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EPSONStylusPro10000/10000CF

Large Format Printer

SEIJ00020

SERVICE MANUAL

SERVICE MANUALSERVICE MANUAL

SERVICE MANUAL

Summary of content (323 pages)

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SERVICE MANUAL Large Format Printer EPSON Stylus Pro 10000/10000CF ® SEIJ00020
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Notice: n All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. n The contents of this manual are subject to change without notice. n All effort have been made to ensure the accuracy of the contents of this manual.
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PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. WARNING Signals a precaution which, if ignored, could result in damage to equipment.
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Safety Information To prevent accidents during a maintenance procedure, strictly observe the Warnings and Cautions. Do not do anything that is dangerous or not within the scope of this document. Do not do anything that is dangerous even if not specifically described in this manual. In addition to the descriptions below and those given in this manual, there are many situations and circumstances that are dangerous. Be aware of these when you are working with the printer.
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About This Manual This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON EPSON Acu Laser C2000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. Contents This manual consists of six chapters and Appendix. CHAPTER 1. PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 6.
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Symbols Used in This Manual Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read WARNING, CAUTION or NOTE messages. W A R N IN G Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
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Revision Status
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Revision Issued Date Rev.
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Rev.B May 1,2001 Chapter 1 • 1.1:Throughput of semiglossy photo paper revised. • 1.1:”PS server” deleted. Tables of exclusive paper deleted. • 1.1.1: Ink cartridge code corrected. Specification paper description revised. • 1.2: Nozzle number for color revised. Paper feed speed added. • Table 1-6: “Scrim Vinyl” deleted. • 1.2.5: Discription of paper set lever revised. • 1.2.7: The power consumption revised. • 1.2.8: The safety approvals revised. • 1.2.9: The reliability revised. • 1.2.
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1.1 Features ............................................................................................................. 14 1.1.1 Consumable Products & Options ............................................................... 15 1.2 Specifications ..................................................................................................... 16 1.2.1 Print Specifications .................................................................................... 16 1.2.2 Character Specifications .............
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4.1 Summary ......................................................................................................... 114 4.1.1 Warnings .................................................................................................. 114 4.1.2 Tools ........................................................................................................ 118 4.1.3 Screw List ................................................................................................ 118 4.2 Disassembly Flow ............
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5.3.3.2 Version display ................................................................................ 216 5.3.3.3 Panel ................................................................................................ 217 5.3.3.4 Sensor .............................................................................................. 217 5.3.3.5 Encoder ............................................................................................ 218 5.3.3.6 Fan .................................................
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CHAPTER PRODUCT DESCRIPTION
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EPSON Stylus Pro 10000/10000CF Revision B o The latest RIP technology 1.1 Features n CPSI Pro software RIP The EPSON Stylus Pro 10000/10000CF is the ultra high picture quality B0+ size supported large size full collar ink jet printer that applied Epson original photograph mach jet technology. The EPSON Stylus Pro 10000/10000CF provides the following major features and more. o Large Format Max.
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EPSON Stylus Pro 10000/10000CF Revision B 1.1.1 Consumable Products & Options Table 1-2. Consumable products & Options (continued) Name Table 1-2.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2 Specifications 1.2.2 Character Specifications o Character code: English several character expansion graphics(PC437) Multilingual(PC850) 1.2.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2.4.2 Sheet NOTE: No wrinkle, no fuzz, no tear, no fold with paper If 3" core is used, exclusive option (roll paper spindle 3") is necessary o Specifications It is assured feeding only with following specifications. The printer accepts following plain paper and special paper. It is not assured feeding and print quality with any other paper except them.
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EPSON Stylus Pro 10000/10000CF Revision B o Plain paper It is assured feeding only with following specifications. n Paper Size : Following list Table 1-5.
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EPSON Stylus Pro 10000/10000CF Revision B o Special paper Table 1-6.
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EPSON Stylus Pro 10000/10000CF Revision B Table 1-6.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2.4.3 Printable area PW The list and figure shown below. Table 1-7. LM Heading Roll Paper Cut Sheets PW (width) 210 ~1118mm 210 ~ 1118mm PL (length) Max. 202mm 279~1580mm LM (left margin) 3mm/15mm*1 3mm RM(Right lmargin) 3mm/15mm*1 3mm TM (top margin) 3mm/15mm*1 3mm BM (bottom) 3mm/15mm*1 14mm RM TM -The printer detects paper width when paper is set. (If Set paper width detection is OFF, it doesn’t detect paper width.
