r Owner manual

ManualsBrandsEUCHNER ManualsSafetySafety Basic Monito

Safety Basic Monitor

User Manual

...supports the requirements for AS-i Safety up to SIL3

Revision date: 14.11.11

Summary of content (46 pages)

PAGE 1
Safety Basic Monitor User Manual ...supports the requirements for AS-i Safety up to SIL3 Revision date: 14.11.
PAGE 2
Subject to modifications without notice. Generally, this manual refers to products without mentioning existing patents, utility models, or trademarks. The absence of any such references does not indicate that a product is patent-free. © Euchner GmbH + Co.
PAGE 3
Safety Basic Monitor Table of Contents Table of Contents 1 1.1 2 2.1 2.1.1 Symbol Catalog .................................................................................... 7 Abbreviations ................................................................................................... 7 General Remarks .................................................................................. 8 Product information.........................................................................................
PAGE 4
Safety Basic Monitor Table of Contents 4 Product Description ........................................................................... 11 4.1 Technical data ................................................................................................ 11 4.2 Special characteristics of the Safety Basic Monitor ................................... 11 4.2.1 Derating by 24 V auxiliary power ................................................................................. 11 4.
PAGE 5
Safety Basic Monitor Table of Contents 7 Configuration of the safe inputs ....................................................... 40 7.1 Configuration possibilities for the safe inputs ........................................... 40 7.2 Assigning the diagnostics outputs .............................................................. 41 7.3 Safe configuration using ASIMON 3 G2....................................................... 42 7.3.1 7.3.2 8 Replacing a defective AS-i Safety Slave ............
PAGE 6
Safety Basic Monitor EC Declaration of Conformity EC Declaration of Conformity 6 Subject to reasonable modifications due to technical advances Kohlhammerstraße 16, D-70771 Leinfelden-Echterdingen Id.-No.: 114013 Issue date: 14.11.2011 EUCHNER GmbH + Co. KG Tel.
PAGE 7
Safety Basic Monitor Symbol Catalog 1. Symbol Catalog Information! This symbol indicates important information. Attention! This symbol warns of a potential failure. Non-compliance may lead to interruptions of the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning. Warning! This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction. 1.
PAGE 8
Safety Basic Monitor General Remarks 2. General Remarks Please read this chapter carefully before working with the documentation and the Safety Monitor. 2.1 Product information This user manual is valid for the following Euchner GmbH devices: 2.1.1 Safety Basic Monitor Safety Basic Monitor SBM-11-S08 without Power Supply Decoupling Unit SBM-11-N08 Safety Basic Monitor with Power Supply Decoupling Unit 2.
PAGE 9
Safety Basic Monitor Safety 3. Safety This chapter contains user safety information. Warning! Please read this chapter carefully before using the Safety Basic Monitor in combination with other machine safeguarding components on protected machinery. 3.1 Experienced staff The Safety Basic Monitor must only be installed, operated, and maintained by qualified staff. Qualified is a person who 3.
PAGE 10
Safety Basic Monitor Safety 3.4 AS-i Safety at Work AS-i Safety at Work combines safe and non-safe data on a bus system. The classification AS-i Safety at Work identifies the safe data transfer that enables the integration of safety procedures in an AS-i network. The components of AS-i Safety at Work conform to EN 50295 and are compatible with all other AS-i components. Therefore, existing AS-i applications can easily be extended with safety-relevant functions.
PAGE 11
Safety Basic Monitor Product Description 4. Product Description This chapter is intended to inform the reader about the special characteristics of the Safety Monitor. It describes the design and the functionality of the devices. Warning! This chapter must be read before installation and operation of the device in conjunction with other safety components on protected machinery. 4.1 Technical data The technical data are placed in the data sheet. Please view the current version on the web page: www.
