Safety Monitor for 2 AS-i circuits Instruction Manual

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AS-i 3.0 PROFIBUS Gateway with integrated

Safety Monitor for 2 AS-i circuits

User manual

Revision date: 2008-10-22

DP/V0 and DP/V1 AS-i 3.0 specification

Summary of content (176 pages)

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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor for 2 AS-i circuits User manual DP/V0 and DP/V1 Revision date: 2008-10-22 AS-i 3.
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Subject to modifications without notice. Generally, this manual refers to products without mentioning existing patents, utility models, or trademarks. The absence of any such references does not indicate that a product is patent-free. © Euchner GmbH + Co. KG Kohlhammerstr.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents Table of contents AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor for 2 AS-i circuits 1 1.1 2 Symbol catalog ................................................................................... 11 Abbreviations ................................................................................................. 11 General ................................................................................................ 12 2.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents 5.3 Installing in the control cabinet .................................................................... 28 5.4 Removing ........................................................................................................ 28 5.5 Electrical Connection..................................................................................... 29 5.6 Commissioning ..................................................................
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents 8.2.2 8.2.3 Description of configuration using chip card with master configuration ............... 53 Configuration using a chip card with complete configuration ................................. 54 8.3 Safety-relevant documentation of the application...................................... 55 8.4 Diagnostic data .............................................................................................. 55 8.4.1 8.5 8.5.1 8.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents 9.6 DIAGNOSTICS ................................................................................................ 87 9.6.1 9.6.2 9.6.3 9.6.3.1 9.6.3.2 9.6.3.3 9.6.4 9.6.4.1 9.6.4.2 9.6.4.3 9.6.5 9.6.6 9.6.7 9.6.8 9.6.9 9.6.10 9.6.11 9.6.12 AS-I CIRCUIT (Selecting the AS-i circuit) .................................................................... 88 SAFETY SLAVES (safety oriented slaves) .........................................
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents 11 11.1 11.1.1 11.1.1.1 11.1.2 11.1.2.1 11.1.3 11.1.3.1 11.1.3.2 11.1.3.3 11.1.3.4 11.1.4 PROFIBUS DP ................................................................................... 119 DP telegrams ................................................................................................ 119 Diagnostics..................................................................................................................
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Table of contents 17.2.6 17.2.6.1 17.2.6.2 17.2.7 Variable table VAT_ASI_IO ......................................................................................... 163 AS-i flags byte 0, input bits 7 - 4 ................................................................................. 165 AS-i flags byte 0, output bits 7 - 4............................................................................... 165 System behavior on AS-i Config Error ....
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Declaration of Conformity Declaration of Conformity Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Declaration of Conformity 10 Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Symbol catalog 1. Symbol catalog Information! This symbol indicates important information. Attention! This symbol warns of a potential failure. Non-compliance may lead to interruptions of the device, the connected peripheral systems, or plant, potentially leading to total malfunctioning. Warning! This symbol warns of an imminent danger. Non-compliance may lead to personal injuries that could be fatal or result in material damages and destruction.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor General 2. General 2.1 Product information This system manual applies to the following Euchner GmbH + Co. KG equipment: AS-i 3.0 PROFIBUS Gateway single master with integrated safety monitor for 2 AS-i circuits (1 master, RS 232 diagnostic interface) AS-i 3.0 PROFIBUS Gateway single master with integrated safety monitor/decoupling coil for 2 AS-i circuits (1 master, RS 232 diagnostic interface) AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor General All AS-i functions can be used cyclically as well as acyclically via PROFIBUS DP/ V1. Caption 1 master: The device is a single master 2 master: The device is a double master OSSDs: number of release circuits 16: safety unit generates 16 independent switching signals AS-i: number of AS-i circuits 2: safety unit functions with two equal AS-i circuits Master, power supply: 1: The unit contains one AS-i Master.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor General AS-i PROFIBUS Gateway with integrated Safety Monitor Standard module Safety emergency shutdown switches AS-i power supply unit Safety module Protective photoelectric light barrier Safety position switch Protective photoelectric sensor Standard module Abb. 2-1. Safe and standard components in an AS-i network Multiple AS-i Safety Monitors can be used within an AS-i system.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Safety 3. Safety 3.1 Safety standard The AS-I Safety Monitor has been developed, manufactured, tested and submitted for type testing in accordance with the safety standards prevailing at the time of testing. The safety requirements per Category 4 in accordance with EN 954-1 and Performance Level “e” in accordance with EN ISO 13 849-1 are met by all devices.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Safety The device also assumes the mandatory E-STOP function (Stop Category 0 or 1) for all non-manually operated machines, dynamic monitoring of the restart function and the protection monitoring function. Examples for use of the AS-I Safety Monitor: The device is used economically in machines and equipment in which the standard AS-I bus is the local bus.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Safety 3.3.4 Qualified personnel Installation, commissioning and maintenance of the devices are to be performed only by qualified specialists. Electrical work is to be performed only by electrical technicians. Setting and changing the device configuration via PC and ASIMON 3 G2 configuration software are to be performed only by an authorized safety representative.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 4. Spezifications 4.1 Technical data Attention! The AS-I power supply for the AS-I components must have isolation per IEC 60 742 and be able to handle momentary power interruptions of up to 20 ms. The power supply for the 24 V supply must also have isolation per IEC 60 742 and be able to handle momentary power interruptions of up to 20 ms. The maximum output voltage of the power supply must also be less than 42 V in case of a fault.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 103373 4 x LED EDM/Start state of input of ext. device monitoring circuit LED off: open LED on: closed 4 x LED output circuit state of output circuit LED off: open LED on: closed Electrical data Operating current master power supply, approx.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 4.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 103267 4 x LED EDM/Start state of input of ext. device monitoring circuit LED off: open LED on: closed 4 x LED output circuit state of output circuit LED off: open LED on: closed Electrical data Operating current master power supply, approx.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 4.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 103374 4 x LED output circuit state of output circuit LED off: open LED on: closed Electrical data Operating current master power supply, approx.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 4.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 103302 4 x LED EDM/Start state of input of ext.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Spezifications 4.2 Consideration of failure probability according to IEC 61 508 To allow calculation of failure probability for the entire system, the AS-i Safety Monitor returns a component which depends on the maximum uninterrupted switch-on time of the output circuit(s).
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5. Installation 5.1 Dimensions 96 Warning! Cover the top of the gateway when doing any drilling work above the unit. No particles, especially metal chips, should be allowed to enter the housing, since this could cause a short circuit. Information! Please refer to installation instruction for this device for detailed mounting information. 5.2 Connections 0,8 Nm 7 LB.IN 5 ... 6 mm / PZ2 10 2 2 x (0,5 ....