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EPSON Stylus Pro 10000/10000CF 1.2.5 Paper set lever n When the paper set lever is pulled to the front, paper is released. n When the paper set lever is pushed down to the back, paper is fixed, and it becomes print ready. n Revision B 1.2.6 Ink Cartridge o Pigment / Dye ink cartridge Type : Exclusive ink cartridge Dimension : 168mm (W) x 344mm (D) x 30.3mm (H) The paper set lever cannot be released during printing operation. *33.
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EPSON Stylus Pro 10000/10000CF Revision B Figure 1-2.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2.7 Electrical specification 1.2.8 Safety approvals Rated voltage : AC 100 ~ 240V o 120Vversion Input voltage range : AC 90 ~ 264V n Safety standard : UL1950 Rated frequency range : 50 ~ 60Hz : CSA22.2 No.950 Input frequency range : 49 ~ 61Hz Rated current : 1.4A/100 ~ 120V, 0.7A/220 ~ 240V : FDA n EMI : FCC part15 subpart B class A Power consumption : less than 130W for operation status : CSA C108.
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EPSON Stylus Pro 10000/10000CF 1.2.9 Reliability Total print volume : 20,000 pages (B0, 720x360 FOL,Bi-D) Print head life : 28 billion shot / nozzle Revision B 1.2.10 Environmental Conditions 1.2.10.1 Temperature/Humidity See the following table. Cutter life : Approx. 2,000 sheets (B0+) Table 1-9. Environmental Conditions Approx.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2.10.2 Vibration & Shock 1.2.11 Controller See the following table. CPU: Hitachi SH7709A, 120MHz Code ROM: 2MB Font ROM: None RAM: 128MB (fixed) Interfaces: IEEE1284 interface USB1.1 Type B interface (2 expansion ports) Operating System: Hitachi HI7700 (µITRON 3.0 compatible) Table 1-10. Vibration and Shock Condition Vibration Resistance Shock Resistance Operating 0.15G 10~55Hz 1G maximum 1ms Storage 0.
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EPSON Stylus Pro 10000/10000CF Revision B 1.2.12 Cutting Specification Table 1-11. Cut condition and Cut method Cut condition Cut method Manual cut after forward feed Paper is fed for L1 length and cut in 4 steps. Manual cut when top edge of paper is existing close to the rear side, behind the cut position. If L1-(L-)=3 never occurs. Manual cut by operating automatic cut ON, after printing with automatic cut OFF.
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EPSON Stylus Pro 10000/10000CF 1.2.13 Physical Specification Revision B o Weight : 132Kg(including the stand) o Dimensions of Unit (mm) : 1865(W) x 1225(H) x 710(D) Figure 1-4.
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EPSON Stylus Pro 10000/10000CF Revision B 1.3 Interfaces 1.3.1 Parallel Interface The EPSON Stylus Pro 10000/10000CF is equipped with parallel and USB interfaces as well as an expansion slot for an optional Type-B interface. This section provides information on each of these interfaces. COMPATIBILITY MODE Table 1-12.
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EPSON Stylus Pro 10000/10000CF Revision B Connector pin assignment and signals are shown below. Table 1-13. Connector Pin Assignments and signals (Compatibility Mode) Pin No. Signal Name Return GND Pin In/Out* Functional Description 1 -STROBE 19 In 2 DATA0 20 In 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 -ACKNLG 28 Out This signal is a negative pulse indicating that the printer can again accept data.
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EPSON Stylus Pro 10000/10000CF Revision B o Data Transmission Timing DATA NIBBLE MODE data byte n Table 1-15.
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EPSON Stylus Pro 10000/10000CF Revision B Table 1-16. Connector Pin Assignments - Nibble Mode Pin No. Signal Name Return GND Pin In/Out* Functional Description 1 HostClk 19 In 2 DATA0 20 In 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 PtrClk 28 Out Printer clock signal. 11 PtrBusy / DataBit-3,7 29 Out Printer busy signal and reverse channel transfer data bit 3 or 7.
