Gravity Feed Handler TYPE 6 MSOP Series User’s Manual Version 1.0 March 19, 2001 Exatron, Inc. 2842 Aiello Drive San Jose, California 95111 (408) 629-7600 Tel (800) EXA-TRON Tel (408) 629-2832 Fax www.exatron.
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TABLE OF CONTENTS CHAPTER 1 OVERVIEW AND SAFETY................................................................................................... 1-1 EXATRON SAFETY FEATURES ................................................................................................................................. 1-1 MECHANICAL HAZARDS – BODILY INJURY HAZARDS ....................................................................... 1-1 COMPRESSED AIR....................................................................
CHAPTER 4 HANDLER DIAGNOSTICS................................................................................................... 4-1 OVERVIEW .......................................................................................................................................................... 4-1 ENTERING DIAGNOSTICS MODE ............................................................................................................... 4-1 Diagnostics Quick Reference........................................
Chapter 1 Overview and Safety Please read and understand this entire Users’ manual before installing or using your Exatron handler. The following safety procedures must be followed at all times. Exatron Safety Features MECHANICAL HAZARDS – BODILY INJURY HAZARDS WARNING: WARNING The Exatron model MSOP system uses servo-motor driven lead screws to move devices. These motors are VERY POWERFUL and can cause SEVERE INJURY if the carriages or pick up head pinch part of a human body or any extraneous item.
Chapter 1 Installation Standard Warranty All EXATRON products are under warranty for one year from the date of purchase. EXATRON agrees to repair any mechanical or electrical assembly, subassembly, or entire unit which fails during normal use within its first year. The Customer agrees to follow the recommended maintenance procedure as defined in the User's Manual. EXATRON DOES NOT warrant test contactors. Handler test contactors are fragile and may be easily ruined by operator abuse.
Chapter 1 Installation Customer In-House Service Except in the case of Laser Marking Systems, EXATRON encourages customer in-house equipment service and tries to make in-house service as easy as possible to perform. There are no "Void Warranty" warning stickers on EXATRON handlers. EXATRON will even honor the warranty on a unit when an inhouse repair attempt leads to further damage to the unit.
Chapter 1 Installation Also Available From Exatron: The Model 3000B with Eight Automatic Inputs EXATRON'S eight-tube Octoloader is an ambient automatic eight-tube loader. The standard Model 3000B comes equipped with this octoloader which is a moving metal plate holding up to eight tubes of devices, controlled by the handler's CPU by means of a stepper motor. The plate automatically moves both left and right, positioning each tube of devices over the handler input track.
Chapter 1 Installation The Model 2000B with Two-Tube Manual Input The Model 2000B is an ambient handler with a manually operated two-input tube holder assembly for low to mid-volume handling applications. The tube holder must be manually shifted when one tube of devices empties in order to present another tube of devices to the input track. The Model 2000B uses Snap On Change Over Kits to accommodate various size packages.
Chapter 1 Installation Warning/Caution Labels YOUR NEW EXATRON HANDLER WILL ARRIVE WITH SOME OR ALL OF THE FOLLOWING WARNING LABELS ATTACHED: EXATRON PART NUMBER LABEL TEXT LAB03-001 DANGER - INVISIBLE LASER RADIATION WHEN OPEN ... LAB03-004 DANGER - ELECTRICAL HAZARD LAB03-006 CAUTION - DO NOT OPERATE WITHOUT GUARDS ... LAB03-007 DANGER - WATCH YOUR HANDS AND FINGERS LAB03-008 CAUTION - BEFORE CLEANING OR SERVICING ...
Chapter 2 Handler Setup HANDLER SETUP UNCRATE THE HANDLER The Type 6 handler will usually come in a wooden crate which will require some disassembly to remove the handler. Please inspect the system when it is removed from the crate for any obvious damage which may be the result of shipping. Contact Exatron and the shipping company immediately should you see any damage. MOUNTING THE TEST SITE Mounting the test site for the Type 6 handler is fairly simple.
Chapter 2 Handler Setup whether to change any of the setup parameters of the handler, and it proposes the answer no. It is possible to toggle the answer to such questions, and then accept those changed answers. Also, any text within brackets [ ] indicates a key on the microterminal. Example: [Enter] means to press the enter key. Any messages on the display will be printed in reverse video.