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.3 Installing in the control cabinet The AS-I Gateway is installed in the control cabinet on 35mm DIN rails per DIN EN 50 022. Information! The enclosure of the AS-i Safety Monitor is made of stainless steel. The unit is also suitable for exposed wall mounting. To install, place the unit on the upper edge of the DIN rail and then snap in the lower edge. [1] [2] + 5.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.5 Electrical Connection Information! Electrical connections are described in section . 5.6 Commissioning 5.6.1 Switching to advanced display mode classical display advanced display mode OK LCD 1.12A UNKNOWN SLAVE ESC/Service 5.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation ↑ 1 x OK OK LCD PROFIBUS ADDRESS OLD ADDRESS 14 NEW ADDRESS 000 PROFIBUS ADDRESS OLD ADDRESS 3 NEW ADDRESS 010 4x ↑ LCD 2x ESC/Service LCD OK PROFIBUS QUICK SETUP SETUP 1x ESC/Service The device is preset to address 3 by the manufacturer. 5.7.1 Connecting AS-i Slaves Power Profibus Profibus Config error U AS-i AS-i active prg enable prj mode AS-i Master Config error U AS-i AS-i active prg enable prj mode AS-i 1. 1 0.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.8 Quick setup OK config error LCD LCD 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.8.1 Error tracing 5.8.1.1 Faulty slaves Power LCD Profibus Config error AS-i active prg enable prj mode 1.1 AS-i Master U AS-i MISSING SLAVE AS-i 2s AS-i Slave 1 LCD 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.8.2 Addressing 5.8.2.1 Assigning address 6 to slave currently at address 2 1x LCD 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation For additional information see manual, section . 5.8.3 Replacing a defective AS-i Safety Slave The new slave must be able to send teaching codes and must have the same address as the old one.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.8.4 Replacing the chip card Always turn off power before inserting or removing the card! [1] [2] [3] [4] [5] alt/old/ancien/ vecchia/anciano [6] [7] neu/new/neuve/ [8] Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Subject to reasonable modifications due to technical advances Id.-No.
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Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation 5.9 Safe configuration using ASIMON 3 G2 ASIMON 3 G2 Software Start Before commissioning the safety unit, put the gateway into operation! ASIMON 3 G2 Software Change the preset password during the first use of the device (Monitor/change password)! ASIMON 3 G2 Software Create the desired configuration. ASIMON 3 G2 Software Download the configuration with MONITOR / PC-> MONITOR into the device. Enter the password for this purpose.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Installation ASIMON 3 G2 Software ☺Press OK for Menu Output Circuit 1:ON 2:OFF The device is in the protected mode now.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Maintenance 6. Maintenance 6.1 Checking for safe turn-off The safety representative is responsible for checking flawless function of the AS-i Safety Monitor within the safety system. Safe turn-off when an associated safe sensor or switch is triggered must be checked at least once a year. Attention! To do this, actuate each safe AS-i slave and observe the switching behavior of the output circuits of the AS-i Safety Monitor.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7. Electrical connection 7.1 Overview of terminals, indicators and operating elements 7.1.1 103374, 103302, 103373, 103267 [1] [6] [2] [3] [1] [4] [5] [6] + - + - + - 5 ... 6 mm / PZ2 [7] 0,8 Nm 7 LB.IN 10 2 2 x (0,5 .... 1,5) mm 10 2 2 x (0,5 .... 1,5) mm [8] AWG 2 x 24 ...
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.2 AS-i bus connection Blue AS-i- Blau AS-i- Brown AS-i+ Yellow ASi ribbon cable Braun AS-i+ 2-conductor AS-i round cable (Recommended: flexible power cable H05VV-F2x1,5 per DIN VDE 0281) Information! Electrical work is to be performed only by electrical technicians. 7.3 Information about the device types Information! A listing of the individual devices and their features can be found in section .
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection +AS-i 2– (Connection to 2nd AS-i Circuit) More information about the additional slave circuit can be found in section . 7.4.1 Electrical connection 103373 Gateway Safety Monitor M4 5 mm max! + Function ground - + - + - +ASI 1– +ASI 1– ASI 1 +PWR– (max.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.4.2 Electrical connection 103267 Gateway Safety Monitor M4 5 mm max! + Function ground - + - + - +ASI 1– +ASI 1– +ASI 2– + 1 +PWR– (max. 4 A) ASI Terminal Signal / Description +ASI 1– Connection to AS-i Circuit 1 +AS-i 2– Connection to AS-i Circuit 2 (coupling slave) ASI 1 +PWR– Supply voltage for AS-i Circuit 1 (max.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.4.3 Electrical connection 103374 Gateway Safety Monitor M4 5 mm max! + Function ground - + - + - +ASI 1– ASI 1 +PWR– (max. 8A) +ASI 2– + 2 +PWR– (max. 8A) ASI Terminal Signal / Description +ASI 1– Connection to AS-i Circuit 1 +ASI 2– Connection to AS-i Circuit 2 ASI 1 +PWR– Supply voltage for AS-i Circuit 1 (max. 8 A) ASI 2 +PWR– Supply voltage for AS-i Circuit 2 (max.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.4.4 Electrical connection 103302 Gateway Safety Monitor M4 5 mm max! + - + - + - Function ground +ASI 1– +ASI 1– +ASI 2– + +PWR– (max. 8 A) ASI Terminal Signal / Description +ASI 1– Connection to AS-i Circuit 1 +AS-i 2– Connection to AS-i Circuit 2 ASI +PWR– Supply voltage for AS-i Circuits (max. 8 A) FG Function ground Information! AS-i Circuit 1 and 2 are both powered from a Euchner GmbH + Co.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.6 PROFIBUS interface The PROFIBUS interface is designed as a 9-pin D-SUB connector, in accordance with the PROFIBUS standard EN 50 170. It is located at the top left-hand side of the master. .