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EPSON Stylus Pro 10000/10000CF Revision B ECP MODE Table 1-17. Transmission Specifications Description Transmission mode IEEE-1284 ECP mode Synchronization Refer to IEEE-1284 specification Handshaking Refer to IEEE-1284 specification Signal level IEEE-1284 level 1 device Adaptable connector See forward channel Data trans.
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EPSON Stylus Pro 10000/10000CF Revision B Table 1-18. Connector Pin Assignments - ECP Mode Pin No. Signal Name Return GND Pin In/Out* Functional Description 1 HostClk 19 In 2 DATA0 20 In 3 DATA1 21 In 4 DATA2 22 In 5 DATA3 23 In 6 DATA4 24 In 7 DATA5 25 In 8 DATA6 26 In 9 DATA7 27 In 10 PeriphClk 28 Out Data is transferred from a printer to a host. 11 PeriphAck 29 Out A printer uses this signal for a flow control of forward direction.
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EPSON Stylus Pro 10000/10000CF * In/Out refers to the direction of signal flow from the printer’s point of view. Revision B 1.3.2 USB Standard :“Universal Serial Bus Specifications Revision 1.1” “Universal Serial Bus Device Class Definition for Printing Devices Version 1.1” Bit rate :12Mbps (Full speed device) Data encoding :NRZI Adaptable connector :USB series B Suggested cable length :2 meters Table 1-19. USB connector pin assignments and signals Pin no.
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EPSON Stylus Pro 10000/10000CF Revision B 1.3.3 TYPE-B Optional Interface 1.3.4 Complement Item Type-B interface (level 2, 1200mA type) is supported. PREVENTION HOSTS FROM DATA TRANSFER TIME-OUT Reply message (Case of using Type-B I/F card except above): n Card in Type-B slot 1: Main type: Product name: Emulation type: Entity type: MT48p,PW127cl10cpi,PRG(T0xxxx.yyyy.
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EPSON Stylus Pro 10000/10000CF Revision B INITIALIZATION There are three kinds of initialization method. 1. Power-on initialization This printer is initialized when turning the printer power on. When printer is initialized, following action is performed. (a) Initializes printer mechanism. (b) Clears input data buffer. (c) Clears print buffer. (d) Sets default values. 2. Software initialization The ESC @ command also initializes the printer. When printer is initialized, following action is performed.
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EPSON Stylus Pro 10000/10000CF Revision B 1.4 Operating Panel Table 1-20. Buttons and Functions This section describes the operating panel, the buttons, the lights, and the way you make settings. Button (Second function) Function (Normal) SelecType Function Power-On Function Power Power on/off N/A N/A N/A Maintenance Mode Pause (Reset) SelecType Cut/Eject (Enter) Each button on the operating panel and their functions are described below.
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EPSON Stylus Pro 10000/10000CF Revision B LEDS Table 1-21. LED Indicator Lights LED Operate Status • On • Blink • On Paper Out • Blink Pause Ink Out Y Ink Out LM Ink Out LC Ink Out M Ink Out C Ink Out K Roll Auto Cut Roll, Cutter Off Sheet • • • • • • On Blink On Blink On Blink • • • • • • • • • • • • • • On Blink On Blink On Blink On Blink On Blink On Blink On Blink Product Description Condition • Printer power ON. • Printer processing data, or in power OFF sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 1.4.1 Indicator Status in Normal Mode Table 1-24. Pause Indicator Table 1-22. Operate Indicator Printer Status Indicator With power on and in any status other than those listed below. On While processing data and during power off sequence Blink Fatal error Blink Reset, timer IC reset/NVRAM clear On Table 1-23.
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EPSON Stylus Pro 10000/10000CF Revision B 1.5 Operating Panel Messages Table 1-27. Operating Panel Messages (continued) Display Message Printer status and error messages appear on the operating Panel display. The table below lists the messages. Table 1-27. Operating Panel Messages Display Message Meaning SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B 1.6 SelecType Settings Table 1-27. Operating Panel Messages (continued) Display Message Meaning INK LOW When total dots fired = 90%, cartridge enters near-end condition. Remaining ink = A1 at 100% duty MAINTENANCE REQ. nnnn Printer requires maintenance - see “Maintenance Request” on page 49 PRINTING * Processing print data.
