Installation guide
Table Of Contents
- EM135B2511F Robot System Safety and Installation Read this manual first (RC90/RC+5.0) Rev.6
- PREFACE
- TABLE OF CONTENTS
- 1. Safety 1
- 2. Installation 19
- System Example 20
- 2.1 Outline from Unpacking to Operation of Robot System 21
- 2.2 Unpacking 22
- 2.3 Transportation 23
- 2.4 Manipulator Installation 25
- 2.5 Controller Installation 29
- 2.6 Connection to EMERGENCY Connector (Controller) 31
- 2.7 Power Supply 38
- 2.8 Connecting Manipulator and Controller 40
- 2.9 Power-on 41
- 2.10 Saving Default Status 43
- 3. First Step 44
- 4. Second Step 57
- 5. General Maintenance 59
- 6. Manuals 64
- 7. Directives and Norms 66
- 1. Safety
- 1.1 Conventions
- 1.2 Design and Installation Safety
- 1.3 Operation Safety
- 1.4 Maintenance Safety
- 1.5 Emergency Stop
- 1.6 Labels
- 1.7 Safety Features
- Emergency Stop Switch
- Safety Door Input
- Low Power Mode
- Dynamic Brake
- Motor Overload Detection
- Irregular Motor Torque (out-of-control manipulator) Detection
- Motor Speed Error Detection
- Positioning Overflow -Servo Error- Detection
- Speed Overflow -Servo Error- Detection
- CPU Irregularity Detection
- Memory Check-sum Error Detection
- Overheat Detection at the Motor Driver Module
- Relay Deposition Detection
- Over-Voltage Detection
- AC Power Supply Voltage Drop Detection
- Temperature Anomaly Detection
- Fan Malfunction Detection
- 1.8 Lockout / Tagout
- 2. Installation
- System Example
- 2.1 Outline from Unpacking to Operation of Robot System
- 2.2 Unpacking
- 2.3 Transportation
- 2.4 Manipulator Installation
- 2.5 Controller Installation
- 2.6 Connection to EMERGENCY Connector (Controller)
- 2.7 Power Supply
- 2.8 Connecting Manipulator and Controller
- 2.9 Power-on
- 2.10 Saving Default Status
- 3. First Step
- 4. Second Step
- 5. General Maintenance
- 6. Manuals
- 7. Directives and Norms

1. Safety
Safety and Installation (RC90 / EPSON RC+5.0) Rev.6 7
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Be sure to connect the AC power cable to a power receptacle. DO
NOT connect it directly to a factory power source. To shut off power to
the robot system, pull out the power plug from the power source.
Performing any work while connecting the AC power cable to a factory
power source is extremely hazardous and may result in electric shock
and/or malfunction of the robot system.
■
Before performing any replacement procedure, turn OFF the Controller
and related equipment, and then pull out the power plug from the power
source.
Performing any replacement procedure with the power ON is extremely
hazardous and may result in electric shock and/or malfunction of the
robot system.
WARNING
■
Be sure to connect the cables properly. Do not allow unnecessary
strain on the cables. (Do not put heavy objects on the cables. Do not
bend or pull the cables forcibly.) The unnecessary strain on the cables
may result in damage to the cables, disconnection, and/or contact
failure. Damaged cables, disconnection, or contact failure is extremely
hazardous and may result in electric shock and/or improper function of
the robot system.
CAUTION
■
Carefully use alcohol, liquid gasket, and adhesive following respective
instructions and also instructions below. Careless use of alcohol, liquid
gasket, or adhesive may cause a fire and/or safety problems.
- Never put alcohol, liquid gasket, or adhesive close to fire.
- Use alcohol, liquid gasket, or adhesive while ventilating the room.
- Wear protective gear including a mask, protective goggles, and
oil-resistant gloves.
- If alcohol, liquid gasket, or adhesive gets on your skin, wash the area
thoroughly with soap and water.
- If alcohol, liquid gasket, or adhesive gets into your eyes or mouth,
flush your eyes or wash out your mouth with clean water thoroughly,
and then see a doctor immediately.