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.7 Release circuits 7.7.1 Wiring overview of safety monitor 1.13 0 V 24 V 2.13 2.Y2 + 2.Y1 + Aux 1.Y1 1.Y2 2.Y1 2.Y2 K1 K2 K3 K4 + 1.Y1 + 1.Y2 1.14 3.14 4.14 2.14 1.Y1 (EDM 1/Start 1), 2.Y1 (EDM 2/Start 2), 1.Y2 (EDM 3/Start 3), 2.Y2 (EDM 4/Start 4) The safety unit provides 4 inputs. The EDM & START inputs can be defined freely.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection Indicators and operating elements 7.7.3 LED indicators – master PR O FI BU S 7.7.2 The LED’s on the front panel of the device indicate: Power The master is receiving sufficient power. PROFIBUS LED an: Gateway is allocated to a PROFIBUS Master. LED aus: Gateway is not allocated to a PROFIBUS Master. config error Configuration error.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.7.4 LED indicators - monitor 1.13 0 V 24 V 2.13 2.Y2 + 2.Y1 + Aux 1.Y1 1.Y2 2.Y1 2.Y2 K1 K2 K3 K4 + 1.Y1 + 1.Y2 1.14 3.14 4.14 2.14 The LED’s on the safety unit indicate: Aux 24 V supply for the semiconductor outputs is present. 1Y.1, 1Y2, 2Y.1, 2Y.2 Input 1.Y1 (EDM 1/Start 1), 2.Y1 (EDM 2/Start 2), 1.Y2 (EDM 3/Start 3), 2.Y2 (EDM 4/Start 4) is turned on. K1, K2 Contact sets 1.13, 1.14 (K1) resp. 2.13, 2.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Electrical connection 7.7.5 Buttons The buttons are used for the following: Mode/⇑ Switching between configuration mode and protected operating mode, and saving the current AS-i configuration as the nominal configuration. Set/⇓ Selecting the address of and assigning an address to a slave. OK Change to extended mode.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor 8. Function and startup of the Safety Monitor Configuration and startup of the AS-i Safety Monitor is accomplished using a PC/ Notebook and the ASIMON 3 G2 configuration software. The operating language of the device can be set for the respective country (see section ).
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor Information! For additional information refer to . 8.2.1 Description of configuration using ASIMON 3 G2 software The following description represents a short guide to configuring the AS-i Safety Monitor. For a detailed description of the ASIMON 3 G2 software, refer to the corresponding manual for the ASIMON 3 G2 configuration software.
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AS-i 3.
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AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor The following diagnostics can be displayed (see section ): 8.4.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor • After entering the PIN, the display can be used to start a teaching procedure for the code sequences. The monitor stops immediately after entering the PIN. After teaching, the monitor starts after a prompt and acknowledgement on the display.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor 8.6 Safe coupling slaves on the AS-i circuits The two AS-i circuits are capable of emulating a total of up to sixteen safe coupling slaves which indicate the states of the two safe relay outputs. The addresses of the coupling slaves can be set from the display or using the AS-i Control Tools.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor 8.7.1.2 Data not compatible If a card is found whose data are incompatible with the device, the following error message is displayed: NEW CHIPCARD WILL BE FORMATED AS-I DATA WILL BE SYNCHRONIZED 8.7.1.3 Card empty The following message is displayed for an empty card: CHIPCARD FOUND AS-I DATA WILL BE SYNCHRONIZED From this time on all changes are made both in the device and on the chip card. 8.7.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor CHIPCARD AND AS-I DATA DIFFERENT CARD->MASTER MASTER->CARD CONTINUE Command Description CHIP CARD>MASTER Chip card data are copied to the master MASTER->CHIPCARD Master data are copied to the chip card NEXT No change to the data The menu can be exited by pressing the ESC/Service key without changing the data. 8.7.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor 8.7.1.9 Data compatible If a card with an empty active memory bank is found, the safety configuration including code sequences is written to the card and in future all changes are made in the card and in the device at the same time. The following message is displayed on the device: CHIPCARD FOUND. SAFETY DATA WILL BE SYNCHRONIZED 8.7.1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Function and startup of the Safety Monitor 8.7.1.12 Data not identical If the active bank on the memory card and in the device are not empty at start and the data are not identical, the following message is displayed: ERROR. CHIPCARD AND SAFETY DATA DIFFERENT. DELETE CHIPCARD OR SAFETY DATA The safety unit will not operate in this case. You must either clear the device or the active bank via menu. 8.7.1.
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AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9. Operation in advanced display mod Information! From SETUP/LANGUAGE you can set the desired menu language (German, English, French, Italian or Spanish), see . 9.1 Overview classic mode / klassischer Modus Commissioning / Inbetriebnahme 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod classic mode / klassischer Modus Commissioning / Inbetriebnahme .12A underlined data can be selected unterstrichene Werte sind anwählbar advanced display mode / erweiterter Display-Modus PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISPLAY CONTRAST INT SAFETY MON DIAGNOSIS STATUS: CFG ... ASI 1 SLAVES | 1-XX 2-RX | 3-RR .... AS-I 2 ....
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod Commissioning / Inbetriebnahme underlined data can be selected unterstrichene Werte sind anwählbar classic mode / klassischer Modus 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod classic mode / klassischer Modus Commissioning / Inbetriebnahme 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod Warning! Classical (Traditional) mode does not guarantee any protection of the settings of the device! In the classical mode, it is possible to change settings while the device is in operation. This can lead to failures of the installation/process (for example changing the address of an AS-i slave). 9.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.3 PROFIBUS (main menu) Main menu || PROFIBUS || PROFIBUS ADDRESS PROFIBUS STATUS This menu enables PROFIBUS configuration and diagnostics. PROFIBUS ADDRESS: setting of the PROFIBUS station address. PROFIBUS STATUS: status of PROFIBUS connections. 9.3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.4 QUICK SETUP Main menu || QUICK SETUP || This menu enables a quick configuration of the AS-i network. PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP LCD CONTRAST WARNING: OUTPUTS CAN BE RESET! Warning! Outputs can be reset! Pressing "OK" switches the user to the sub menu "Store AS-i Configuration".