Chapter 2 Handler Setup METHOD 2 To enter the setup menu from power up, do the following. Turn the handler on. Do not load any parts into the system. The display will do a self test and sign on. V0 2.00 Test Ok TYPE 6-2 02-14-01 The motor will then home. HOME PICKUP SERVO IS AT 0 The handler will then check that the index pickup sites are clear. If parts are present they will be picked and transferred to the flush bin.
Chapter 2 Handler Setup MOD SET UP ? NO There is a five second time out delay. If no action is taken within 5 seconds the handler will assume no modification of the setup is necessary and will continue to READY TO RUN. The settings which are accessed by this front panel selection determine certain handler operating conditions, such as what interface to use in communicating with outside programmers or testers, whether to stop when a failed device is detected, etc. [SET UP] key toggles to MOD SET UP ? YS .
Chapter 2 Handler Setup STOP ON FAIL ? [1] key chooses YES [2] key chooses NO [Clear] key rejects selection and returns to STOP ON FAIL ? [Enter] key accepts selection and exits Setup mode. The system is now ready to run parts. RESET TOTALS NO The handler maintains certain counts relating to the number of parts processed, etc. These counts are stored in the RAM of the handler controller.
Chapter 2 Handler Setup CHANGING THE RAM DATA The Model MSOP system allows the operator to change the RAM of each handler CPU. To access the Change RAM Mode: Press the [SET UP] key. The message CHANGE RAM? NO will appear. Press the [SET UP] key again. The message CHANGE RAM? YES will appear. Press [Enter]. The message LOAD DEFAULT NO will appear. If you choose LOAD DEFAULT NO, the handler will leave all RAM addresses as they were. From here, you may proceed in either of two directions: a.
Chapter 2 Handler Setup The following table describes each firmware address in numerical order. This information is current as of the date of this manual. A system-specific RAM setting printout should appear at the end of this chapter which will have the RAM settings as they were saved in the EPROM on this system when it shipped from Exatron. As a result, some of the settings shown below may not +agree with those on your system.
Chapter 2 Handler Setup 00A6 Check Sort Reset FF 00, FF 00A7 Reserve A7 Enable the handler to check whether all sort signals are OFF at the start of the test. To enable this option, set this address to 00. To disable this option, set this address to FF. Set this to FF especially when using LED checker boxes for simulation purposes. Not Used At This Time. 00A8 Reserve A8 Not Used At This Time. 00A9 Reserve A9 00AA Stop on Fail Y/N Not Used At This Time.
Chapter 2 Handler Setup 00C4 Sort 5 Bins 1-8 80 00 to FF 00C5 Sort 6 Bins 1-8 80 00 to FF 00C6 Sort 7 Bins 1-8 80 00 to FF 00C7 Sort 8 Bins 1-8 80 00 to FF 00C8 Reserve C8 00 Input Sort 3 to handler output bins. BIT MAP. Output cover LEDs will blink output sort locations. Input Sort 2 to handler output bins. BIT MAP. Output cover LEDs will blink output sort locations. Input Sort 4 to handler output bins. BIT MAP. Output cover LEDs will blink output sort locations.
Chapter 2 Handler Setup 00EC 00ED 00EE 00EF 00F0 00F1 00F2 00F3 00F4 00F5 Pass Word On / Off FF 00, FF 00 = Password On, FF = Password Off. 00F7 Cal Steps 34 (ASCII) Set the 100’s digit for number of cal steps. (ASCII) 00F8 Cal Steps 31 (ASCII) Set the 10’s digit for number of cal steps. (ASCII) 00F9 Cal Steps 30 (ASCII) Set the 1’s digit for number of cal steps. (ASCII) 00FA Accel 100’s 35 (ASCII) Set the 100’s digit for motor acceleration.
Chapter 3 Interface Information OVERVIEW The test site on the Handler may be interfaced to virtually any programmer and/or tester available. Some interfaces require custom configuration prior to shipment but the only requirement for a given programmer or tester is that it be capable of issuing and accepting commands to and from the handler or the system controller. There are two basic parts to the handler's interface with your programmer/tester. 1. The first part is the "DUT Interface.
