System Manual Non-contact Safety System CES-A-W5H-01 (Multicode) More than safety.
System Manual Safety System CES-A-W5H-01 Contents Correct Use Possible combinations for CES components 3 4 Exclusion of Liability and Warranty 4 General Safety Instructions 5 System Description 6 Block diagram 7 Changing the approach direction 8 Installation 9 Electrical Connection Safety in case of faults 11 12 Safety switch CES-A-W5...
System Manual Safety System CES-A-W5H-01 Correct Use The Coded Electronic Safety switches series CES are safety devices for monitoring movable safety guards. In combination with a separating safety guard and the machine control, this safety component prevents dangerous machine movements from occurring while the safety guard is open. A stop command is triggered if the safety guard is opened during the dangerous machine function.
System Manual Safety System CES-A-W5H-01 Possible combinations for CES components 098775 CES-A-BPA All items CES-A-NBA-...
System Manual Safety System CES-A-W5H-01 General Safety Instructions Check the safe function of the safety guard particularly after any setup work after the replacement of a CES component after an extended period without use after every fault Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule. Warning! Danger of fatal injury in the event of incorrect connection or incorrect use.
System Manual Safety System CES-A-W5H-01 System Description As the unique actuator codes are not evaluated, the CES-A-W5... version can only be used for applications in which a hazard cannot result from possible tampering with the system. The safety switch CES-A-W... meets the following safety requirements: Category 4, PLe according to EN ISO 13849-1 Proximity device with self-monitoring type PDF-M according to EN 60947-5-3.
System Manual Safety System CES-A-W5H-01 Block diagram Coded actuator Transponder Output circuit: +LA Read head with evaluation unit CES-A-W5...
System Manual Safety System CES-A-W5H-01 Changing the approach direction Caution! Risk of damage to equipment as a result of trapped cables. Make sure that the cables are not trapped or torn off when the approach direction is changed. The active face of the read head can be adjusted in 5 directions. It is marked by the red face. 1. Unscrew the screws on the fastening bracket. . Pull the read head from the fastening bracket and tilt the read head by 90° (arrow 2).
System Manual Safety System CES-A-W5H-01 Installation Caution! Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective. On this topic pay attention in particular to the measures for reducing the possibility of bypassing according to EN 1088:1995.A2:2008, sec. 5.7. Caution! Risk of damage to equipment as a result of incorrect installation. Safety switches must not be used as a mechanical end stop.
System Manual Safety System CES-A-W5H-01 Actuator and safety switch must be fitted so that the front faces are at the minimum switch-on distance 0.8 x Sao or closer (see section Operating distances). To avoid entering the area of possible side lobes, a minimum distance is to be maintained in case of a side approach direction. See section Typical operating distance for the related actuator. when the safety guard is open up to the distance Sar (assured switch-off distance), a hazard is excluded.
System Manual Safety System CES-A-W5H-01 Electrical Connection Warning! Loss of the safety function due to incorrect connection. Not suitable for safety relays that realize short-circuit monitoring with different potentials (0 V/24 V). The voltage at +LA/+LB must correspond to the information in the technical data. +24 V A1 +UB CES-A-W5... +LA S11 LA S12 +LB S22 LB S21 -LAB 0V 0V A2 OUT Warning! In case of an error, loss of the safety function through incorrect connection.
System Manual Safety System CES-A-W5H-01 Caution! Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal processing. The cable routing for safety circuits should be as far away as possible from the cables of the power circuits. If a common power supply is used, all the inductive and capacitive loads (e.g.
System Manual Safety System CES-A-W5H-01 Safety switch CES-A-W5... Voltage drop as a function of switching current and cable length (examples) Switching current Cable length "l" Voltage drop Max. voltage drop Max. voltage drop [mA] [m] Output [V] Cable [V] Total [V] 6 (safety control system with pulsed signals) 1 -100 1,4 0,1 1,5 101 - 300 1,4 0,4 1,8 1 - 15 1,5 0,2 1,7 50 (safety relay) 400 (e. g.
System Manual Safety System CES-A-W5H-01 Correct connection Important! To ensure safety, both safety outputs (LA and LB) must be evaluated. To achieve category 4 according to EN ISO 13849-1, it is necessary to moni- To the control system + 24 V M + 24 V + 24 V Application +LA Safety outpu LA LA +LB LB -LAB Safety output LB Monitoring output (no safety fnction!) OUT +UB 0V CES-A-W5... tor the downstream contactors.