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EPSON Stylus Pro 10000/10000CF Revision B o Exiting SelecType mode Select one of the following methods to exit SelecType mode: n Press the Pause button while in SelecType mode; the printer is ready to print. n Perform the printer initialization. n Print a status sheet. n Print a nozzle check pattern. n Replace the cutter. n Press the SelecType button several times at the top level of SelecType menus. n Press the SelecType button one time at the second level of SelecType menus.
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EPSON Stylus Pro 10000/10000CF Revision B 1.6.1 Printer Setting Menu 12mm of paper clearance is added to the top and bottom edges to make paper feeding more stable and to prevent the paper from rubbing the printheads. The underlined item equals the default. Table 1-29. Printer Setting Menu Display Message Options PLATEN GAP Auto, Wide, Narrow Adjusts the platen gap. (Normally, leave set to Auto.
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EPSON Stylus Pro 10000/10000CF Revision B 1.6.2.2 Status sheet 1.6.2 Test Print Menu :Built in font ple Table 1-30. Test Print Menu Display Message Item Notes NOZZLE CHECK Print Check the printout, any missing lines mean the nozzle(s) are clogged. STATUS SHEET Print Prints the current printer settings. 1.6.2.1 Nozzle check Figure 1-8. Nozzle check pattern o Order of colors from left - black, cyan, magenta, yellow, light magenta, light cyan.
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EPSON Stylus Pro 10000/10000CF Print status sheet with following specification. o Paper Size :A4 o Font :Built-in font Revision B 1.6.3 Printer Status Menu All consumable items and maintenance parts either run out of their contents or wear out. To determine how much contents (ink) or useful life remains, compare the message and value shown on the operating Panel display to the corresponding value below and the messages in the table below.
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EPSON Stylus Pro 10000/10000CF Revision B 1.6.4 User Paper Setup Menu Items Table 1-31. Printer Status Menu Items LCD panel display Values Ink remaining (LC) INK LEFT-LC 0%,nn%,E*F,E****F,E***F,E**** F,E*****F Ink remaining (LM) INK LEFT-LM 0%,nn%,E*F,E****F,E***F,E**** F,E*****F INK LEFT-Y 0%,nn%,E*F,E****F,E***F,E**** F,E*****F Ink remaining (Y) Table 1-32. Paper Setup Menu Items LCD panel display Paper select PAPER NUMBER Print paper thickness detection pattern THICK. PAT.
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EPSON Stylus Pro 10000/10000CF 5. Revision B Press Item and confirm that “THICK. PAT. = Print” appears on the display. Then press Enter to print the paper thickness pattern. 1.6.5 Cutter Replacement Menu Print the Status Sheet from the Test Print menu in SelecType mode and see page 45 for information on determining when the cutter needs to be replaced. The following table includes the steps/messages that must be followed to replace the cutter. Table 1-33.
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EPSON Stylus Pro 10000/10000CF Revision B 1.6.6 Gap Adjustment Selecting this mode allows the user to adjust the following. Table 1-34. Items Paper thickness (in 0.1mm units) Bi-d adjustment 1 (240cps, VSD1, Small) Bi-d adjustment 2 (300cps, VSD2, Large) 1. Set the paper in place. 2. Select the gap adjustment menu from the panel. 3. Set to ’STD’ when using EPSON paper (0.2mm or 1.2mm thick). For other paper, set thickness in units of 0.1mm. 4.
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EPSON Stylus Pro 10000/10000CF Revision B 1.7 Maintenance Mode Table 1-35. Gap Ajustment Menu Display Messages Item Notes PAPER THICK STD 0.0~1.6mm Select the thickness, to 0.1mm, of the paper you are using to check the platen gap. Normally, leave set to Standard. ADJUST. PATT. All #1~12 Selects which patterns to print. (All patterns or selected patterns only.
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EPSON Stylus Pro 10000/10000CF Revision B o Termination 1. The printer is ready for printing following reset after selecting the panel display language. 2. Switch power OFF > ON.