Chapter 3 Interface Information General Interface Options and Set Up Accessing a Handler Control Interface: When the handler powers up, you will be given the opportunity to, PICK INTERFACE? If you press the [Enter] button, the previously selected interface (or default interface, if RAM was cleared) will be selected. Listed below are the standard interfaces currently supplied with the handler. NOTE: New interfaces are added to the handler from time to time. Please contact EXATRON for updates as required.
Chapter 3 Stop On Fail Y/N: Interface Information Address 00AA 30 = Stop on Fail FF = Run Failed Devices, No Stop This option allows the handler to Stop on Fail, or not. The handler can either automatically cycle a failed device into an output tube or the handler can be set to stop. If set to STOP ON FAIL YES, then the handler will stop on a failure and allow the operator to retest the device again and again, as often as desired. This is very useful when calibrating test fixtures and programs.
Chapter 3 Interface Information Handler Binning Setup I.Introduction: EXATRON handlers are designed to accept as many as eight sort messages from your tester/programmer equipment. Selecting which output bins the handler will then put your devices in is accomplished by programming the handler to match physical output bins to tester sort results. The tester sort signals will come into the handler via the Parallel Port or the RS232 Port.
Chapter 3 Interface Information IV. Storing Bin Assignments in Handler Memory: The handler uses a look-up table to assign handler output bins/tubes to tester sort signals. The output tube parameters are stored as a two digit hexadecimal number in the handler’s memory (e.g.: “E5”). The first digit describes what happens with tubes numbered five through eight, and the second digit describes what happens with tubes numbered one to four.
Chapter 3 Interface Information Memory addresses in handler memory for output binning data: Sort # Address 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7 www.exatron.
Chapter 3 Interface Information Test Signal - Bin Sort Data Worksheet Instructions: 1. Write the number of the sort signal you are working on under “Sort Signal #”. 2. Write a “1” under each tube you wish to use for that signal. 3. Write a “0” under each tube you are not using. 4. Compare the pattern with the chart on the left of the page. 5. Enter the Data result under each pattern. 6. Put that data result in the handler memory at the address shown for that sort number.
Chapter 3 Sort Signal Patterns Interface Information 8 7 6 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 ____ 6 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 ____ 6 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 ____ 6 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 ____ 6 5 4 3 2 1 __ __ __ __ __ __ __ www.exatron.
Chapter 3 Interface Information Handler Port Interface THE HANDLER PORT INTERFACE USES SIMPLE TTL-COMPATIBLE SIGNALS TO CONTROL THE HANDLER. This parallel port interface utilizes the 24 pin “D” connector on the side of the handler. It has been designed to be compatible with “MCT-type” tester control interfaces. The HANDLER PORT interface uses the addresses 00C0 through 00C7 for tester sort to output bin and address 00BC for double test on/off selection.
Chapter 3 Interface Information MATING CONNECTOR CINCH #57-30240 Sort 1 1 Sort 2 2 Sort 3 3 Sort 4 4 Sort 5 5 Sort 6 6 Sort 7 7 Sort 8 8 nd 2 Start 9 Start Test Pulse 10 HandlerVcc +5VDC 11 Handler Ground 12 13 14 15 16 17 18 19 20 21 22 23 24 Input 9 EOT NOTE: NEVER CONNECT Not Used TESTER Vcc TO Not Used HANDLER Vcc Not Used Output 8 Output 7 Output 6 Output 5 Output 4 Start Test Level HandlerVcc +5VDC Handler Ground REMEMBER: 1. Use the 24-pin handler port. 2. All signals are TTL/CMOS compatible.
Chapter 3 Interface Information FIGURE 3-2 HANDLER PORT INTERFACE Timing Detail The handler first moves a device into the test site. After allowing time for the device to settle, (NOTE: this settling time is programmable; use address 0097) the test head plunger picks up the device and plunges it down toward the contactors. Then the handler issues a start pulse (Pin 10) to the tester. The start pulse width is programmable, (address 0098) but will be pre-set to 20 milliseconds.
Chapter 3 Interface Information Once the handler receives a sort pulse, it checks that: 1. The sort has a corresponding output. If not, you will see: NO SORT ERROR displayed, advising that there are no outputs available. 2. Only one sort has been received. Only one sort signal is allowed. If multiple sorts were received, you will see: MULTI SORT ERR displayed. The output shuttle cover LEDs will blink the pattern of the actual sorts latched by the handler.
