Specifications

ManualsBrandsEuphonix ManualsMusical equipmentSystem 5

System 5 Control Surface/Frame

Version 1.0

Part# 840-07576-01

Publish date: October 1999

Euphonix Inc. 220 Portage Avenue Palo Alto , CA 94306

Tel: (650)855-0400 Fax: (650) 855-0410 Web Page: www.euphonix.com

In the interest of continued product development, Euphonix reserves the right to make improvements in this manual and the

product it describes at any time, without notice or obligation.

System 5, S-5, PatchNet, eMix, EuCon, R-1, Studio Hub, , Digital Studio Controller, DSC, CleaR, GainBall, SnapShot,

SnapShot Automation, SnapShot Recall and Total Automation are trademarks of Euphonix Inc.

Summary of content (49 pages)

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System 5 Control Surface/Frame Version 1.0 Part# 840-07576-01 Publish date: October 1999 Euphonix Inc. 220 Portage Avenue Palo Alto , CA 94306 Tel: (650)855-0400 Fax: (650) 855-0410 Web Page: www.euphonix.com In the interest of continued product development, Euphonix reserves the right to make improvements in this manual and the product it describes at any time, without notice or obligation.
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TABLE OF CONTENTS Box Inventory..............................................................................................................4 Safety and Precautions..............................................................................................4 Power On Sequence ............................................................................................................................5 CE/TUV/UL/CSA ...........................................................................................
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Switch Test .....................................................................................................................................35 Intelligent Display Test ...................................................................................................................36 Knob Test .......................................................................................................................................37 Knob value display ......................................................
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Box Inventory Description Part # 946-07220-01 S5 Leg Set 726-06398-01 Leg, Left, Finished 726-06419-01 Leg, Right, Finished 726-06415-01 Keyboard Tray Assembly 726-07216-01 Keyboard Palm Rest 840-07576-01 S5 Control Surface/Frame Manual One of the following Frame Kits 946-06425-01 Frame, 6ft 946-06840-01 Frame, 9ft 946-07160-01 Frame, 12ft The specified number of the following modules: 946-05718-01 CM401 946-05719-01 CM402 946-05717-01 CM408 946-07000-01 CM409-HTP 032-07169-00 Serial Mouse Extender CM409-H
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7) Servicing – Do not attempt to service the Control Modules beyond those means described in this operation manual. All other servicing should be referred to the Euphonix Tech Support department. 8) Fuse replacement – To prevent electric shock and avoid risk of fire, replace fuse only with the same type and rating. 9) To prevent electric shock, do not use the Control Modules polarized plug with an extension cord, receptacle or other outlet unless the blades can be fully inserted to prevent blade exposure.
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Component Overview Functional Description The System 5 Console consists of a frame and leg assemblies which house a configurable number of Control Modules that comprise the Control Surface. The System 5 Control Surface is the digital control center for all the System 5 component assemblies. The Control Surface communicates with the System 5 component assemblies via Ethernet network connections.
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FRAME SECTION Physical Specifications 21 15 1 13 2 16 18 7 19 10 3 Exploded View Item No. Qty Description 1 1 Leg, Right, Finished 2 2 Box beam 3 1 Leg, Left, Finished 7 1 Palm beam 10 4 Caster Brackets 13 1 Back beam-9 15 2 Brace 1 16 3 Cover, back, 3ft 18 1 Leg panel 19 1 Keyboard Tray Assy 21 1 CM401 assembly 21 * CM402 assembly 21 * CM408 assembly 21 * CM409F assembly 21 * CM409H assembly * Qty depends on specified configuration S5 Control Surface/Frame Manual Part No.
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Side Panel View 41” 27 30.5” 13 21 6 7 15 16 2 39.5” 8 19 29.5” 2 18 24.2” 22 Item No. Qty Description 2 2 Box Beam 6 1 Plate, compression 7 2 Palm Beam 8 1 Plate, spread 12 4 Caster 13 1 Back beam 15 2 Brace 16 * Cover, back, 3ft 18 2 Leg Panel 19 1 Keyboard Tray Assy 21 1 CM401 assembly 21 * CM402 assembly 21 * CM408 assembly 21 * CM409F assembly 21 * CM409H assembly 22 4 Foot, level 27 1 Talk Back Mic * Qty depends on specified configuration S5 Control Surface/Frame Manual 12 Part No.
