Service manual

Page 105 of 151
12-2 General Information
Warning:
Never attempt to open the radiator filler cap while the engine is running. The pressurized hot
coolant may escape and cause serious scalding injuries. Do not perform maintenance unless
the engine is completely cooled down.
Refill the radiator only with distilled water and anti-freeze solution.
Add coolant to the reservoir only.
The cooling system can be serviced while installed on the ATV.
Never spill the coolant onto painted surfaces.
Test the cooling system for any leaking after the repair.
Refer to Section 17 for inspection of the temperature sensor switch for the fan motor
and the water thermometer.
Technical Specifications
Item Specification
Pressure to open filler cap
0.9±0.15 kgf/cm2
Capacity of coolant: Engine + radiator
Reservoir upper
850c.c. 420c.c.
Thermostat
Begins to activate at 82~95
Stroke: 0.05~3mm
Thermos switch (fan)
Begins to activate at 98±3
Boiling point
Standard: 107.7
Pressurized: 125.6
Torque Value
Water pump rotor: 1.0~1.4kgf-m / 7-10 lbf-ft
Special tools
Water pump bearing driver (6901): SYM-9100100
Water pump oil seal driver (Inner): SYM-9120500-H9A
Water pump mechanical seal driver: SYM-1721700-H9A
Inner bearing puller: SYM-6204020
Operating
temperature
Anti-freeze solution
percentage
32° to -8° F 20%
-9° to -15°F 30%
-16° to -24°F 40%
-36° to -45°F 50%
Anti-Freeze specification rating of H68
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