Chapter 3 Interface Information SECOND START PULSE FEATURE 2ND START WIDTH: ADDRESS 00D8 2ND START DELAY: ADDRESS 00D9 ND Exatron has added a “2 START PULSE” to the EXATRON Handler Port interface. This second start pulse is to be used in the event that the tester you wish to use has a problem with the handler’s ND standard start pulse timing. Use this “2 START PULSE” only to solve interface problems flagged by the error messages: SORT NOT RESET and/or MULTI SORT ERROR.
Chapter 3 www.exatron.
Chapter 3 Interface Information RS-232 Interfaces EXATRON SUPER ~ EXATRON RS-232 ~ H P RS-232 ~ PROGRAMMER RS-232 RS-232 Port Options: Listed below are addresses in the handler's battery backed-up RAM which may be edited to fine tune the handler for your specific programmer/tester and sorting requirements. These addresses are not part of the standard power-up selections and may be modified only by “Changing The RAM,” as described in the Handler Set-Up Chapter of this manual.
Chapter 3 Interface Information Exatron Super The Exatron Super interface allows for computer control of the handler, tester/programmer, and label/laser marker as a complete system. This interface uses the handler’s RS-232 Control Port to communicate with the controlling computer running Exatron E5000 laser software or Exatron Label Maker software. The actual connection to the computer is usually COM1, COM3, or the first port on the Digiboard I/O box.
Chapter 3 Interface Information END TEST [CR] Requests the End Of Test (EOT) sort for the DUT in the test site. The handler must receive an answer before continuing operation. Send back a single ASCII character. The only legal answers are the numbers 1 through 8. Example: for Sort 1, PASS, send a “1” for Sort 2, FAIL, send a “2” RETEST [CR] The handler has unloaded a device from the contacts and has reinserted it for a double test operation. (The top test site in dual site handlers.
Chapter 3 Interface Information COMMANDS FROM THE PC TO THE HANDLER: 1 [CR] = SORT 1 2 [CR] = SORT 2 3 [CR] = SORT 3 4 [CR] = SORT 4 5 [CR] = SORT 5 6 [CR] = SORT 6 7 [CR] = SORT 7 8 [CR] = SORT 8 + (plus) = Put handler in Listen mode. + A90 [CR] = Ask handler to send a specific EPROM/RAM address setting: “?? ROM ?? RAM ??” + B [CR] = Reset all handler tube/total counters to zero. Handler display will read, TOTALS SET TO 0. + C90 FF [CR] = Accept new RAM settings from PC.
Chapter 3 Interface Information REMOTE RAM COMMANDS: “A” command = Request ROM/RAM address setting. To check a single address setting in both the handler’s ROM and RAM, send “A90 [CR]”. A for address, 90 to FF for a given address. The handler will send back: 90 ROM 01 RAM 01 [CR] This displays the current address location selected, the ROM default setting, and the current RAM setting. “P” command = Pause Handler First, send a + (plus) to the handler; wait for the handler to return a + (plus.
Chapter 3 Interface Information BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Summary: [EXATRON uses only standard upper case ASCII characters.] 1. 2. 3. 4. 5. 6. 7. HANDLER SENDS AN "H [CR]." TESTER SENDS AN "R," READY. HANDLER CLOSES TEST CONTACTS ONTO THE DEVICE UNDER TEST (“DUT.”) HANDLER SENDS AN "S [CR]," START TEST (FIRST TEST CYCLE.) TESTER SENDS TEST SORT RESULT, “1” THROUGH “8” OR "0" FOR REMOTE RETEST. HANDLER OPENS TEST CONTACTS. DUT CYCLES TO AN OUTPUT TUBE; A NEW CYCLE STARTS.
Chapter 3 Interface Information NOTE: If the handler receives an incorrect bin sort, the message: BAD TEST RESULT will be displayed. The handler display will also flash the HEX equivalent of the result received on the handler's output door LED’s. You may press the [Enter] button to reissue a Start Test command and the handler will try a second test. You may press the [Clear] button to abort the test and restart operation, or send the handler ✻" or "2A" in HEX.