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Dimensions and Weight Height: 39.5 inches Width: Frame size + 10” Depth: 41 inches Weight: Frame without modules 6ft Frame: 245lbs (111kg) 9ft Frame: 300lbs (136kg) 12ft Frame: 380lbs (172kg) Approximately 14 inches of depth should be left behind the System 5 Control Surface for cable connections. S5 Control Surface/Frame Manual Page 9 Version 1.0 ©1999 Euphonix, Inc.
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User Reference - Frame Assembling the S5 Frame Tools required: • • • • • • • Hex drivers, 1/8”, 3/16”, 7/32”, ¼”, 5/32” Flat-bladed screwdriver, ¼” Socket wrench, ½” Silicon grease for bolts (Finish Line bicycle grease works great) Aux leg (item 20, not shown on some frame drawings) Bus wire, two 24” pieces Tap set for 3/8” 24 (3/8” 16 for newer box beams) and 5/16 18 threads Minimum number of people required: 2. For a 12-foot frame, 3 people are required.
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3) After the beam is attached to the leg, the auxiliary leg (12 ft frame only, item 20) can be put underneath the beam near the center to hold it up. Secure the auxiliary leg to the beam by inserting a “T” nut (000-06690-00) into the beam, and thread a 5/16x18x0.50 screw (044-0719200) through the auxiliary leg mounting hole and into the “T” nut. 4) Insert the rear box beam (item 2) into the left leg next, using the same techniques outlined in step 2. The auxiliary leg can help to hold up the beam.
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5) Prior to inserting the palm beam (item 7) into the left leg, thread the bus wire through one of the holes of the spread plate (part#726-06404-01, item 8), twist-locking the wire at the spread plate end. Run the other end of the wire through its matching bolt hole on the left end of the palm beam. The spread plate should mount inside the end of the palm beam, flat side up. As the palm beam is inserted into the left leg (rounded side out) guide the bus wire into the matching bolt hole of the leg.
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auxiliary leg can help to hold up the beam. 7) Insert as many “T” nuts in the beams as required. For example, you will need 3 “T” nuts for the middle box beam’s inner channel and 3 “T” nuts for the palm beam’s inner channel in order to install the keyboard tray. You will need 4 “T” nuts for each back cover brace (item 15, brace 1), 2 for the back beam bottom channel and 2 for the rear box beam outside channel. You will need 2 “T” nuts for each power strip, usually mounted on the rear box beam.
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checked. 10) To secure the spread plates into the palm beam ends, pull down on the bus wire, and line up the spread plate screw holes with the leg screw holes. With a 3/16” hex driver, insert a 5/1618x1.125 flathead screw (046-06409-00) into spread plate screw hole sans the bus wire. Once the screw is threaded in and tightened down, remove the bus wire and insert the other countersunk screw in the screw hole that the bus wire previously occupied.
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) Using a 5/32“ hex driver and 1/4x20/3/8 button head screws (044-07236-00), install the back covers on the braces. 16) Determine where the power strips (part#600-07223-00)) are going to be mounted on the rear box beam, line up the slide nuts in the box beam to match the mounting holes of the power strips, and use a ¼” hex driver with 5/16x18x0.375 socket head screws to mount the power strips into the slide nuts.
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18) If the network, power, and talkback mic cables are not going to enter the S5 frame from the bottom of a leg, then the leg panel supporting the cabling will have to have its knockout plate removed. Remove the leg panel from the leg before punching. The punch direction should be from the outside to the inside. Support the knockout hole on the inside of the leg panel with a roll of duct tape, or something similar. This will alleviate any distortion to the leg panel metal while punching.
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System 5 Ethernet/Power Cable Configuration S5 Control Surface/Frame Manual Page 17 Version 1.0 ©1999 Euphonix, Inc.
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System 5 Ethernet Cable Harness 1 A1 (TYP 30 PLACES) LABEL EACH CABLE AS INDICATED (TYP BOTH ENDS) 1 2 2 3 3 5 4 (TYP 15 PLACES) 4 5 5 6 6 31.0' A1-A15 7 7 8 8 9 9 10 10 SEE DETAIL 'A' 6 12 12 13 13 3 14 14 A15 A16-A30 11 11 2 A16 1 POINT B 4 15 A30 15 POINT A 3 2 B1 MACHINE ROOM CONSOLE B2 1.