PAGE 12
Safety Basic Monitor Product Description 4.3 Safety relevant data Characteristics Value Standard Safety category 4 EN 954-1 Performance Level (PL) e Safety Integrity Level (SIL) 3 IEC 61 508, EN 62 061 Service life (TM) [year] 20 EN 13 849-1:2008 Maximal power-on time (month) 12 EN 13 849-1:2008 EN 13 849-1:2008 IEC 61 508 PFD 9,58 x PFHD1 5,08 x 10-9 10-7 Max.
PAGE 13
Safety Basic Monitor Product Description Attention! The power supply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle momentary power interruptions of up to 20 ms. The maximum output voltage of the power supply must also be less than 42 V in case of a fault. 4.5 Front view and connections S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S1 S2 S3 S4 S5 S6 S7 S8 AS-i M O1 O2 CHIP CARD MICRO USB SM SET S 71 S 72 S 81 S 82 1.14 0 V 1 2.14 0 V 2 ext. out ext.
PAGE 14
Safety Basic Monitor Product Description 4.6 Inputs The inputs are powered by the 24 V auxiliary power supply. Each input consists of two terminals: a passive input pin and an active test pulse output. A switch connects the two pins together. Two of the safe inputs are also usable as inputs for OSSDs, and the others for potential-free contacts only. Each safe input can also be configured as two standard inputs. The test pulse outputs can also be switched as diagnostics outputs (non safety).
PAGE 15
Safety Basic Monitor Product Description 4.
PAGE 16
Safety Basic Monitor Product Description 4.8.1 2. If ’config-error’ and ’peripheral fault’ occur simultaneously, only ’config-error’ is displayed. 3.
PAGE 17
Safety Basic Monitor Product Description 4.9 Chip card The chip card stores the addresses of the slaves. All programming operations are stored both in the module and on the chip card. 4.10 • The device can operate both with and without a chip card. • If a blank chip card is plugged into a programmed module, the configuration of the module is stored on the chip card. • If a non-blank chip card is plugged into an non-programmed module, the configuration of the chip card is transmitted to the module.
PAGE 18
Safety Basic Monitor Product Description 4.11 Decoupling function only SBM-11-N08 ! Bei activating the option "Operation without AS-i power supply" you can use the AS-i Power24V data decoupling network instead of an external AS-i power supply. Information! The internal decoupling unit can supply a maximum current of 500 mA. Simply open the ‘Monitor/-Bus Information’ window in ASIMON, select the tab ’Safety Basis Monitor’ and activate the check box "Operation without AS-i power supply".
PAGE 19
Safety Basic Monitor Product Description AS-i supply options SBM-11-N08 SBM-11-S08 + SBM-11-N08 AS-i + Ground ASI + ASI – AUX+ AUX– ext. in ext. in AS-i - AS-i + Ground + – AUX (24 VDC) PELV Safety Basis Monitor AS-i - external decoupling Safety Basis Monitor AS-i Power Supply internal decoupling AS-i Power Supply 4.12 ASI + ASI – AUX+ AUX– ext. in ext. in + – AUX (24 VDC) PELV Tab. 4-5.
PAGE 20
Safety Basic Monitor Product Description 4.13 Connecting of an OSSD, supplying of several OSSDs out of the same connection (S71) S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S61 S52 Receiver OSSD2 OSSD1 24V 0V Transmitter 24V 0V FE FE 24V OSSD1 OSSD2 0V S71 S72 S81 S 71 S 72 S 81 S 82 1.14 0 V 2.14 0 V Receiver Transmitter 24V 0V FE FE 0V ext. out ext. out ext. out ext. out ASI + ASI – AUX+ AUX– ext. in + 20 ext.
PAGE 21
Safety Basic Monitor Product Description 4.13.1 Additional connection examples safety input standard inputs message outputs S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 S 22 S 21 S 12 S 11 S 42 S 41 S 32 S 31 S 62 S 61 S 52 S 51 SPS PLC S51 S61 S52 IN Imax = 10mA S62 IN S 71 S 72 S 81 S 82 1.14 0 V 2.14 0 V S 71 S 72 S 81 S 82 1.14 0 V 2.14 0 V S 71 S 72 S 81 S 82 1.14 0 V 2.14 0 V ext. out ext. out ext. out ext.