Chapter 3 Interface Information Programmer RS-232: This interface uses the handler’s RS-232 Port. The control characters have been selected to drive various types of prom programmers equipped with CRCs (Computer Remote Control.) The exact controls used herein are not to be changed by the user. If you try to use this interface and encounter problems, please contact Exatron for assistance. Please refer to “RS-232 Port Options” at the beginning of this section for Baud Rate and Data Format settings.
Chapter 4 Handler Diagnostics OVERVIEW This chapter describes the operation of the handler's extensive built-in diagnostics. These Diagnostics allow every sensor, solenoid, switch, motor, and I/O Port in the handler to be individually tested. Use these checks to troubleshoot any problem the handler may have.
Chapter 4 Diagnostics Diagnostics Quick Reference ↵ This symbol means: Press the [Enter] button. [DIAGNOSTICS] Enters DIAGNOSTICS Menu. [1] key = SENSOR CHECK, then: [1] key = SENSORS 0-8;, then: SENSOR NUMBER 0 1 2 3 4 5 6 7 8 SENSOR NAME PICKUP HEAD VACUUM INDEX VACUUM A INDEX VACUUM B INDEX VACUUM C INDEX VACUUM D PICKUP HEAD BLOW OFF MOTOR HOME DOOR INTERLOCK PLUNGE SENSOR [2] key = STACK ABCD sensors. [3] key = TOP of tube sensors.
Chapter 4 Diagnostics [2] key = SOL TOGGLE CHECK, then: The following keys will cause the corresponding solenoid to either toggle on or off. It will not continuously cycle. [1] Solenoid #1 Index Vac A [2] Solenoid #2 Index Vac B [3] Solenoid #3 Index Vac C [4] Solenoid #4 Index Vac D [5] Solenoid #5 Index Pin A [6] Solenoid #6 Index Pin B [7] Solenoid #7 Index Pin C [8] Solenoid #8 Index Pin D [9] All Solenoids ON [0] All Solenoids OFF ↵ To return to OUTPUT CHECK Menu.
Chapter 4 Diagnostics [3] key = INTERFACE CHECK, then: [1] RS-232 [2] HANDLER OUT CHECK [3] ISSUE NEW START [4] SERVO RS-232 CHECK ↵ sets interface option into memory and returns to INTERFACE CHECK. ↵ To return to DIAGNOSTICS Menu. [4] key = MOVE STEP CHECK, then: [1] key moves motor to top of tube 1. [2] key moves motor to top of tube 2. [3] key moves motor to top of tube 3. [4] key moves motor to top of tube 4. [5] key moves motor to top of tube 5. [6] key moves motor to top of tube 6.
Chapter 5 Manual Mode This chapter describes all the functions available in Manual Mode. To enter Manual Mode simply press the [MANUAL] key. This key may be pressed at any time. If the handler is cycling parts, pressing the [MANUAL] key will pause the handler and immediately enter Manual Mode. The Display will read: MANUAL MODE Following is a complete outline of all the functions in Manual Mode. The user may press [Clear] at anytime to cancel a selection and return to the previous step.
Chapter 5 Manual Mode [3] key = PICK INTERFACE ? [1] key chooses and displays: HANDLER PORT [2] key chooses and displays: EXATRON SUPER [3] key chooses and displays: EXATRON RS-232 [4] key chooses and displays: PROGRAM RS-232 (Please refer to Interface chapter of the manual for explanation of various interface options. ) [Clear] key rejects selection and returns to PICK INTERFACE ? [Enter] key accepts selection and proceeds to STOP ON FAIL ? [4] key = STOP ON FAIL ? [1] key chooses YES.
Chapter 6 Preventive Maintenance Overview This chapter describes the operator's important contribution to handler productivity: keeping the Model MSOP TYPE 6 clean and smooth running. The following preventive maintenance guidelines are divided into minimum time frames. Each maintenance function should be completed at least as often as described below and more often, as needed.
