Installation guide
Table Of Contents
- EM135B2511F Robot System Safety and Installation Read this manual first (RC90/RC+5.0) Rev.6
- PREFACE
- TABLE OF CONTENTS
- 1. Safety 1
- 2. Installation 19
- System Example 20
- 2.1 Outline from Unpacking to Operation of Robot System 21
- 2.2 Unpacking 22
- 2.3 Transportation 23
- 2.4 Manipulator Installation 25
- 2.5 Controller Installation 29
- 2.6 Connection to EMERGENCY Connector (Controller) 31
- 2.7 Power Supply 38
- 2.8 Connecting Manipulator and Controller 40
- 2.9 Power-on 41
- 2.10 Saving Default Status 43
- 3. First Step 44
- 4. Second Step 57
- 5. General Maintenance 59
- 6. Manuals 64
- 7. Directives and Norms 66
- 1. Safety
- 1.1 Conventions
- 1.2 Design and Installation Safety
- 1.3 Operation Safety
- 1.4 Maintenance Safety
- 1.5 Emergency Stop
- 1.6 Labels
- 1.7 Safety Features
- Emergency Stop Switch
- Safety Door Input
- Low Power Mode
- Dynamic Brake
- Motor Overload Detection
- Irregular Motor Torque (out-of-control manipulator) Detection
- Motor Speed Error Detection
- Positioning Overflow -Servo Error- Detection
- Speed Overflow -Servo Error- Detection
- CPU Irregularity Detection
- Memory Check-sum Error Detection
- Overheat Detection at the Motor Driver Module
- Relay Deposition Detection
- Over-Voltage Detection
- AC Power Supply Voltage Drop Detection
- Temperature Anomaly Detection
- Fan Malfunction Detection
- 1.8 Lockout / Tagout
- 2. Installation
- System Example
- 2.1 Outline from Unpacking to Operation of Robot System
- 2.2 Unpacking
- 2.3 Transportation
- 2.4 Manipulator Installation
- 2.5 Controller Installation
- 2.6 Connection to EMERGENCY Connector (Controller)
- 2.7 Power Supply
- 2.8 Connecting Manipulator and Controller
- 2.9 Power-on
- 2.10 Saving Default Status
- 3. First Step
- 4. Second Step
- 5. General Maintenance
- 6. Manuals
- 7. Directives and Norms
2. Installation
Safety and Installation (RC90 / EPSON RC+5.0) Rev.6
31
2.6 Connection to EMERGENCY Connector (Controller)
Connect a safeguard switch or Emergency Stop switch to the Controller
EMERGENCY connector for safety.
When nothing is connected to the EMERGENCY connector, Controller does not
operate normally.
WARNING
■
Before connecting the connector, make sure that the pins are not bent.
Connecting with the pins bent may damage the connector and result in
malfunction of the robot system.
EMERGENCY Connector
Safety Door Switch and Latch Release Switch
The EMERGENCY connector has input terminals for the Safety Door switch and
the Emergency Stop switch. Be sure to use these input terminals to keep the
system safe.
Connector Standard
EMERGENCY connector
(Controller side)
D-sub25 Pin (male)
Mounting style #4-40
Safety Door Switch
WARNING
■
The interlock of the Safety Door must be functioning when the robot
system is operated. Do not operate the system under the condition that
the switch cannot be turned ON/OFF (e.g. The tape is put around the
switch.). Operating the robot system when the switch is not functioning
properly is extremely hazardous and may cause serious safety problems
as the Safety Door input cannot fulfill its intended function.