PAGE 22
Safety Basic Monitor Maintenance 5. Maintenance 5.1 Controlling safe shutdowns The plant safety engineer is responsible for verifying that the Safety Basic Monitor works correctly as part of the safety system. At least once a year it is necessary to verify the safe shutdown by initiating associated safety-related sensors or switchs: Attention! Press each safety-related AS-i slave and watch the reaction of the output circuits of the AS-i Safety Monitor.
PAGE 23
Safety Basic Monitor AS-i Diagnostics 6. AS-i Diagnostics 6.1 Introduction The device provides two different diagnostics modes: • Consortial monitor, for replacement (see chap. 6.2) • Compatibility mode with additional diagnostics data (see chap. 6.3) • AS-i 3.0 (S-7.5.5), recommended (see chap. 6.4) The respective diagnostics mode is selected using the ASIMON software. 6.1.
PAGE 24
Safety Basic Monitor AS-i Diagnostics 6.2 Diagnostics mode "Consortial monitor, for replacement" Information! Diagnostics type: compatibility mode for Safety Basic Monitors starting with the SafetyVersion ’SV4.3’. Consortial diagnostics, with S-7-3 diagnostics added. Address Meanining basic address Consortial diagnostics, limited to 48 devices simulated slave 1 status OSSD 1 and OSSD 2 simulated slave 2 S-7.F slave, input data = 0 simulated slave 3 Tab. 6-8.
PAGE 25
Safety Basic Monitor AS-i Diagnostics 6.3 Diagnostics mode "Compatibility mode with additional diagnostics data" Information! Diagnostics type: compatibility mode for Safety Basic Monitors starting with the SafetyVersion ’SV4.3’. Address Meanining basic address Consortial diagnostics, limited to 48 devices simulated slave 1 status OSSD 1 and OSSD 2 simulated slave 2 S-7.3 OSSD diagnostics, 4 channel transparent input, Profil S-7.3.0.C simulated slave 3 S-7.
PAGE 26
Safety Basic Monitor AS-i Diagnostics ^ Simulated slave 3 (S-7.3.1.C)::SaW slave diagnostics 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CH1 Slv 7 Slv 6 Slv 5 Slv 4 Slv 3 Slv 2 Slv 1 CH2 Slv 15 Slv 14 Slv 13 Slv 12 Slv 11 Slv 10 Slv 9 Slv 8 CH3 Slv 23 Slv 22 Slv 21 Slv 20 Slv 19 Slv 18 Slv 17 Slv 16 CH4 Slv 31 Slv 30 Slv 29 Slv 28 Slv 27 Slv 26 Slv 25 Slv 24 Tab. 6-14. For each safe slave (ID=B) the status of the code sequence is entered as seen by the Master.
PAGE 27
Safety Basic Monitor AS-i Diagnostics 6.4 Diagnostics mode "AS-i 3.0 (S-7.5.5), recommended" 6.4.1 Binary data D3 D2 D1 input data Serial communication Serial communication 1: Output 2 1: Output 1 either turned off either turned off or flashing green or flashing green D0 output data – – Serial communication Serial communication Tab. 6-17. 6.4.2 Transparent input data Using profile 7.5.
PAGE 28
Safety Basic Monitor AS-i Diagnostics AU AUX 24V The 24 V for supplying the safe outputs is present 1: 24 V for supplying the safe outputs is present 0: 24 V for supplying the safe outputs is not present UA1 Warning AS-i voltage OK, but less than 22.5 V 1: AS-i voltage greater than 22.5 V 0: AS-i voltage less than 22,5 V S1- Switch S8 S1-S8: for a closed switch S1 … S8 '1' is entered at the corresponding position.
PAGE 29
Safety Basic Monitor AS-i Diagnostics 6.4.2.2 Transparent output data The transparent output data are available there to the safe unit as non-safe additional bits, for example for Start buttons. They are linked with the input bits of the input configured as non-safe terminals. Ch 215 214 213 212 211 210 0 reserved 29 28 27 26 25 24 23 22 21 20 S8 S7 S6 S5 S4 S3 S2 S1 Tab. 6-21.