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5 AS-I SAFETY Main menu || AS-I SAFETY || CODEFOLGEN || PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISPLAY CONTRAST TEACH CODES SAFE OUTPUT CH.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.1 TEACH CODES The TEACH CODES menu enables teaching of code sequences using the display. 9.5.1.1 TEACH CODES – COMPLETE Main Menu || AS-I SAFETY || TEACH CODES || TEACH CODES COMPLETE || In the sub-menu TEACH CODES COMPLETE you teach the code tables for all included safety AS-i slaves. First enter the PIN and confirm with OK.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod TEACHING CODES CLOSE CONTACTS AS-I 1: |1-OK 2-RX | 3-RR .... | 30-DC |31-DC AS-I 2: | 1-OK 2-RX | 3-RR .... | 30-DC |31-DC .... HELP NO SAFETY SL MS MISSING SLAVE X CH OK R CH RELEASED OK CODE LEARNED ER CODE ERROR DC DUPL.CODE Information! If all safety AS-i slaves have been successfully taught, the first line in the display changes from TEACHING CODES to CODES LEARNED.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.1.2 SINGLE SLAVE Main Menü || AS-I SAFETY || TEACH CODES || SINGLE SLAVE || This menu point allows you to teach the code table for a safe slave.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod The following error messages are possible: Message Description RR RX XR Both contacts open Left contact open, right contact closed. Right contact open, left contact closed. Press the OK key to save the learned code table or press ESC to discard it. 9.5.1.3 COUPLING SLAVE Main Menu || AS-I SAFETY || TEACH CODES || COUPLING SLAVE || This menu point allows you to teach the code table for a coupling slave.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.1.4 INPUT CODE SEQ. Main Menu || AS-I SAFETY || TEACH CODES|| INPUT CODE SEQ. || This menu point allows you to directly enter the code sequence for a particular AS-i safety slave. If the slave address is already indicated, you can directly enter the sequence using the keys and then save or discard it. To continue, enter the PIN and confirm with OK.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.3 SAFE COUPLING (optional menu) Main menu || AS-I SAFETY || SAFE COUPLING || SAFE COUPLING ON CHANNEL 2 Information! This menu is only displayed if there are no coupling slaves in the configuration. On the 2nd AS-i circuit up to two safe AS-i slaves (coupling slaves) can be created which represent the states of the first two release circuits.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.5 CLEAR SAFE CFG (delete safe configuration) Main Menu|| AS-I SAFETY || CLEAR SAFE CFG || CLEAR SAFE CFG ENTER PIN 0000 OK In the CLEAR SAFE CFG menu the stored safe information is deleted. This procedure is PIN protected. 9.5.6 PIN (changing the PIN) Main Menu || AS-I SAFETY || PIN || CHANGE PIN || CHANGE PIN ENTER PIN 0000 OK CHANGE PIN ENTER NEW PIN 0000 0000 OK In this menu you change the PIN.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.7 SAFE CHIPCARD Main Menu || AS-I SAFETY || SAFE CHIPCARD || SAFE CHIPCARD ACTIVE: BANK B VIEW CARD -> MONITOR MONITOR -> CARD CLEAR CODES CLEAR SAFE CARD In this menu you can manage the safe area of the chip card. ACTIVE: BANK X VIEW: CARD->MONITOR: MONITOR->CARD: CLEAR CODES: CLEAR SAFE CARD: Displays the active bank on the chip card. Reads out the safety configuration of a chip card bank.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.7.1 VIEW BANK X CONFIG (view active bank) Main Menu || AS-I SAFETY || SAFE CHIPCARD || VIEW || SELECT BANK || BANK X CONFIG || SELECT BANK A OK BANK A CONFIG RELEASE DATE: 2006/06/17 18:43 BY: ROLF BECKER CONFIG NAME: L3040 MIT LADEVO RRICHTUNG LINK U ND PALETTENWECHS LER V1.23 RELEASE CODE: 1BDF After selecting the desired memory bank and confirming with OK, the configuration is displayed.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.7.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod COPY BANK A to MONITOR RELEASE DATE: 2006/06/17 18:43 BY: ROLF BECKER CONFIG NAME: L3040 MIT LADEVO RRICHTUNG LINKS U ND PALETTENWECHS LER V1.23 RELEASE CODE: 1BDF --------------TYPE CODE 1BDF OK START MONITOR OK In this menu you send the safe configuration stored on the memory card to the EEPROM on the Monitor. Use the keys to set the release code and confirm with OK.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod CLEAR SAFE CFG ENTER PIN 0000 OK SELECT BANK A OK STOP MONITOR OK START MONITOR OK In this menu you sent the safe configuration from the EEPROM on the Monitor to the memory card. This procedure is PIN protected. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.5.7.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod START MONITOR OK In this menu you delete the code sequences from the selected bank. This procedure is PIN protected. 9.5.7.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod STOP MONITOR OK START MONITOR OK Using this menu you can delete the safe configuration from a chip card bank. This procedure is PIN protected. 9.5.8 PROTECT (protect safe configuration) Main Menu|| AS-I SAFETY || PROTECT || PROTECT ENTER PIN 0000 OK This function allows you to protect the safe configuration before downloading over the serial interface. 9.5.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod The safety code sequences are replaced by the following values: Both channels are in the safe state: 0000bin Channel 1 is in the safe state: 0011bin Channel 2 is in the safe state: 1100bin No channel is in the safe state: 1111bin NO SUBSTITUTE The safety code sequences are transmitted via the input data. 9.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.1 AS-I CIRCUIT (Selecting the AS-i circuit) Main Menu || DIAGNOSIS || SAFETY SLAVES || AS-I CIRCUIT || AS-I CIRCUIT 1 AS-i CIRCUIT 2 Please select the required AS-i circuit using the arrow buttons and the OK button. Than you get the diagnostic menu. 9.6.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.3 INT MON (internal monitor) 9.6.3.1 DIAGNOSTICS (Diagnostics for the internal monitor) Main menu || DIAGNOSIS || INT MONITOR || DIAGNOSOSIS || INT MONITOR DIAGNOSIS LAST DIAGNOSIS VIEW CONFIG DIAGNOSIS CH OK 1 INT MONITOR DIAGNOSIS COMPLETE DIAG INDEX Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod INT SAFETY MON DIAGNOSIS CH 1.: ON ... ASI 1 SLAVES | 1-XX 2-RX | 3-RR 4| 5.... A COLOR 32 RED .... HELP: X CHANNEL OK R CH. RELEASED A DEVICE ADR. This menu shows the status of the safety AS-i safe slaves and the diagnostics for the integrated Safety Monitor for each release circuit separately. COMPLETE: The complete diagnostic is read out.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod DIAGNOSIS CH 1 OK LAST DIAGNOSIS CH1 COMPLETE DIAG INDEX INT SAFETY MON LAST DIAG CH1 CH1.: OFF A COLOR 32 RED 33 GREY 34 YEL FL .... HELP: A DEVICE ADDRES + CHANGED This menu displays the diagnosis at the time the Safety Monitor was deactivated. Complete: The complete diagnostic is read out.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.3.3 MONITOR CONFIG Main Menu|| DIAGNOSIS || MONITOR || VIEW CONFIG || MONITOR CONFIG || SAFETY MONITOR DIAGNOSIS LAST DIAGNOSIS VIEW CONFIG MONITOR CONFIG COMPLETE CONFIGURATION FGDG MON.VER.: 3.0 RELEASED BY SA ON 2007/11/15 AT: 14:30 RELEASED CODE: 81FE This menu indicates which configuration is loaded in the integrated Safety Monitor. 9.6.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.4.1 DIAGNOSE (Diagnosis for the external monitor) Main menu || DIAGNOSIS || EXT MONITOR || EXT SAFETY MON || DIAGNOSIS || If the external Safety Monitor is a second generation version, this menu opens up.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod EXT SAFETY MON DIAGNOSIS MODE: UNSORTED CH1.: ON ... ASI 1 SLAVES | 1-XX 2-RX | 3-RR 4| 5... A COLOR 32 RED HELP: X CODE OK R RELEASED A DEVICE ADDRES Just as with the internal Safety Monitor, here the current diagnostics and shutdown history can be read, see . 9.6.4.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod INT SAFETY MON LAST DIAG CH1 CH1.: OFF A COLOR 32 RED 33 GREY 34 YEL FL .... HELP: A DEVICE ADDRES + CHANGED This menu displays the diagnosis at the time the Safety Monitor was deactivated. Complete: The complete diagnostic is read out. DIAG INDEX: The diagnostic is shown as it was configured under the "device_index_assignment" in ASIMON For additional information, please refer to the documentation.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod MONITOR CONFIG ASI ADDR: 10 SIM. SLAVES: 3 MON. VER.: 1.0 RELEASE DATE: 2006/06/17 18:43 BY: ROLF BECKER CONFIG NAME: L3040 MIT LADEVO RRICHTUNG LINK U ND PALETTENWECHS LER V1.23 RELEASE CODE: 1BDF This menu indicates which configuration is loaded in the external Safety Monitor. 96 Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.5 FAULT DETECTOR Main menu || DIAGNOSIS || FAULT DETECTOR || FAULT DETECTOR RESET HISTORIC: EFLT OVRV NOIS ACTUAL: EFLT OVRV NOIS DUP ASI ADR: 0 | 31B HELP: EFLT EARTH FAULT OVRV OVERVOLTAGE NOIS NOISE DUP ASI ADDR DUPLICATE ASI SLAVE ADDRESS The menu "Fault Detector" displays information about the AS-i fault detector and permits deleting the AS-i fault detector´s history.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.6 DELTA LIST Main menu || DIAGNOSIS || DELTA LIST || DELTA LIST 0| 1A-X 2A-X | 3A-X 4A-X | 5A-X .... 30A-X | 31A| 1B 2B| 3B .... 30B | 31B The Delta List is a list of AS-i slaves with configuration error. 9.6.7 LCS (History of the slaves which have triggered a configuration error) Main menu || DIAGNOSIS || LCS || LCS LIST OF CORRUPTED SLAVES RESET | 1A-X 2A| 3A4A-X | 5A-X ....