Chapter 6 Preventive Maintenance 4. Clean the filter on the vacuum generator (part #VGH10F-1/4-1/4.) This filter (part #VGFE10) is white when clean, and is easily visible through the clear plastic cover over the vacuum generator. VACUUM GENERATOR MAINTENANCE IS DISCUSSED IN GREATER DETAIL AND A CALL-OUT ILLUSTRATION IS PROVIDED IN THE "VACUUM GENERATOR MAINTENANCE GUIDELINES" SECTION LATER IN THIS CHAPTER. DIRTY FILTER CLEAN FILTER A.
Chapter 6 Preventive Maintenance 5. Check the operation of the air regulator's orange shutoff valve: Main Air Flow On/Off Switch (On Position Shown) A. Turn the valve OFF and verify that the air is indeed off. B. Turn the valve back ON. 6. If your TYPE 6 Handler pick-up head uses a rubber suction cup, inspect and clean the rubber suction cup inside the plunger assembly: A. Remove the pick-up head end piece from the fiber optic plunger. B. Remove the suction cup with tweezers.
Chapter 6 Preventive Maintenance Biannual Maintenance AFTER 1000 HOURS, OR MORE OFTEN AS NEEDED Schedule your handler to be taken out of service for one day. The entire handler should be inspected by a qualified technician. The following procedures should be implemented: 1. Clean the output solenoid of the shuttle assembly inside and out with isopropyl alcohol on cotton swabs. NEVER USE OIL OR LUBRICANT OF ANY KIND ON SOLENOIDS. 2.
Chapter 6 Preventive Maintenance To order replacement parts or receive assistance with any repair, you may call the EXATRON factory tollfree at: [800] EXA-TRON [800] 392-8766 Direct: [408] 629-7600 Or, feel free to fax us at [408] 629-2832 with your request. Most orders are shipped within twenty-four hours of receipt of the order. EXATRON’S Sales Department and Customer Service Department are open from 8:00 AM to 5:00 PM, Monday through Friday.
Chapter 6 Preventive Maintenance FIGURE 7-1 EXATRON POWER SUPPLY www.exatron.
Chapter 6 Preventive Maintenance General Solenoid Maintenance Guidelines 1. Keep the solenoids as clean as possible. 2. If the handler is used with devices which have excessive mold flash, the solenoids will require cleaning regularly. The frequency is dependent upon how much mold flash gets into the solenoids. 3. NEVER use oil or lubricant of any kind on solenoids. 4. When cleaning solenoids, take care not to put excessive stress on solenoid wiring.
Chapter 6 Preventive Maintenance Air Regulator Maintenance Guidelines Some EXATRON Changeover Kits use compressed air. If your kit does use compressed air, it will also require an air regulator. A high quality air regulator with coalescing air filter and shutoff valve is supplied as part of your changeover kit. NEVER operate any EXATRON equipment which requires compressed air without an approved air regulator and shutoff valve.
Chapter 6 Preventive Maintenance FIGURE 7-2 PRESSURIZED-AIR REGULATOR www.exatron.
Chapter 6 Preventive Maintenance FIGURE 7-2 A. AIR PRESSURE METER. B. AIR PRESSURE ADJUSTMENT. C. AIR ON/OFF VALVE. Orange in color. Some newer versions will have the orange switch as shown below. Main Air Flow On/Off Switch (On Position Shown) D. AIR OUTPUT. E. AIR INPUT. Connects to factory air supply. Air regulators from EXATRON are equipped with pneumatic Quick Disconnect part #P341. A mating quick disconnect may be purchased by ordering EXATRON part #D341.
Chapter 6 Preventive Maintenance Vacuum Generator Maintenance Guidelines Some EXATRON Changeover Kits contain a vacuum generator (a.k.a. "venturi") to create the vacuum used in the operation of the specific kit. Please refer to FIGURE 7-3 following this section for vacuum generator assembly mechanical details. Please note that in some cases, the venturi assembly will not include the control valves.
Chapter 6 Preventive Maintenance 2. Check the vacuum sensor adjustment. First, be aware that the vacuum sensor adjustment is a 270° total turn potentiometer. If you try to turn it more than the 270°° allowed, it will break. The vacuum generator is an expensive component and abuse is not covered by the EXATRON warranty. The red indicator LED on the vacuum generator should normally be off. Turn on the vacuum using the handler's yellow vacuum override button. The red indicator LED will remain off.
Chapter 6 Preventive Maintenance FIGURE 7-3 VENTURI/VACUUM GENERATOR www.exatron.
