Full Product Manual

DUTY CYCLE AND ERROR CODES

This Multi-Process welder features a self-diagnosing feature, which will display an error and a numeric error

code that corresponds to a known fault or error, when a problem has occurred.

This unit has a duty cycle rating of 35% @ 200 Amps while welding in MIG. For TIG, the duty cycle rating is

60% @ 200A. The duty cycle rating for stick is 60% @ 160 Amps. The duty cycle rating is the amount of

time (expressed as a percentage) out of 10 minutes the unit can weld without a rest at 40 C. Increases or

decreases in temperature, humidity and air flow around the unit can change the stated duty cycle. If temper-

ature is lowered, duty cycle generally increases.

In MIG mode, the unit is capable of welding 3.5 minutes out of every 10 minutes at the maximum output of

200 Amps. For the balance of the 10 minute period, the unit should be allowed to rest and cool while run-

ning. In TIG mode, the unit can weld 6 out of 10 minutes without a rest. Stick is also rated for a 6 out of 10

minute welding period but at the maximum of 160 Amps output. If the unit’s duty cycle has been exceeded,

the “Over Temperature” will be displayed and welding output will cease. If the unit has over heated and trig-

gered the duty-cycle “Over Temperature” warning, allow the unit to run and cool for 15 minutes. After 15

minutes of cooling while the unit is kept running, cycle the power switch to reset the unit if it has not already

reset automatically.

In the event of an overcurrent, the welding output will cease and an Warning screen will be displayed. In

duty cycle and overcurrent events, the wire may continue to feed without welding output. Overcurrent events

can be caused by too low of supply voltage, running on undersized extension cords, too large of wire diame-

ter, or internal or external electrical fault. When an overcurrent has occurred, turn the machine off immedi-

ately, then check and remedy the fault before cycling the welder back on. If the error does not clear after

cycling, cease operation and call Everlast Technical Support. When the “Overcurrent Warning” screen ap-

pears, the overcurrent has likely caused an internal fault. This is usually a result of a poor power supply, a

long extension cable, or from running off of a generator that is malfunctioning.

Section 1 Introduction and Specifications

General Product and Use Information

HELPFUL HINT:

Keep the clear protective cover lowered during operation to prevent damage to the LCD screen from sparks

and dust. For further protection, purchase a customizable (one-size-ts-all) cell phone screen protector.

Trim the cover to t the screen and apply it to the display. Replace the cover when it becomes scratched or

dirty. Use only a soft cloth designed for computer screen cleaning to clean the display screen. This will

help prevent damage to the LCD screen, and ensure years of reliable performance from the display.