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EPSON Stylus Pro 10000/10000CF Revision B . Table 1-36. Maintenance Mode Setup Items Table 1-36. Maintenance Mode Setup Items Item Panel display Item Panel display Print hexadecimal dump HEX DUMP PRINT *1 XX5=: Panel display language select LANGUAGE ENGLISH, FRENCH, ITALIAN, GERMAN, SPANISH, PORTUGUE Paper feed adjustment mode table5 (Dye/Pigment, PH=less than 0.
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EPSON Stylus Pro 10000/10000CF Revision B 1.7.2 Hexadecimal Dump 1.7.3 Panel Display Language Select The hex dump function allows data sent to the printer to be printed and displayed in hexadecimal format. Selecting this mode allows the user to select English, French, Italian, German, Spanish, Portuguese for display on the LCD. One line contains 16 data items in hexadecimal format, with the equivalent characters printed at the right of each line. 1.7.
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EPSON Stylus Pro 10000/10000CF Revision B Ink capacity : Ink capacity information saved in CSIC of each ink cartridge is displayed. 1.8 Maintenance Mode 2 Ink remaining : Ink remaining of each ink cartridge is displayed. Product date : Product date information saved in CSIC of each ink cartridge is displayed with C A U T IO N / form. Expire date : Ink expire date information saved in CSIC of each ink cartridge is displayed.
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EPSON Stylus Pro 10000/10000CF Revision B Table 1-39. Maintenance Mode 2 - (NVRAM) counter menu Table 1-38.
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EPSON Stylus Pro 10000/10000CF Revision B o Initialize total prints Table 1-41. Maintenance mode 2 setup items Item Panel display Setup value Ink cartridge type NPD 0,1,2 Selectable M/W (720x720FOL) MW1 SELECT 1, 2, 3, 4, 5, 6, 7 Selectable M/W (1440x720FOL) MW2 SELECT 1, 2 M/W7 balance adjustment MW7 BALANCE -30 ~ 0 ~ +30 Selecting this mode allows the user to initialize the total printed page counter.
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EPSON Stylus Pro 10000/10000CF Revision B o Auto cleaning Select Auto cleaning OFF/ON. The default is ON. o Maintenance information menu Read information for printer maintenance.
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EPSON Stylus Pro 10000/10000CF Revision B 1.9 Jumper Settings The factory default settings for jumper and DIP switch on the Main Board (C362MAIN) are as follows.
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EPSON Stylus Pro 10000/10000CF Product Description Revision B Jumper Settings 59
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CHAPTER OPERATING PRINCIPLES
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EPSON Stylus Pro 10000/10000CF Revision B 2.1 Description This section explains the print mechanism and operating principles for the EPSON Stylus Pro 10000/10000CF. The hardware block is shown in Figure 2-1. LCD Front Cover ) Home Lever Lcok %+ Front cover Paper Lock Lever Shutter Home ) ! , Paper thivkness SLIDE HOME -Thermister ) .
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EPSON Stylus Pro 10000/10000CF Revision B The description of the hardware that showed in Figure 2-1 is shown in Table 2-1. Table 2-1. Mechanism system Circuit system Name Function outline,etc. C362MAIN board • 32 bit CPU, control program (Firmware inside the FLASH ROM) and memory (DRAM) etc. are being contained. • It has the function that converts the data receive control and receiving data from USB or 8 bit parallel I/F to the printing data.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2 Printer Mechanism Components The printer mechanism of EPSON Stylus Pro 10000/10000CF consists of the following mechanism parts. Table 2-2. Printer mechanism Name Mounting location Drive voltage Carriage central Explanation The piezoelectric device (the head nozzle) Installation of Three heads of 2 lines of 180 dot nozzles +3.3V Thermistor Three pieces of head temperature detection +3.
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EPSON Stylus Pro 10000/10000CF Name Mounting location Revision B Drive voltage Type Explanation Function / control / others Reference clause PF motor Left guide frame +42V +5V DC motor PF roller is revolved via the belt slowingdown gear At the time of stopping, holds it with +5V The revolution of the motor is controlled (with superheating inhibition) the C362DRV board on the basis of the encoder signal. 2.2.
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EPSON Stylus Pro 10000/10000CF Name Pressure sensor Mounting location Ink pump Assy Revision B Drive voltage +5V Type Reference clause Explanation Function / control / others Photo interrupter It detects whether the pressure by the pump motor is in a prescription value. The C362DRV board makes the pump motor the ON when the pressure becomes below a prescription value. 2.2.