PAGE 30
Safety Basic Monitor AS-i Diagnostics 6.4.3 Acyclical data 6.4.3.1 Vendor Specific Object 7 - device colors OSSD 1 Read only This object contains the colors and additional information for all release circuits for all devices assigned to Release Circuit 1. Information! If not all 128 devices are assigned, the Monitor can shorten the S-7.5.5 telegram in order to save transmission time.
PAGE 31
Safety Basic Monitor AS-i Diagnostics Bit field coding for devices which are present: The numbers indicate the position of the bit for the corresponding device. 0: Device is not present 1: Device is present Byte 27 26 25 24 23 22 21 20 1 2 … 32 7 15 6 14 5 13 4 12 3 11 2 10 1 9 0 8 255 254 253 252 251 250 249 … 248 Tab. 6-23.
PAGE 32
Safety Basic Monitor AS-i Diagnostics 6.4.3.2 Vendor Specific Object 8 - device colors OSSD with device index assignment Read only. This object contains, for all devices assigned to Release Circuit 1, the colors and additional information for all release circuits with the module index assignment from the configuration.
PAGE 33
Safety Basic Monitor AS-i Diagnostics Bit field coding for devices which are present: The numbers indicate the position of the bit for the corresponding device. 0: Device is not present 1: Device is present Byte 27 26 25 24 23 22 21 20 1 2 … 32 7 15 6 14 5 13 4 12 3 11 2 10 1 9 0 8 255 254 253 252 251 250 249 … 248 Tab. 6-26.
PAGE 34
Safety Basic Monitor AS-i Diagnostics 6.4.3.3 Vendor Specific Object 9 - device colors at switch off OSSD 1 Read only. This object contains colors and additional information about all release circuits at the time of the most recent switch-off of release circuit 1. Additionally, information identifying all devices assigned to release circuit 1 is transferred.
PAGE 35
Safety Basic Monitor AS-i Diagnostics Bit-field for devices that changed during the last step. These numbers indicate the position of the bits that correspond to a certain device. 0: device not changed during the last step 1: device changed during the last step Byte 27 26 25 24 23 22 21 20 1 2 … 32 7 15 6 14 5 13 4 12 3 11 2 10 1 9 0 8 255 254 253 252 251 250 249 … 248 Tab. 6-29.
PAGE 36
Safety Basic Monitor AS-i Diagnostics 6.4.3.4 Vendor Specific Object 10 - device colors at switch off OSSD 1 with device index-assignment Read only. This object contains colors and additional information about all release circuits at the time of the most recent switch-off of release circuit 1, sorted by the diagnostics index. Additionally, information identifying all devices assigned to release circuit 1 is transferred.
PAGE 37
Safety Basic Monitor AS-i Diagnostics Bit field coding for devices which changed in the last step: The numbers indicate the position of the bit for the corresponding device. 0: Device did not change in the last step 1: Device changed in the last step Byte 27 26 25 24 23 22 21 20 1 2 … 32 7 15 6 14 5 13 4 12 3 11 2 10 1 9 0 8 255 254 253 252 251 250 249 … 248 Tab. 6-33.
PAGE 38
Safety Basic Monitor AS-i Diagnostics 6.4.3.5 Vendor specific object 11 … 38 Objects 11 … 38 correspond to Objects 7 … 10, but do not refer to the following release circuits. The table shows the relationship: OSSD device colors Vorverarb.
PAGE 39
Safety Basic Monitor AS-i Diagnostics 6.4.3.6 Vendor- specific object 110 Vendor specific object 110 describes the SaW slave diagnostics. ^ 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 CH1 Slv 7 CH2 Slv 15 Slv 14 Slv 13 Slv 12 Slv 11 Slv 10 Slv 9 Slv 8 CH3 Slv 23 Slv 22 Slv 21 Slv 20 Slv 19 Slv 18 Slv 17 Slv 16 CH4 Slv 31 Slv 30 Slv 29 Slv 28 Slv 27 Slv 26 Slv 25 Slv 24 Slv 6 Slv 5 Slv 4 Slv 3 Slv 2 Slv 1 Tab. 6-37.