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.8 ERROR COUNTERS Main Menu|| DIAGNOSIS || AS-I CIRCUIT || ERROR COUNTERS || AS-I CIRCUIT 1 AS-I CIRCUIT 2 ERROR COUNTERS RESET 1A - 0 ... 31A - 65535 1B - 34 ... 30B - 0 This list displays the fault counter for each single AS-i slave. In addition, the number of voltage dropouts/undervoltage on AS-i (APF) is displayed. Selecting RESET resets the fault counter to 0. 9.6.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod Empty field: Peripheral O.K. X: Peripheral fault 9.6.10 FLAGS Main menu || DIAGNOSIS || FLAGS || FLAGS: 0131 05 0000 0001 0011 0001 0000 0101 1 PERIPHERY_OK 0 OFFLINE_READY 0 AS-I_PWR_FAIL 1 NORMAL_OP. 1 CONFIG_ACTIVE 0 AUTO_ADDR_AVL 0 AUTO_ADDR_ASN 0 LDS.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod Bit 4: Config_Active The flag is set in configuration mode and is reset in protected mode. Bit 3: Auto_Addr_Avl The flag is set if the automatic addressing is possible. This means that exactly one slave has failed. Bit 2: Auto_Addr_Asn The flag is set if automatic addressing is possible (AUTO_ADDR_ENABLE = 1; no "incorrect" AS-i slave is connected to AS-i). Bit 1: LDS.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.6.11 ACTUAL CONFIG (actual slave configuration) Main menu || DIAGNOSE || ACTUAL CONFIG || ACTUAL CONFIG 0A | 1A-C .... 30A-X | 31A-D | 1B-X .... 30A | 31B-F HELP: X O.K. D DETECTED ONLY UNKNOWN SLAVE P PROJ. ONLY MISSING SLAVE C TYPE CONFLICT F PERIPH. FAULT A DUPLICATE ADDR This function displays the status of the actual configuration of the individual AS-i slaves.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 0A - .... 1A - 7A28 -C WRONG TYPE In addition, the status of the configuration is shown in plain text. If no AS-i slave is present at an address and none is designed in, four decimal points are displayed instead of the configuration data. 9.6.12 AS-I MASTER (Info) Main menu || DIAGNOSIS || AS-I MASTER || SWID: 31256 FEATURE STRING: 2 .B..DC2 DOA.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod Pressing the OK button continues with the actual test, ESC/SERVICE cancels the process. SLAVE ADR TOOL CONNECT NEW SLV OLD ADDRESS NEW ADDRESS Now the new slave can be connected to the AS-i network. After connecting, the current address of the slave is displayed as "OLD ADDRESS"and the message "CONNECT NEW SLV" disappears. To assign a new address to the slave the menu entry "NEW ADDRESS" must be selected.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.8 TEST (Test tools for slaves) Main menu || TEST || After selecting the menu TEST a warning message is displayed, pointing out, that it is possible during this test that outputs are set and that the host may loose control over the network. WARNING: OUTPUTS MAY BE SET AND HOST MAY LOOSE CONTROL. Pressing the OK button continues with the actual test, ESC/SERVICE cancels the process.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.8.2 BINARY OUTPUTS Main menu || TEST || BINARY OUTPUTS || BINARY OUTPUTS D3...D0 1A - 0 1 0 1 2A - 0 1 0 1 3A - 0 0 0 1 ⇓ This function displays the state of the binary outputs for all AS-i slaves. 0: Output cleared 1: Output set The binary outputs can be modified after selecting an AS-i slave. 9.8.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod ANALOG IN 0 +2500 9.8.4 1 1 +17898 2 +32767 OVERFL 3 -20023 ANALOG OUTPUTS Main menu || TEST || ANALOG OUTPUTS || ANALOG OUTPUTS 1 X 2 A 3 B This function displays the values of the analog outputs for all AS-i slaves. The order in which information is displayed is as follows: • AS-i slave address • decimal 16-bit value • bar graph.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.8.5 PARAMETER Main menu || TEST || PARAMETER || PARAMETER | 1A - 0 2A - 2| 3A - F 4A - E| 5A - 3 ⇓ This function displays the hexadecimal value of the current AS-i parameters for all AS-i slaves. The current AS-i parameters can be changed after selecting a slave address. 9.9 SETUP (configuration of the AS-i network) Main menu || SETUP || OPERATION MODE STORE ACTUAL CFG FORCE OFFLINE AUTO ADR ENABLE ADR.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.9.1 AS-I CIRCUIT Main menu || SETUP || AS-I CIRCUIT 1 AS-i CIRCUIT 2 To start this setup menu, an AS-i circuit must first be selected using the arrow and the OK buttons. The function is only available for AS-i masters with two AS-i circuits. 9.9.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.9.4 FORCE OFFLINE (Switch AS-i Master to offline operation) Main menu || SETUP || FORCE OFFLINE || FORCE OFFLINE NO CHANGE This function is used to change the address of a slave. YES: AS-i Master is offline. NO: AS-i Master is online. With "Change", this status can be changed. Switching the AS-i master to offline operation puts the AS-i network into the safe state.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod ASSISTANT ON: AS-i address assistant is switched on. ASSISTANT OFF: AS-i address assistant is switched off. Procedure: 1. Store AS-i configuration in the device. This can easily be done by using the Windows software AS-i Control Tools (Master | Store configuration for the AS-i Master ...), or directly in the advanced display mode. 2. All AS-i slaves have to be addressed to 0 or to the desired address.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.9.7.2 CONTROL RUN (start or stop the control program) Main menu || SETUP || AS-I CONTROL || CONTROL RUN || CONTROL RUN CHANGE RUN This function is used to start or stop the control program. It modifies the START BIT in the Control Info menu. RUN: The control program has been started.