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CONTROL MODULES SECTION Physical Specifications Top View - Control Modules 6’10” 5” D 12” 41” 3 A B C A 1 Frames are available in 6ft, 9ft, and 12ft sizes. Actual width of Control Surface is frame size + 10 inches. Item No. Qty Description A * CM408 Control Module B * CM402 Control Module C 1 CM401 Control Module D * TFT Display 1 1 Leg, right 3 1 Leg, left * Qty depends on specified configuration S5 Control Surface/Frame Manual Page 20 Part No. 946-05717-01 946-05719-01 946-05718-01 Inc.
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Filler Modules CM409F CM409H CM409HTP CM409F- This is the full-wide blank module for S5 Control surfaces. It can be placed anywhere within the control surface to fill up the frame. It provides a working surface for remote controls, keyboards, etc. Order part# 946-06651-01. CM409H- This module is a half-wide blank module for S5 Control surfaces. It module is similar to a CM409F but only half the width. Order part# 946-06650-01. CM409HTP- This module is a half-wide Track Panner.
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Dimensions and Weight Module CM401: CM402: CM408: CM409F: CM409H: CM409HTP: Weight 35lbs (16kg) 35lbs (16kg) 35lbs (16kg) 16lbs (7kg) 9lbs (4kg) 10lbs (4.5kg) Width 12” 12” 12” 12” 6” 6” Approximately 14 inches of depth should be left behind the System 5 Control Surface for cable connections.
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Control Module Expansion Port General Description On the back of each System 5 Control Module (CM401, CM402, and CM408,) is a DB25 Euphonix Expansion Port. This port is a hardware interface to external devices, and supports 8 switch inputs and 8 LED/relay drive outputs. This document describes the pinout and typical usage of this port. Physical Pinout The Expansion Port on the module is a DB25 female connector. A DB25 male cable needs to be built to interface to this port (pictured below).
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Looking into the FEMALE connector on the module: 13 1 25 14 Looking into a MALE cable connector: 1 13 14 25 Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 S5 Control Surface/Frame Manual Signal LED 1 output (active low) Switch 1 input (active high) +5V LED 3 output (active low) Switch 3 input (active high) +5V LED 5 output (active low) Switch 5 input (active high) +5V LED 7 output (active low) Switch 7 input (active high) +5V +5V +5V LED 2 output (active low) Switch 2 inp
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DB25 Electrical Specification: The +5V output on the connector is protected internally by a 200mA self-resetting fuse. If LED drive outputs are used, it is recommended that several +5V connections be used to drive the anodes of the LED’s (at least one +5V wire per LED used). The active-low LED drive outputs are current limited by internal 110 ohm series resistors, and are capable of sinking 20mA each. The active-high switch inputs are TTL-level inputs with 100K pull-down resistors.
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Alternate Usage #1: Another way of using these talkback inputs/outputs would be to have one switch activate more than one talkback function. For example, a single switch can route the Talkback signal to all four monitor outputs: PINS 3, 6, 9, 12, 13, 14, 17, 20, 23 (PICK ANY 4) +5V 4 3 SW1A D1 D2 LED D3 LED LED D4 LED 1 2 PINS 2, 16, 5, 19 PIN 1 PIN 15 PIN 4 PIN 18 Pushing SW1A routes the Talkback signal to all four monitor outputs, and LED’s D1-D4 indicate the Talkback à Mon A-D status.
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Alternate Usage #2: Another implementation combines the above two approaches – we have individual Talkback enable buttons like in the Typical Usage, but we’ve added an ‘OMNI’ switch that routes the Talkback signal to all four monitor outputs: PINS 3, 6, 9, 12, 13, 14, 17, 20, 23 (PICK ANY 4) +5V 4 3 4 3 6 SW1A 4 3 SW1B 6 SW2A 4 3 SW2B 6 SW3A 4 3 SW3B LIGHTED SWITCH LIGHTED SWITCH 6 SW4A SW1A SW4B LIGHTED SWITCH LIGHTED SWITCH 1 2 1 2 5 1 2 PIN 1 5 1 2 PIN 15 5 1 2 5 PIN 18 PIN 4 D
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User Reference – Control Modules Control Module Setup Overview of Ethernet IP Address Allocation Computer System Computer Digital Pilot Interface Pilot IP Address 192.168.0.1 192.168.0.200 192.168.0.201 192.168.0.202 192.168.0.203 192.168.0.215 Module CM401 CM402 CM408 S5 Control Surface/Frame Manual Computers Pilot ID N/A 1 2 3 4 15 Frame ID N/A N/A N/A N/A N/A N/A Control Modules IP Address Frame ID 192.168.0.24 IL 192.168.0.25 IL 192.168.0.10 IL 192.168.0.11 IL 192.168.0.12 IL 192.168.0.
