Service manual

Maintenance Schedule
Four Stroke Vehicles
WP-0027
Scheduled
Maintenance
300KM Every1000KM Every3000KM Every6000KM Every12000KM
200Miles 600Miles 2000Miles 3700Miles 7500Miles
NEW 1Month 3Months 6Months 1Year
1 Aircleanerelement
I* C*  R(paper) R(sponge)
2 Aircleaner
I    
3 Oilfilter(Screen)
C   C 
4 Engineoil
Change I Change  
5 Tire,pressure
I I   
6 Battery
I I   
7 Sparkplug
I  I R
8 Carburetor(idlespeed)
I   I 
9 Steeringbearingandhandles
I  I  
10
Checktransmissionforleak
age
I I   
11 Checkcrankcaseforleakage
I I   
12 Transmissionoil
Change   Change 
13 Drivebelt/roller
   I R
14 Fueltankswitchandlines
I  I  
15
Throttlevalveoperationand
cable
I I   
16 Engineboltsandnuts
I  I  
17
Cylinderhead,cylinder,and
piston
   I 
18
Exhaustsystem/cleaning
carbon
   I 
19 CamChain/ignitiontime
I  I  
20 Valveclearance
I I I I I
21 Shockabsorbers
I   I 
22 Front/Rearsuspension
I   I 
23 Main/Sidestands
I   I/L 
24 Crankcase(PCV)Valve
I  I  
25
Brakemechanism/brakelin
ing(pad)
I I   
26
TightenallBolts/Nuts&Fas
teners
I I   
*=Cleanorreplacetheairclea nerelementmoreoftenwhenthevehicleisoperatedondusty
#=Maintenanceshouldbeperformedmoreoftenifthevehicleisfrequentlyoperatedathigh
speedforprolongedtimeandafterthevehiclehasaccumulated50,000miles.
roadsorinaheavilypollutedenvironment.
Code:
I=Inspection,clean,andadjust
R=Replace
C=Clean(replacedifnecessary)
L=Lubricate
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