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.9.8 LOS (list of offline slaves) Main menu || SETUP || LOS LIST OF OFFLINE SLAVES || LOS LIST OF OFFLINE SLAVES CLEAR ALL SET ALL | 1A- X 2A| 3A4A-X | 5A- X .... 30A-X | 31A| 1B- X 2B- X | 3B- X 4B- X | 5B- X .... 30B- X | 31B- X See also . By using "Clear all" and "Set all" all bits in this list can be delete or set, respectively, at the same time.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod 9.9.10 Language (menu language) Main Menu || SETUP || LANGUAGE || LANGUAGE ENGLISH DEUTSCH FRANÇAIS ITALIANO ESPAÑOL X From this menu you can select the menu language. „X“ marks the currently selected language. 9.9.11 FACTORY RESET (factory default settings) Main Menu || SETUP || FACTORY RESET || FACTORY RESET DO RESET This function can be used to reset the master to the factory default settings.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Operation in advanced display mod If the contrast is set so that the display can no longer be read, it can be reset to the factory default setting as follows: • Shut the unit off • Press the MODE and SET keys and hold them down. • Shut the unit on. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Advanced Diagnostics for AS-i Masters 10. Advanced Diagnostics for AS-i Masters The advanced AS-i diagnostics is intended to localize occasionally occurring configuration errors and to determine the quality of data transmission on AS-i without using additional diagnostics tools.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Advanced Diagnostics for AS-i Masters 10.3 Offline Phase for Configuration Errors The AS-i masters with advanced diagnostics offer the possibility to set themselves into the offline phase when a configuration error occurs and thus are able to transition the AS-i network into a safe operational state. This ensures a quick reaction to a configuration error and the host can be relieved from this task.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Advanced Diagnostics for AS-i Masters 10.4.2 Earth/Ground Fault Detector An Earth/Ground Fault exists when the voltage UGND (Nominal value of UGND=0,5 UAS-i.) is outside of the following range: 10% UAS-i ≤ UGND ≤ 90% UAS-i This error substantially limits the noise immunity of the AS-i communication. Ground faults are indicated on the master´s display as well as in AS-i Control Tools.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP 11. PROFIBUS DP This chapter contains all necessary information to operate the AS-i/PROFIBUS gateways as part of a PROFIBUS DP network. 11.1 DP telegrams 11.1.1 Diagnostics DP diagnostics Byte description 1 station state 1 2 station state 2 3 station state 3 4 Master address 5 ident high 6 ident low Tab. 11-4. The following blocks may be optionally appended to the DP diagnostics.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Delta list Byte description 6 delta (8 … 15) … … 12 delta (56 … 63) Tab. 11-6. LPF Byte description 1 0x0C header 2 0xA4 (circuit 1)/0xA5 (circuit 2) type 3 0x00 slot 4 0x00 spec 5 LPF (0 ... 7) 6 LPF (8 ... 15) … … 12 LPF (56 … 63) Tab. 11-7. Safety Single Slaves/Safety Slaves A Byte description 1 0x0C header 2 0xA8 (circuit 1)/0xA9 (circuit 2) type 3 0x00 slot 4 0x00 spec 5 yellow flashing (0 ...
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Safety Slaves B Byte description 1 0x0C header 2 0xAA (circuit 1)/0xAB (circuit 2) type 3 0x00 slot 4 0x00 spec 5 yellow flashing (0 ... 7) 6 yellow flashing (8 ... 15) 7 yellow flashing (16 ... 23) 8 yellow flashing (24 ... 31) 9 red flashing (0 ... 7) 10 red flashing (8 ... 15) 11 red flashing (16 ... 23) 12 red flashing (24 ... 31) Tab. 11-9.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Each element of the user diagnostics (EC-flags and slave lists) can be switched off by setting the appropriate bit in the parameter telegram. ExtDiag will be set if at least one of the following events occurred: • ConfigError = 1 • APF = 1 • peripheral fault = 1 • ground fault = 1 • duplicate address = 1 A “yellow flashing” or “red flashing” bit in the “Safety Slave List” list is set.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Possible options: Length1 description 4 byte I digital input (slave 0 - 7) 8 byte I digital input (slave 0 - 15) 12 byte I digital input (slave 0 - 23) 16 byte I digital input (slave 0 - 31) 20 byte I digital input (slave 0 - 7b) 24 byte I digital input (slave 0 - 15B) 28 byte I digital input (slave 0 - 23B) 32 byte I digital input (slave 0 - 31B) Tab. 11-10. 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Length1 description 2 byte I/O command interface 4 byte I/O command interface 8 byte I/O command interface 11 byte I/O command interface 12 byte I/O command interface 34 byte I/O command interface 36 byte I/O command interface Tab. 11-13. 1.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP 2.Modul parameter erquired Length1 description 2 byte I flags and AS-i detector Tab. 11-17. 1.Possible for 2 circuits Length description 2 byte I / 1 byte O safety control / status Tab. 11-18. 11.1.3 I/O Data 11.1.3.1 Process data Process data is arranged the same as for the Siemens and AS-i/InterBus masters. Therefore, data for slaves with a higher address are transmitted in a least significant nibble.
