Installation guide
Table Of Contents
- EM135B2511F Robot System Safety and Installation Read this manual first (RC90/RC+5.0) Rev.6
- PREFACE
- TABLE OF CONTENTS
- 1. Safety 1
- 2. Installation 19
- System Example 20
- 2.1 Outline from Unpacking to Operation of Robot System 21
- 2.2 Unpacking 22
- 2.3 Transportation 23
- 2.4 Manipulator Installation 25
- 2.5 Controller Installation 29
- 2.6 Connection to EMERGENCY Connector (Controller) 31
- 2.7 Power Supply 38
- 2.8 Connecting Manipulator and Controller 40
- 2.9 Power-on 41
- 2.10 Saving Default Status 43
- 3. First Step 44
- 4. Second Step 57
- 5. General Maintenance 59
- 6. Manuals 64
- 7. Directives and Norms 66
- 1. Safety
- 1.1 Conventions
- 1.2 Design and Installation Safety
- 1.3 Operation Safety
- 1.4 Maintenance Safety
- 1.5 Emergency Stop
- 1.6 Labels
- 1.7 Safety Features
- Emergency Stop Switch
- Safety Door Input
- Low Power Mode
- Dynamic Brake
- Motor Overload Detection
- Irregular Motor Torque (out-of-control manipulator) Detection
- Motor Speed Error Detection
- Positioning Overflow -Servo Error- Detection
- Speed Overflow -Servo Error- Detection
- CPU Irregularity Detection
- Memory Check-sum Error Detection
- Overheat Detection at the Motor Driver Module
- Relay Deposition Detection
- Over-Voltage Detection
- AC Power Supply Voltage Drop Detection
- Temperature Anomaly Detection
- Fan Malfunction Detection
- 1.8 Lockout / Tagout
- 2. Installation
- System Example
- 2.1 Outline from Unpacking to Operation of Robot System
- 2.2 Unpacking
- 2.3 Transportation
- 2.4 Manipulator Installation
- 2.5 Controller Installation
- 2.6 Connection to EMERGENCY Connector (Controller)
- 2.7 Power Supply
- 2.8 Connecting Manipulator and Controller
- 2.9 Power-on
- 2.10 Saving Default Status
- 3. First Step
- 4. Second Step
- 5. General Maintenance
- 6. Manuals
- 7. Directives and Norms
2. Installation
Safety and Installation (RC90 / EPSON RC+5.0) Rev.6
25
2.4 Manipulator Installation
Installation and transportation of robots and robotic equipment shall be performed
by qualified personnel and should conform to all national and local codes.
Installation Precautions
Safeguard installation
: To ensure safety, a safeguard must be installed for the robot system.
For details on the safeguard, refer to the Installation and Design
Precautions in the Safety chapter of the EPSON RC+ User’s Guide.
Space between safeguard and Manipulator
: Install the Manipulator at a location with sufficient space so that a tool or
a work piece on the end effector does not reach a wall or a safeguard
when the Manipulator extends its arm fully while holding a work piece.
Installing the Manipulator at a location with insufficient space is
extremely hazardous and may result in serious bodily injury and/or
severe equipment damage to the robot system as a tool or a work piece
may collide with a wall and a safeguard.
Manipulator check before installation
: Before installing and operating the Manipulator, make sure that all parts
of the Manipulator are in place and have no external defects. Missing
or defective parts may cause improper operation of the Manipulator.
Improper operation of the Manipulator is extremely hazardous and may
result in serious bodily injury and/or severe equipment damage to the
robot system.
Noise level
Noise level by movement of manipulator.
LS series: LAeq = 70 dB (A)
Operating conditions
Under rated load, 4-joints simultaneous motion, maximum speed, maximum
acceleration, and duty 50%.
Measurement point
In front of the Manipulator, 1000 mm apart from the motion range, 50 mm
above the base-installed surface.