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Self Test Procedure for CM401, CM402 and CM408 (For CM40x Firmware Rev 1.0S) The following pages describe the operation of standalone self test software for System-5 control modules. The self-test code is designed to be invoked in a module right after power-up and before the SBC downloads code into the control module 386 board. The self-test works in a fully assembled module as well as with just the upper board or just the lower board connected to the CPU board.
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Initiating Self Test Enter self-test by pressing the self-test enter keys shown below. This must be done before the SBC code download. If code download from the SBC happens during self-test, then the module will automatically exit self-test and execute downloaded code.
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Self Test Operations The operation of each key on the upper and lower board is described in this document.
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Top Level Test Keys To enter the 6 different tests, use the keys shown below. After entering the test, use the detailed description of each test on the following pages to navigate through different test modes within a test.
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LED test The LED test has the following modes; • Toggle upper board LEDs • Toggle all LEDs • LED color test • Vegas mode All Switch LEDs toggle All Upper LEDS toggle * Color Toggle Color toggle Input Dyn EQ All Switch and Indicator LEDs toggle Vegas Mode/Vegas Mode fader cycle toggle Num Aux Pan All Upper & Lower LEDs toggle swap Exit Test Key/Exit to main Grp Slv swap Exit Test Vegas Mode Strp On Solo swap CM402 CM401/CM408 LoF LoQ LED Color Toggle Test LoF LoQ All LEDs Toggle H
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All Switch LEDs Toggle This switch toggles all the upper board LEDs on and off. This mode times out after 5 mins if all LEDs are left ON and goes into Vegas mode. Color Toggle This switch cycles between the same color LEDs in the following order • Green • Red • Yellow • Orange • Blue All Switch and Indicator LEDs Toggle This toggles all the upper and lower board LEDs including the daughter board LEDs. NOTE: For thermal reasons, the module should not be left with all LEDs On. Use Vegas mode for burn-in.
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Switch Test Switch test has the following modes; Momentary switch press - This tests lights up the switch LED of a switch while it is pressed. * Input Dyn EQ Aux Exit Test Key/Exit to main Pan CM402/CM408 Exit Test Num Grp swap Strp Slv swap On Solo swap Cpy Pst swap CM402 S5 Control Surface/Frame Manual Page 35 Version 1.0 ©1999 Euphonix, Inc.
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Intelligent Display Test Display bit test – This test lights up the whole of the intelligent display. It dims the displays for the duration of this test to protect them from overheating and burnout. Display text - This test shows a text on each intelligent display, which happens to be the hexadecimal display number in the software map. This test is not accessible from the lower board.
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Knob Test • Halo Test • Knob value display • Knob meter display • Knob switch test • Expansion port switch test * Input Knob Halo Test/Halo Test Setup Knob Knob Halo Meters test Knob Display Value Display Knob Meters Display Exit Test Knob Test Dyn Num EQ Aux Pan swap Exit Test Key/Exit to main Grp Slv swap Strp On Solo swap CM402 CM401/CM408 LoF LoQ LoF LoQ Knob Test Halo LEDs Cycle Test/LED Cycle Step LoF LoQ Press Together to Exit Test/Exit to top-level tests Lower Board S5 Co
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Knob value display Displays the hex 0 through FF value of the knob being currently moved on an intelligent display. This mode is useful for testing the CM401 spin knob. Halo Test This cycles through all the knob halo and center LEDs by turning one LED on at a time on each key press. Knob meter display Shows the knob value as a bar on the meter board (fader daughter board). Knob switch test All the knobs halo orange LEDs light up while the knob center switch is pressed.
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Fader Test • All fader up • All fader down • Fader cycle test with speed control • Fader echo test • Touch Sense Test • Backstop PFL switch test • Fader Write value display • Fader Read value display • TFT backlight brightness test This test is not accessible from the lower board.
