Service manual

11.5 Crankshaft Inspection ............................................................................................ 100
11.6 Crankcase Assembly.............................................................................................. 101
12. Cooling System............................................................................................................ 104
12.1 Mechanism Diagram.............................................................................................. 104
12.2 General Information............................................................................................... 105
12.3 Troubleshooting..................................................................................................... 106
12.4 Troubleshooting Flowchart.................................................................................... 106
12.5 System Test............................................................................................................ 107
12.6 Radiator.................................................................................................................. 108
12.7 Water Pump ........................................................................................................... 110
12.8 Thermostat ............................................................................................................. 114
13. Steering And Suspension............................................................................................. 115
13.1 Parts Drawing......................................................................................................... 115
13.2 Troubleshooting..................................................................................................... 117
13.3 Handlebar............................................................................................................... 117
13.4 Throttle Housing.................................................................................................... 120
13.5 Steering System ..................................................................................................... 120
14. Front Wheel And Brake System .................................................................................. 122
14.1 Parts Drawing......................................................................................................... 122
14.2 Troubleshooting..................................................................................................... 123
14.3 Front Wheels.......................................................................................................... 124
14.4 Hydraulic Brake..................................................................................................... 124
14.5 Suspension System................................................................................................. 126
15. Rear Wheel And Brake System ................................................................................... 127
15.1 Parts Drawing......................................................................................................... 127
15.2 Troubleshooting..................................................................................................... 129
15.3 Rear Wheel And Rear Brake Removal.................................................................. 129
15.4 Swingarm & Rear Axle Holder.............................................................................. 133
16. Fenders And Exhaust Pipe........................................................................................... 136
16.1 Fenders Drawing.................................................................................................... 136
16.2 Rear Fenders Removal........................................................................................... 137
16.3 Front Fender Removal ........................................................................................... 138
16.4 Exhaust Pipe Removal........................................................................................... 139
17. Electrical System ......................................................................................................... 141
17.1 Troubleshooting..................................................................................................... 141
17.2 Ignition Coil........................................................................................................... 142
17.3 Ignition Timing...................................................................................................... 142
17.4 Battery Information................................................................................................ 142
17.5 Electric Starter ....................................................................................................... 143
17.6 Light Bulb Replacement ........................................................................................ 143
17.7 Instrument Panel .................................................................................................... 145
18. Troubleshooting........................................................................................................... 147
18.1 Engine Does Not Run ............................................................................................ 147
18.2 Poor Performance At Low And Idle Speeds.......................................................... 148
18.3 Poor Performance At High Speed.......................................................................... 148
18.4 Loss Of Power........................................................................................................ 149
18.5 Poor Handling........................................................................................................ 150
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