Chapter 6 Preventive Maintenance FIGURE 7-3 A. VACUUM FILTER. B. AIR INPUT. C. VACUUM PORT. D. VACUUM SENSOR ADJUSTMENT POTENTIOMETER. E. VACUUM ON VALVE. F. AIR ON VALVE. G. VENTURI GENERATOR. H. VACUUM SWITCH ASSEMBLY. www.exatron.com Typically 80 PSI, +/- 3 PSI. Connects to Pick Up/Apply Head. Blow-off.
Chapter 7 Drawings Drawings OVERVIEW # 2710-E11-1-A MODEL 5200 MAIN ASSEMBLY MECHANICAL #2710-E11-2-A MODEL 5200 SIDE VIEW #2710-E11-3-A 5200 TOP VIEW GANTRY & VALVE BOX #2710-E11-4-A 5200 VALVE BOX ASSEMBLY #2710-E11-5-A 5200 INPUT TRAY ASSEMBLY #2710-E11-6-A MODEL 5200 OUTPUT TRAY ASSEMBLY #2710-E11-7-A MSOP INDEX ASSEMBLY #2710-E17-B1 TYPE 6 AIR CIRCUIT #2710-H90-B TYPE 6 TEST SITE ASSEMBLY DETAILS #3000-664-2-D CYLINDER MOD & INSTALLATION DETAIL ELECTRICAL #2710-D33-2-B TRAY DISPLAY PCB, SCHEMATIC #
Chapter 7 Drawings ELECTRICAL CON’T #2710-E16-1-B1 SERVO MOTOR WIRING #2710-E16-2-B1 QUAD VAC VALVE WIRING #2710-E13-4-B1 INDEX VALVE WIRING #2710-E16-5-C1 PICK UP HEAD VALVE WIRING #2710-E18-A2 TYPE 6 TRAY DISPLAY ASSEMBLY #271-E19-C TYPE 6 SENSOR PCB WIRING #27010-E60-A TYPE 6 VALVE BOX CABLE #3000-055-C 8085A CPU PCB, ASSEMBLY #3000-055-C3 8085A CPU PCB, SCHEMATIC #5000-396-2-A2 CARD CAGE BUS PCB, SCHEMATIC #5000-396-B CARD CAGE BUS PCB, ASSEMBLY #5000-398-2-C TEST SITE DRIVER PCB, SCHEMATIC #5000-398-
Chapter 7 Drawings ELECTRICAL CON’T #5000-M42-1-A1 CABLE TERMINATION PCB #5000-M53-A INPUT POWER BLOCK ASSEMBLY DETAIL #5000-N15-1-A DUAL UART / OUTPUT DOOR DISPLAY PCB, ASSEMBLY #5000-N15-3-A1 DUAL UART / OUTPUT DOOR DISPLAY PCB, SCHEMATIC www.exatron.
Chapter 7 www.exatron.
Chapter 7 Drawings PARTS LISTS Overview Following the descriptive guide below, is a Component Parts List for the your specific Model MSOP Hander. This Guide shows how to use the parts list to determine the exact part number of any custom part in your machine in order to replace it if necessary. The Parts List contains those items which EXATRON has custom manufactured. They include machined parts, sheet metal, printed circuit boards, cables, and standard vendor parts which have been modified by EXATRON.
Chapter 7 Drawings 3. "DESCRIPTION" This is the name assigned to the part. In most cases, this description will easily define the pat you wish to locate. Please include this description when ordering replacement parts. 4. "ASSEMBLY" Indicates which major system sub-assembly the part belongs to. In most cases, the "Assembly" can be ordered as a complete replacement part. 5. "OPTIONS" Some parts lists contain system options. "Options" indicates special parts which may be used in your system. 6.
Chapter 7 Drawings 8. "FINISH" This designates the finish used on the part. CLEAR: Clear anodizing, silver in color. BLUE: Blue anodizing. BLACK: Black anodizing. RED: Red anodizing. NEDOX: Conductive, hard finish, silver in color. HCR: Non-conductive, hard finish, dark green in color. NICKEL: Bright nickel plating, silver-chrome in color. NONE: No finish, natural material. PAINT: Painted part, colors may be beige, black or blue. 9.