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AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP EC-Flags (high): Bit 0: Bit 1 … Bit 3: Bit 4: Bit 5: Bit 6: Bit 7: peripheral fault reserved ground fault over-voltage noise duplicate address EC-Flags (low): Bit 0: Bit 1: Bit 2: Bit 3: Bit 4: Bit 5: 11.1.3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP 11.1.3.4 Command interface Information! The description of the ASIMON program can be found in the separate software manual „AS-i 3.0 Command interface“. 11.1.4 Safety Control/Status In the PROFIBUS configuration the designator Safety Control/Status can be added as cyclical data. This is possible both for the integrated Safety Monitor and for 2nd generation Monitors.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP Outputs Byte description 1 byte from the Profibus bit 0: 1.Y1 PROFIBUS (EDM 1) bit 1: 1.Y2 PROFIBUS (Start 1) bit 2: 2.Y1 PROFIBUS (EDM 2) bit 3: 2.Y2 PROFIBUS (Start 2) bit 4 ... 7: reserved The bits of the output bytes are ORed with the real and the homonymous hardware inputs of the device. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor PROFIBUS DP 11.2 DP/V1 The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor uses only one data segment (slot 1, index 16). This data segment contains a command interface similar to the one in the DP data telegram. The DP/V1-command interfaces are processed every time they are sent. Therefore it is possible to execute the same command several times without changing "command" or "network" and setting a toggle bit. 11.3 PROFIBUS The AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor System startup using AS-i Control Tools 12. System startup using AS-i Control Tools The Windows based software "AS-i Control Tools" with a serial interface for stainless steel AS-i masters is designed to make the startup of the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor as comfortable as possible. Additionally, the software communicates with the AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor System startup using AS-i Control Tools 132 6. 5.Select Master | AS-i configuration. The AS-i configuration editor will be started. All detected and configured AS-i slaves are displayed in this window. 7. Click on a slave to open the dialog window 'slave configuration'. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor System startup using AS-i Control Tools This window enables the user to edit a slave address and to set AS-i parameters or AS-i configuration data. Additionally, inputs and outputs can be tested. 8. Click the second button on the right side of the main menu to get a graphical display of "AS-i Control Tools". Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor System startup using AS-i Control Tools Configuring the AS-i network is easily accomplished by first connecting each AS-i slave separately to the AS-i line and setting its address, followed by pressing the button “Store configuration” to store the existing AS-i network in the AS-i master as configuration data.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Configuration mit Windows Software ASIMON 3 G2 13. Configuration mit Windows Software ASIMON 3 G2 Information! Please note further information in the configuration software ASIMON 3 G2 for Windows. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Status indication, faults and fault elimination 14. Status indication, faults and fault elimination 14.1 Spontaneous display of faults from the safety unit Spontaneous messages are displayed on Euchner GmbH + Co. KG AS-i monitors as follows: • When both networks are operating without error, a smiley is displayed. • When field bus communication fails, this is indicated by a text message.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Status indication, faults and fault elimination If the message “Fatal Error” is reported from the safety unit, only this error message will be displayed in normal mode (not the menu). The non-safe unit continues to operate normally in this case and the menus can also be opened. FATAL ERROR 000 255 222 111 All other messages are not shown spontaneously.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Status indication, faults and fault elimination 14.3 Replacing a defective AS-i Safety Monitor If an AS-i Safety Monitor is defective and needs to be replaced, the replacement unit does not necessarily have to be newly configured using the ASIMON 3 G2 software, rather it is possible to copy the configuration of the defective device using a chip card. Requirement: The replacement unit has an empty configuration in its configuration memory.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Status indication, faults and fault elimination Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Glossary: As-i terms 15. Glossary: As-i terms A/B slave An AS-i slave with extended addressing. The address range of an A/B slave extends from 1A to 31A and 1B to 31B. Activation phase In the activation phase the detected slaves are activated by sending the parameter. This is indicated by displaying code 42 on the Master's display. This phase takes no more than 10 ms, and is therefore too short to be displayed.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Glossary: As-i terms I/O code The first digit of the slave profile, which indicates how many in- and outputs the slave has. A 4I/4O slave has for example a “7”, and a slave with 4 digital inputs a "0".
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Glossary: As-i terms ID2 Code, extended ID2 code The ID2 code is set by the slave manufacturer and cannot be changed. The AS-i Association determines the ID2 codes, which are assigned for a particular class of slaves. For example, all 2-channel 16 bit input slaves having an S-16 bit code use ID2 code “D”. Since this code was not introduced until AS-i Specification 2.1, it is also referred to as extended ID2 code.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Glossary: As-i terms Offline phase In the offline phase all input and output data is reset. This phase is entered after the startup of the master, after a ⇒ AS-i power fail, and during the transition from the ⇒ configuration mode to the ⇒ protected mode. Furthermore, the master can actively be transfered into the offline phase by setting the offline flag. During the offline phase, masters with a LED display show code "40".
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Glossary: As-i terms Release Code Security code for a safety configuration on the chip card. A 4-character hex number generated by the ASIMON 3 G 2 software. The release code is displayed before copying a configuration from the memory card to the Monitor and must be repeated by the operator. This provides a technical safeguard against errors in the unprotected display and keyboard software.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Accessories 16. Accessories 16.1 AS-i Safety at Work 16.1.1 AS-i Safety Monitor Generation II The AS-i Safety Monitor in Stainless Steel is an emergency stop control device. It monitors the assigned safety-related AS-i sensors by the configuration software ASIMON 3 G2.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 17. Appendix: Example for startup on a Siemens S7 Information! This example shows the start up of the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor GMO-PR-1D-C02 a Siemens S7-300 programmable logic control- ler. The start up is the same with new range of devices. This example shows you how to start up the AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 You can set the AS-i slave address using the function "AS-i SLAVE ADDR" function from the submenu "SETUP" on the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor. For more detailed information, refer to chapter "Operating in advanced Display Mode". Once the AS-i circuit has been configured and parameterized as desired, apply this configuration to the AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 Clicking on the "Open" field adds the GSD file "EUCH1746.gsd" to the hardware catalog. Clicking on the "Open" field adds the GSD file "EUCH1746.gsd" to the hardware catalog. After successful installation of the GSD file you may now open the hardware catalog. The modules contained under SIMATIC 300. 5. profile rail 6. power supply e.g. PS 307 5A 7. CPUe.g. CPU 315-2 DP are added to the project.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 When adding the CPU module you are prompted for the desired PROFIBUS connection. The standard proposed is for the CPU as PROFIBUS DP Master. This can be directly applied. The CPU mode must be set on the DP Master. The CPU PROFIBUS DP Properties can be used to display the properties for the PROFIBUS. Clicking on the "Settings" button displays the PROFIBUS settings.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 The bit rate for the PROFIBUS can be set in the window "Properties PROFIBUS" "Network settings" "Transmission rate". If special adjustments are needed, you can adjust the PROFIBUS parameters using the profile "Properties PROFIBUS" "Network settings" "Profile" "User defined". 17.2.2 Insert AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor is called "EUCHNER GMO-PR-1D-C02" in the catalog and can now be added to the PROFIBUS branch using drag and drop. Opening the device "EUCHNER GMO-PR-1D-C02" by clicking on the plug sign in the hardware catalog causes a list to appear of the possible PROFIBUS communication modules.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 In addition to sending the AS-i slave digital data, a communication interface module can be added. The communication interface is used for sending specific commands to the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor. More details about this can be found in chap. 9. In order to send the analog values for AS-i slaves directly, the modules can be used with the keyword "Analog".