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EPSON Stylus Pro 10000/10000CF Name Mounting location Revision B Drive voltage Mist adsorption fan Flushing unit Front cover detection switch L/R Left/right guide frame +28V Cooling fan Main frame back inside Operating Principles +24V +5V Type Explanation Function / control / others Reference clause Brush-less fan Ink that delivered it with the dot missing detector is absorbed.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.1 Carriage device section The block diagram of carriage structure is shown below. The unique mechanism is composed on the carriage, to carry out movement/printing to, the printing area (= the carriage migration area) of width with stable/high precision 44 inches the B0 form in this machine.
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EPSON Stylus Pro 10000/10000CF Revision B The explanation of the sensor that is used in carriage migration department is as follows. CARRIAGE MOVEMENT SECTION o CR_HP sensor It is the structure that loaded the carriage on the CR guide rail of the aluminum extrusion corner pipe through the four bearings. Because the rail made of the steel is attached to the contact/travelling face of the bearing, the friction and vibration of the movement direction are reduced and durability have improved.
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EPSON Stylus Pro 10000/10000CF Revision B o P_Edge sensor It is being attached on the left side of the carriage and detect the lag (the size of the skew) of the width and the head of the form with reflection style the photo interrupter.
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EPSON Stylus Pro 10000/10000CF Revision B PLATEN GAP ADJUSTMENT SECTION CR guide rail the carriage (=head) mounting location always needs to keep regular distance to the space for printing precision maintenance. In this printer, as the gap between the form printing face and also head nozzle face become regular according to paper thickness, the print head nozzle face is variable structure.
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EPSON Stylus Pro 10000/10000CF Revision B o P_EDGE (paper width detection) the sensor o Cutter solenoid / cutter This sensor is installed to the carriage left back. Detecting the top edge location (the degree of the skew) of paper right and left edge location and sense paper width and also skew determination. Being using the reflection style photograph sensor, determining the paper edge (the paper presence) with 8 bit A/D conversion value of sensor output. Determination of the paper presence as follows.
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EPSON Stylus Pro 10000/10000CF Revision B Figure 2-7. Cutter solenoid (on) Figure 2-8.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.2 Paper feed section Using the DC servo-motor for the PF motor to feedback control on the basis of the output pulse of the PF encoder. High printing precision is being maintained by this control. A unique paper feed is being composed, to carry out the high precision paper feed of the roll paper and cut sheet by friction feed in this machine. The drive to the PF roller is notified through the PF timing belt, slowing-down pulley from the PF motor.
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EPSON Stylus Pro 10000/10000CF Revision B etc.) and form kind. Doing the shutter control with the stepping control of the Shutter motor, after the home position (full open) is detected with the shutter home sensor. The suction ability is controlled by shutter and shutter motor duty. o Shutter position The shutter position is switched by the paper loading position as following; Sub platen Table 2-3.
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EPSON Stylus Pro 10000/10000CF Revision B The explanation of the sensor that is used in paper feed department is as follows. o P_FRONT sensor Using the reflective optical sensor, it is attached to the paper guide L1 back. This sensor detects the top of paper.. o P_THICK sensor Using the photo-interrupter, it is attached to the H top cover right side. The sensor lever has a pressure/subordinate roller assembly. When paper loading, the lever position is changed according to the paper thickness.
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EPSON Stylus Pro 10000/10000CF Revision B o Paper set lever detector Using the transparency style photograph sensor, it is attached to the lower part of the paper control set lever. The sensor detection lever is to paper control lever actuation the structure that interlocks. When the paper control lever is located in the front it is set condition (“Paper set” position). Also, the CR motor and PF motor become stop, when the paper set lever sensor is "Release" condition.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.3 Cleaning device section The structure of the cleaning unit is shown in the next figure. Cleaning unit Cleaning device department is built to a certain cleaning unit on the right the main frame. The waste ink from the cleaning device department is sent to the waste ink tank of the lower right through this three thin tubes and one pipe. (Refer to following figure.
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EPSON Stylus Pro 10000/10000CF Revision B o Cap assembly (drive with the cap motor) Doing print head nozzle capping at the time of unactuation and ink fill/cleaning actuation.
