIAGRAM -38-
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LIQUID-COOLED ELECTRICAL DIAGRAM -39-
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AIR-COOLED ELECTRICAL LOGIC SCHEMATIC -40-
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LIQUID-COOLED ELECTRICAL LOGIC SCHEMATIC -41-
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