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 17.2.3 Configuring AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor in-/output If the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor is added to the PROFIBUS using drag and drop, the Step7 hardware configuration shows the following graphic. At this point the desired PROFIBUS communication module should be parameterrised. This is done in the following steps: 1. Select the AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 154 3. Drag the selected communication module to the table line for Slot 0. 4. Select the desired communication module from the hardware catalog. Here "16 Byte Digital In/Out (0-31)" Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 5. Drag the selected communication module to the table line for slot 1. 6. If desired, you can now place additional modules for the command interface and analog value transmission in the following slots: 7. Double-clicking on the desired slot line opens a dialog window in which you can assign the PROFIBUS communication module to the address range of the CPU.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 In this example the data transfer of the 16 byte in-/output data of the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor takes place in (out) the CPU address range Input (output) data image byte 0 to 15. 17.2.4 AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor parameters The AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 The diagnostics address entered in this window is used for parameterizing the function module SFC13 (diagnostic request). At this address you can use the standard function SFC13 to read out the PROFIBUS diagnostic data of this DP slave while running. When invoking SFC13, note that the diagnostic address must be parameterized as a hexadecimal value.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 17.2.4.1 General DP parameters Startup when nominal configuration is not the same as actual configuration: Use this parameter to specify whether the AS-i circuit should be started up even if the AS-i circuit has a different configuration than the stored AS-i configuration. 17.2.4.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 Default: Transmission in the PROFIBUS diagnostic data. List of Peripheral Faults The AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor saves a list of all AS-i slaves which have triggered a peripheral errors. This list can be sent with the PROFIBUS diagnostic data. Default: Transmission in the PROFIBUS diagnostic data. Earth Fault The AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 ExtDiag on Peripheral Faults Activates and deactivates setting of the ExtDiag flag on peripheral faults. Default: Setting of the ExtDiag flag on peripheral faults disabled. ExtDiag on Earth Fault Activates and deactivates setting of the ExtDiag flag on earth (ground) fault. Default: Setting of the ExtDiag flag on earth fault is disabled.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 The parameter bits send to this AS-i slave can be selected in the drop down window. The settings which are made with the parameters bits can be found in the data sheet for the corresponding slave. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 17.2.4.3 Hex parameterizing DPV1_Status Hexadecimal representation of the data resulting from the settings for parameter bytes 0 to 2. User_Prm_Data Hexadecimal representation of the data resulting from the settings for parameter bytes 3 to 37. 17.2.5 SIMATIC Step7 blocks After the hardware has been configured, these can be sent to the CPU.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 VAT_ASI_IO Variable table, AS-i startup example. 17.2.6 Variable table VAT_ASI_IO In the hardware configuration the 16 bytes of I/O data for the AS-i/DP Gateway are coupled to the input/output byte Address 2 to 17 of the process image. The directly send AS-i diagnostic information for error processing are evident from the input bits of the EW0.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 In the structure of the 16 byte I/O data field each AS-i slave has a 4-bit data field. This is determined by the address of the AS-i slave within the AS-i circuit.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 17.2.6.1 AS-i flags byte 0, input bits 7 - 4 In order to check the current operating status of the AS-i circuit, the AS-i flags refreshed with each PROFIBUS cycle can be used. These for flags occupy bits 7 4 in input byte 0.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 If this bit is set, the AS-i Master immediately switches to the offline phase and stops AS-i communication when an AS-i configuration error is detected. This results in the connected AS-i output modules immediately switching to safe mode (outputs turned off).
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 AS-i Slave address 2 is a 4 Input module. Input 2 is set. 17.2.7 System behavior on AS-i Config Error If while running in protected mode a configured AS-i slave fails, an AS-i configuration error is generated. 1. The missing slave is shown on the display of the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor. 2. 3. The input flag AS-i Config Error bit 4 in byte 2 is set.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 In the diagnostic buffer of the CPU the configuration error which occurred is entered with "Module error". The affected AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor can be ascertained from the diagnostic address of the slave which reports the error. This diagnostic address is evident as a parameter of the OB82 when it is invoked. The event is declared as an incoming event.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 The diagnostic address, here 1022, refers to the specification in the hardware specification of the S7 with respect to the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor. Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 As soon as the AS-i configuration error is cleared, the OB82 is invoked again. In turn the diagnostic address of the AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor, here 1022, is entered as a parameter and the event is declared as an outgoing event.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: Example for startup on a Siemens S7 If for timing reasons an AS-i error must be responded to in a non-interrupt controlled way, the message can be turned off using the ExtDiag flag. In this case it is sufficient to check the AS-i flag Config Error in the program sequence. The same applies to the other messages. If the message for various error states of the AS-i 3.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: example of a bidirectional safety coupling 18. Appendix: example of a bidirectional safety coupling Couple slave A The following example describes a biderectional safety coupling between 2 AS-i circuits. Couple slave B AS-i circuit 1, OSSD 1 AS-i circuit 1, OSSD 2 AS-i circuit 2, OSSD 1 AS-i circuit 1: OSSD 1: All EMERGENCY STOPs in circuit 1. OSSD 2: Alle other safety objects + couple slave B.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Appendix: example of a bidirectional safety coupling Couple slaves: A= Couple slave circuit 1, OSSD 1, Address 1 B= Couple slave circuit 2, OSSD 1, Address 1 (contains all EMERGENCY STOPs) Configuration: 1. The couple slaves on the monitor are to be configurated first! (AS-i Safety>Safety Coupling). 2. 3. 4. 5.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Reference List 19. Reference List 19.1 Manual: “ASIMON 3 G2 Configuration Software“ This Manual contains a detailed description of the configuration software for the AS-i Safety Monitor. The manual is an important component of the documentation for the AS-i Safety Monitor. It is not possible to configure and start up the AS-i Safety Monitor without the ASIMON 3 G2 software. 19.2 Sources 1. Kriesel, Werner R.; Madelung, Otto W.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Your opinion is important to us! 20. Your opinion is important to us! Please give us an opportunity to hear your suggestions, wishes and criticisms regarding this Manual. We read every note or comment, no matter how small, and incorporate them into the documentation whenever possible. Fill out the form on the following page and fax it to us or send your remarks, suggestions for improvement etc. to the following address: Euchner GmbH + Co.
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AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor Your opinion is important to us! Yes Content Partly No Are the formulations/technical terms understandable? Are the examples relevant? Is the Manual easy to handle? Is there important information missing? If yes, explain. Comments: 176 Subject to reasonable modifications due to technical advances Kohlhammerstraße 16 • D-70771 Leinfelden-Echterdingen Id.-No.: 103329 Issue date - 24.10.2008 EUCHNER GmbH + Co. KG Tel. +49/711/75 97-0 • Fax.