Service manual
6.3 Troubleshooting......................................................................................................... 40
6.4 Cylinder Head Removal............................................................................................. 41
6.5 Cylinder Head Inspection .......................................................................................... 44
6.6 Valve Stem Replacement........................................................................................... 47
6.7 Valve Seat Inspection And Service............................................................................ 48
6.8 Cylinder Head Reassembly........................................................................................ 50
6.9 Cylinder Head Installation......................................................................................... 51
6.10 Valve Clearance Adjustment ................................................................................... 53
7. Cylinder/Piston ................................................................................................................ 54
7.1 Mechanism Diagram.................................................................................................. 54
7.2 Operating Details ....................................................................................................... 55
7.3 Troubleshooting......................................................................................................... 55
7.4 Cylinder And Piston Removal ................................................................................... 56
7.5 Piston Ring Installation.............................................................................................. 59
7.6 Piston Installation....................................................................................................... 60
7.7 Cylinder Installation................................................................................................... 60
8. V-Belt Transmission System ........................................................................................... 62
8.1 Mechanism Diagram.................................................................................................. 62
8.2 Maintenance Description ........................................................................................... 63
8.3 Troubleshooting......................................................................................................... 63
8.4 Left Crankcase Cover ................................................................................................ 64
8.5 Drive Belt................................................................................................................... 64
8.6 Drive Face.................................................................................................................. 66
8.7 Clutch Outer/Driven Pulley ....................................................................................... 69
9. Final Drive System .......................................................................................................... 75
9.1 Mechanism Diagram - Transmission Cover .............................................................. 75
9.2 Maintenance Notes..................................................................................................... 76
9.3 Troubleshooting......................................................................................................... 76
9.4 Disassembly Of Transmission ................................................................................... 77
9.5 Transmission Mechanism Inspection......................................................................... 80
9.6 Bearing Replacement................................................................................................. 82
9.7 Final Drive Reassembly............................................................................................. 85
10. A/C Generator & Starting Clutch .................................................................................. 87
10.1 Mechanism Diagram................................................................................................ 87
10.2 Maintenance Notes................................................................................................... 88
10.3 Right Crankcase Cover Removal............................................................................. 89
10.4 A/C Generator Removal .......................................................................................... 89
10.5 Right Cover Bearing ................................................................................................ 89
10.6 Flywheel Removal ................................................................................................... 90
10.7 Starting Clutch ......................................................................................................... 91
10.8 Flywheel Installation................................................................................................ 93
10.9 Acg Set Installation.................................................................................................. 94
10.10 Right Crankcase Cover Installation ....................................................................... 94
11. Crankcase / Crank.......................................................................................................... 96
11.1 Mechanism Diagram................................................................................................ 96
11.2 General Information................................................................................................. 97
11.3 Troubleshooting....................................................................................................... 97
11.4 Crankcase Disassembly ........................................................................................... 98
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