System Manual Safety System CES-A-W5H-01 Connection example CES-A-W5H-01 +24V DC +24V DC -F1 -F2 Safety - PLC with static / Power Supply dynamic signals A1 6 +LA O1 Pulsed output 8 +LB 2 +UB EUCHNER Read head CES-A-W5H-01 097525 O2 Pulsed output I1 Input LA 3 I2 Input GND LB 4 -LAB 0V 7 1 OUT 5 GND Important! To achieve category 4 according to EN ISO 13849-1, it is necessary to monitor the downstream contactors (not shown here).
System Manual Safety System CES-A-W5H-01 Pin assignment safety switch CES-A-W5... 1 2 3 4 0 V + UB LA LB 5 5 6 7 8 OUT + LA -LAB +LB 8 6 4 7 3 1 2 View of connection side of the device The screen on the connection cable is connected internally to the device screen bonding clamp via the knurled nut on the M12 plug connector.
System Manual Safety System CES-A-W5H-01 Functional check After installation and any fault, the safety function must be fully checked. Proceed as follows: Warning! Danger of fatal injury as a result of faults in installation and functional check. Before carrying out the functional check, make sure that there are no persons in the danger area. Observe the valid accident prevention regulations. 1. Switch on operating voltage. The safety switch carries out a self-test.
System Manual Safety System CES-A-W5H-01 System Status Table PLC LED display 1 Normal operation, door closed open off 0 Normal operation, door open State indication X off 0 Fault display X off 0 OUT/ERROR (red) OUT (status signal) on OUT/ERROR (yellow) Safety outputs LA and LB closed Operating mode STATE (green) Actuator/ Guard position Output State Normal operation 3x+ Self-test after operating voltage is applied Device-internal component failure or excessively high interferen
System Manual Safety System CES-A-W5H-01 Technical Data Note If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions. Safety switch CES-A-W5...
System Manual Safety System CES-A-W5H-01 Technical Data Value Parameter min.
System Manual Safety System CES-A-W5H-01 Actuator CES-A-BPA Cube-shaped design 40 x 40 mm Dimension drawing CES-A-BPA 10 0 Ø 5,2 40 - 0,25 4 30 ±0,1 CES-A-BPA-098775 IP67 CD Active face Active face 2 safety screws M4 x 14 are supplied Technical Data Parameter Value typ. PPS 40 x 40 x 10 0,025 IP67/IP69K Active face opposite read head Inductive via read head min. Housing material Dimensions Weight Ambient temperature Degree of protection Installation position Power supply -25 max.
System Manual Safety System CES-A-W5H-01 Typical operating distance Only in conjunction with actuator CES-A-BPA on surface mounting. Y 45 40 35 30 25 20 15 10 5 51 -45 5 45 40 35 30 25 20 1 15 0 01 52 02 53 03 54 04 5 Z X -45 For a side approach direction for the actuator and read head, a minimum distance of s = 6 mm must be maintained so that the operating distance of the side lobes is not entered. Operating distance for center offset m = 0 Value Parameter min. typ. max.
System Manual Safety System CES-A-W5H-01 Actuator CES-A-BBA/CES-A-BCA Cube-shaped design 42 x 25 mm CES-A-BCA suitable for use in aggressive media (e.g.
System Manual Safety System CES-A-W5H-01 Typical operating distance Only in combination with actuator CES-A-BBA or CES-A-BCA Y 30 25 20 -30 15 10 5 5 5 10 10 15 15 20 20 25 25 30 X Z -30 For a side approach direction for the actuator and safety switch, a minimum distance of s = 4 mm must be maintained so that the operating distance of the side lobes is not entered. Operating distance for center offset m = 0 1) Value Parameter min. Assured switch-on distance Sao typ. max.
System Manual Safety System CES-A-W5H-01 Inspection and Service Warning! Loss of the safety function because of damage to the device. In case of damage, the related safety component must be replaced. The replacement of individual parts in a safety component is not permitted.
System Manual Safety System CES-A-W5H-01 Declaration of Conformity 26
System Manual Safety System CES-A-W5H-01 27
Euchner GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen info@euchner.de www.euchner.de Issue: 097526-07-01/12 Title: System Manual Safety System CES-A-W5... (Translation of the Original Operating Instructions) Copyright: © EUCHNER GmbH + Co. KG, 01/2012 Subject to technical modifications; no responsibility is accepted for the accuracy of this information. More than safety.