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Fader Test (continued) Fader Cycle Speed GpSL GpSL NonB GpSL NonB GpSL NonB GpSL NonB GpSL NonB GpSL NonB NonB 9 Rec 10 Rec 11 Rec 12 Rec 13 Rec 14 Rec 15 Rec Rec 17 1 Rec 18 Rec 19 Rec 20 Rec 21 Rec 22 Rec 23 Rec 24 Rec25 Rec 26 Rec 27 Rec 28 Rec 29 Rec 30 Rec 31 Rec 32 Rec 33 Rec 34 Rec 35 Rec 36 Rec 37 Rec 38 Rec 39 Rec 40 Rec 41 Rec 42 Rec 43 Rec 44 Rec 45 Rec 46 Rec 47 Rec 48 Rec GpSL NonB Rec A 2 3 Rec B Rec C 4 Rec D Record Mach
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All fader up All faders all the way up All fader down All faders all the way down Fader cycle test with speed control All faders cycle up and down at the speed determined by the speed control knob. The speed control knob also varies the brightness of the TFT backlight when in this test. It should vary from all the way off to the brightest setting. This fader cycle test times out after 5 minutes to protect the faders from burn-out. Fader echo test All faders follow the one fader touched.
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CPU Test RAM Test This tests the upper unused portion of the CPU board RAM. Watch for the ‘Pass’ display to show up when the test is done. ROM Test This test reads the ROM and computes and checksum and displays it. The user/tester can match the checksum to a known good checksum to make sure ROM test is successful. Checksum (version 1.0S): CM401 996C CM402 33ae CM408 C38e S5 Control Surface/Frame Manual Page 42 Version 1.0 ©1999 Euphonix, Inc.
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PC104 RAM Test This test writes and reads the whole PC104 RAM and checks for errors. Watch for the ‘Pass’ display to show up when the test is done. S5 Control Surface/Frame Manual Page 43 Version 1.0 ©1999 Euphonix, Inc.
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RAM Test * ROM Test Input PC104 RAM Test Dyn EQ Aux Exit Test Key/Exit to main Pan CM401/CM408 RAM Test PC104 RAM Test Exit Test ROM Test Num swap Grp Slv Strp swap On swap Solo Cpy Pst swap CM402 S5 Control Surface/Frame Manual Page 44 Version 1.0 ©1999 Euphonix, Inc.
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APPENDIX 1 Parts Lists System 5 Leg Set: Part# 946-07220-01 Item# Item Description Qty 726-06398-01 726-06846-01 726-06394-01 726-06415-01 726-06493-01 041-06290-00 726-06791-01 000-06790-00 420-04065-00 600-06387-00 600-00728-00 110-05551-00 726-06419-01 726-06847-01 726-06826-01 042-05677-00 048-00929-00 046-06073-00 726-06405-01 06406-01 726-06407-01 726-06838-01 044-06686-00 081-06417-00 726-06832-01 000-06434-00 600-06991-00 030-06993-01 030-06994-01 030-06995-01 030-06996-01 030-06997-01 030-06998-
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Parts List (cont) 000-07194-00 044-06686-00 041-07074-00 041-00917-00 002-07316-00 726-07216-01 084-00939-00 046-07331-00 S5 Control Surface/Frame Manual 1.5" Grommet 5/16-18x.375 Bolt Socket 10-24x3/8l Pan/Phil/Cz 10-32x.125l Skt/Shldr/Ss Cable-Strap Kbd Palmrest-S5 #10 Washer Ext Star/Clr Zinc 10-32x3/8 Button/Skt/Ss Page 46 1 8 16 8 1.6 1 8 8 Version 1.0 ©1999 Euphonix, Inc.
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Parts List (cont) System 5 Frame Set, 6ft: Part# 946-06425-01 Item# Item Description Qty 726-06399-01 726-06400-01 726-06408-01 726-06402-01 726-06403-01 726-06404-01 726-06411-01 726-06686-01 600-07223-00 032-07147-00 032-07148-00 032-07149-00 032-07150-00 081-07193-00 936-07218-01 043-06688-00 082-06689-00 046-06401-00 046-06421-00 081-07193-00 936-07241-01 044-07236-00 936-07239-01 000-06690-00 044-06686-00 936-07240-01 040-06833-00 030-07394-01 Beam-Box 6ft S5 Clamp-Beam Beam-Back 6ft S5 Plate-Back
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Parts List (cont) System 5 Frame Set, 9ft: Part# 946-06840-01 Item# Item Description Qty 726-06437-01 726-06400-01 726-06439-01 726-06402-01 726-07168-01 726-06404-01 726-06411-01 726-06686-01 600-07223-00 032-07147-00 032-07148-00 032-07149-00 032-07150-00 030-07180-01 936-07218-01 043-06688-00 082-06689-00 046-06401-00 046-06421-00 081-07193-00 936-07241-01 044-07236-00 936-07239-01 000-06690-00 044-06686-00 936-07240-01 040-06833-00 Beam-Box 9ft S5 Clamp-Beam Beam-Back 9ft S5 Plate-Back Beam Palm Re
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Parts List (cont) System 5 Frame Set, 12ft: Part# 946-07160-01 Item# Item Description Qty 726-07164-01 726-06400-01 726-07163-01 726-06402-01 726-07162-01 726-06404-01 726-06411-01 726-06686-01 600-07223-00 032-07147-00 032-07148-00 032-07149-00 032-07150-00 936-07218-00 043-06688-00 082-06689-00 046-06401-00 046-06421-00 081-07193-00 936-07241-01 044-07236-00 936-07239-01 000-06690-00 044-06686-00 936-07240-01 040-06833-00 936-07237-01 726-06416-01 000-06434-00 000-06690-00 044-07192-00 030-07395-01 B