Installation guide
Table Of Contents
- EM135B2511F Robot System Safety and Installation Read this manual first (RC90/RC+5.0) Rev.6
- PREFACE
- TABLE OF CONTENTS
- 1. Safety 1
- 2. Installation 19
- System Example 20
- 2.1 Outline from Unpacking to Operation of Robot System 21
- 2.2 Unpacking 22
- 2.3 Transportation 23
- 2.4 Manipulator Installation 25
- 2.5 Controller Installation 29
- 2.6 Connection to EMERGENCY Connector (Controller) 31
- 2.7 Power Supply 38
- 2.8 Connecting Manipulator and Controller 40
- 2.9 Power-on 41
- 2.10 Saving Default Status 43
- 3. First Step 44
- 4. Second Step 57
- 5. General Maintenance 59
- 6. Manuals 64
- 7. Directives and Norms 66
- 1. Safety
- 1.1 Conventions
- 1.2 Design and Installation Safety
- 1.3 Operation Safety
- 1.4 Maintenance Safety
- 1.5 Emergency Stop
- 1.6 Labels
- 1.7 Safety Features
- Emergency Stop Switch
- Safety Door Input
- Low Power Mode
- Dynamic Brake
- Motor Overload Detection
- Irregular Motor Torque (out-of-control manipulator) Detection
- Motor Speed Error Detection
- Positioning Overflow -Servo Error- Detection
- Speed Overflow -Servo Error- Detection
- CPU Irregularity Detection
- Memory Check-sum Error Detection
- Overheat Detection at the Motor Driver Module
- Relay Deposition Detection
- Over-Voltage Detection
- AC Power Supply Voltage Drop Detection
- Temperature Anomaly Detection
- Fan Malfunction Detection
- 1.8 Lockout / Tagout
- 2. Installation
- System Example
- 2.1 Outline from Unpacking to Operation of Robot System
- 2.2 Unpacking
- 2.3 Transportation
- 2.4 Manipulator Installation
- 2.5 Controller Installation
- 2.6 Connection to EMERGENCY Connector (Controller)
- 2.7 Power Supply
- 2.8 Connecting Manipulator and Controller
- 2.9 Power-on
- 2.10 Saving Default Status
- 3. First Step
- 4. Second Step
- 5. General Maintenance
- 6. Manuals
- 7. Directives and Norms
1. Safety
4 Safety and Installation (RC90 / EPSON RC+5.0) Rev.6
Safety-related Requirements
Specific tolerances and operating conditions for safety are contained in the
manuals for the robot, controller and other devices. Be sure to read those
manuals as well.
For the installation and operation of the robot system, be sure to comply with the
applicable local and national regulations.
Robot systems safety standards and other examples are given in this chapter.
Therefore, to ensure that safety measures are complete, please refer to the other
standards listed as well.
(Note: The following is only a partial list of the necessary safety standards.)
ENISO12100-1
ENISO12100-2
Safety of machinery - Basic concepts, general principles for design
Part 1. Basic terminology, methodology
Part 2. Technical principles and specifications
ENISO14121
Safety of machinery Principles for risk assessment
EN13849-1
Safety of machinery-Safety related parts of control systems
ENISO13850
Safety of machinery – Emergency stop – principles for design
ENISO13855
Safety of machinery - Positioning of safeguards with respect to the
approach speeds of parts of the human body.
ENISO13857
Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs.
ENISO 14120
(EN953)
General requirements for design and construction of guards
ISO10218
Robots for industrial environments -- Safety requirements
ANSI
/RIA R15.06
American National Standard; Industrial Robots and Robot Systems -
Safety Requirements
IEC204-1
(EN60204-1)
Safety of machinery - Electrical equipment of machines
Part 1. Specification for general requirements
EN55011
Limits and methods of measurement of radio disturbance characteristic of
industrial scientific and medical (ISM) radio frequency equipment.
EN61000-6-2
Electromagnetic compatibility (EMC)
Part 6-2: Generic standards - Immunity for industrial environments