PAGE 40
Safety Basic Monitor Configuration of the safe inputs 7. Configuration of the safe inputs The unit is configured and diagnosed using the ASIMON software. Communication takes place over the USB interface. 7.1 Configuration possibilities for the safe inputs The safe inputs on the unit can be configured variously: • Safe inputs for floating contacts. Two inputs act together on one sub-device which can serve as the source for a safety device. Test pulses are used to check the inputs for cross-wire short.
PAGE 41
Safety Basic Monitor Configuration of the safe inputs Std Input Diag Out S1 Safety Input Dry Contacts √ √ S2 √ √ S3 Safety Input OSSD √ S4 √ S5 S6 S7 √ S8 Tab. 7-39. 7.2 Assigning the diagnostics outputs Diagnostics outputs represent the status of the selected safety devices. Outputs are assigned using the ‘Diagnostics Output’ column in the ‘Module Index Assignment’ field. There the selected diagnostics outputs can be assigned to the module indices.
PAGE 42
Safety Basic Monitor Configuration of the safe inputs 7.3 Safe configuration using ASIMON 3 G2 ASIMON Start USB ASIMON 3 G2 Software Change the preset password during the first use of the device (Monitor/change password)! ASIMON 3 G2 Software Create the desired configuration. ASIMON 3 G2 Software Download the configuration with MONITOR / PC-> MONITOR into the device. Enter the password for this purpose. ASIMON 3 G2 Software Acknowledge the request TEACH CODE SEQUENCES? selecting "Yes".
PAGE 43
Safety Basic Monitor Configuration of the safe inputs 7.3.1 Replacing a defective AS-i Safety Slave [1] [2] Safety In Adr. 2 SET alt Analog Out Adr. 6 Safety Basic Device AS-i network > 1s Safety Output Module Slave Adr. 9/8a Power Supply Safety In Adr. 1 [3] Analog Out Adr. 5 neu* Safety Basic Device Safety In Adr. 2 Analog Out Adr. 6 AS-i network Safety Output Module Slave Adr. 9/8a Power Supply Safety In Adr. 1 Analog Out Adr. 5 [4] [5] SET Safety Basic Device Safety In Adr.
PAGE 44
Safety Basic Monitor Configuration of the safe inputs 7.3.2 Auto-addressing [1] Analog In Adr. 2 alt Safety Basic Device Analog In Adr. 2 Analog Out Adr. 6 AS-i network Safety Output Module Slave Adr. 9/8a Power Supply Safety In Adr. 1 [2] Analog Out Adr. 5 neu* Safety Basic Device Analog In Adr. 2 Analog Out Adr. 6 AS-i network Safety Output Module Slave Adr. 9/8a Power Supply Safety In Adr. 1 Analog Out Adr.
PAGE 45
Safety Basic Monitor Safety Requirements 8. Safety Requirements 8.1 Safety consideration for selecting OSSD/potential-free contacts Potential-free contacts are cross-circuit monitored by the module. OSSD outputs test themselves and only require that the module tolerate the test pulses.
PAGE 46
Safety Basic Monitor Accessories 9. 46 Accessories • SBM-ZB-PGK (Ident-Nr. 113832) USB connector cable for Safety Basic Monitor • ZMO-ZB-MB10 (Ident-Nr. 100875) Chip card for GMOX/SMOX 32kByte • ESM-F-KK4 (Ident-Nr. 097195) Connecting kit ESM-F (Phoenix clamps 4 unit) Subject to reasonable modifications due to technical advances Kohlhammerstraße 16, D-70771 Leinfelden-Echterdingen Id.-No.: 114013 Issue date: 14.11.2011 EUCHNER GmbH + Co. KG Tel.