Service manual

Page 69 of 151

Driven Pulley Installation

• Press the drive belt into the pulley groove, and

then pull the belt onto the drive shaft.

• Install drive face, washer, and nut.

• Ensure the two sides of the pulley surfaces

are free of grease. Clean with cleaning

solvent if necessary.

• Hold the drive face with a universal holder.

• Tighten nut to specified torque.

• Torque value: 8.5-10.5kgf-m / 61-76 lbf-ft

• Install the left crankcase cover.

8-7 Clutch Outer/Driven Pulley

Disassembly

• Remove drive belt, Outer clutch, and driven

pulley.

• Install clutch spring compressor onto the

pulley assembly, and press the compressor to

let the wrench be installed more easily.

• Do not overexert the compressor.

• Hold the clutch spring compressor onto bench vise,

then remove mounting nut with a special service

tool.

• Release the clutch spring compressor and remove

the friction plate, clutch weight, and spring from the

driven pulley.

• Remove the seal collar from the driven pulley.