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EPSON Stylus Pro 10000/10000CF Revision B o Dot missing detector 2.2.4 Dot missing detector / Flushing box Dot missing detector is on the left side of a cleaning unit and detect the abnormality of ink discharge from the print head nozzle (dot lacking etc.) with the laser light. The flushing box is the device that collects the ink that was discharged for dot lacking detection, and absorb ink with the fan. The waste ink is sent to the waste ink tank through 1 pipe.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.5 Ink pump Assy It is in the right edge of a main frame and be attached to I/S frame. There is the device that deliver compressed air to the ink cartridge and locks the carriage.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.6 Ink supply device section The flow of the ink is as follows. It is the structure that attaches each ink cartridge of K, C, M, Lc, Lm, Y (from left side) total 6 color to ink holder (I/H) on the right side of the printer in this machine. the protrusion and marking for the wrong insertion prevention are established.
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EPSON Stylus Pro 10000/10000CF Revision B 2.2.7 Others CIRCUIT BOARD PLACEMENT COVER SENSOR There are the panel unit on surface right of this printer, and Power supply circuit board and C362MAIN board, HJFK board, C362DRV board, circuit board in back compartment of this printer. The cover sensor switch is attached in cover open and close department, to detect the open and close condition of the front cover and I/C holder cover where it is attached on the front side of this machine.
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EPSON Stylus Pro 10000/10000CF Revision B 2.3 C362MAIN board Table 2-6. C362MAIN board main integrated circuit explanation Name The C362 MAIN board does the interface control with the host computer. The HJFK board is installed to connector CN2 standard. In the case that ESC/P3 unidirectional control code is received data is transferred to the HJFK board. It outputs to connector CN1 (I/F to the C362DRV board) after converts to ESC/P luster data with the HJFK board.
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EPSON Stylus Pro 10000/10000CF Revision B 2.4 C362DRV board description The block diagram of this control circuit is shown below. Explaining about the actuation description of the C362DRV board that does the printer mechanism control/drive of this machine. NOTE: As for each circuit detail, refer to "the C362DRV board circuit figure" of end of book. Figure 2-17.
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EPSON Stylus Pro 10000/10000CF Revision B 2.5 Power supply circuit board description 100V AC from the plug socket is supplied to the inlet and power supply board of this printer through the power cable of this printer belonging. There are 3 control signals among the C362MAIN board and power supply board. The details are shown in the following table. Table 2-8. Action explanation Signal name The power switch is composing the sub power switch systems.
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CHAPTER TROUBLESHOOTING
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EPSON Stylus Pro 10000/10000CF Revision B 3.1 Outline C A U T IO N See this chapter for detailed troubleshooting instructions if the printer is not working properly. n The printer tools mentioned in the following pages have been n n 3.1.1 First... tested and are proven to preserve the quality of the printer. The use of other, non-standard tools is not supported. Only use the type of oils and lubricants described in this manual Always perform adjust procedures as described in this manual 3.1.
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EPSON Stylus Pro 10000/10000CF Revision B 3.2 Troubleshooting Using the Messages This machine does the self diagnosis on the basis of the detection condition in each sensor and detect abnormal condition with the result and do the display of error condition by the error message and indicator. If you find out any error massage on LCD, please refer to the Panel display (Refer to Table 3-1, “Panel display,” on page 89.) and Indicator display (Refer to Table 3-3, “Indicator Display,” on page 92.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-1. Panel display Table 3-1.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-1. Panel display LCD message NOZZLE CHECK ERROR CLOSE INK CART.COVER WRONG CARTRIDGE INVALID CARTRIDGE COMMAND ERROR Status Nozzle check error Ink cover open Wrong ink cartridge (Dye / Pigment) Illegal ink cartridge Wrong printer driver Table 3-1.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-2.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-3. Indicator Display Table 3-3. Indicator Display Indicator Status Printer power on Operate Printer processing data, or in power OFF sequence. Indicator Condition On Roll, Cutter off is selected. Roll, Cutter off Blink On Paper jam error, paper cutting error, paper not straight, paper check error, or problem with paper output (sheet) Blink Difference with roll paper and sheet, roll paper is not set.
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EPSON Stylus Pro 10000/10000CF Revision B 3.2.1 Warnings Warning messages appear on the LCD display to warn users that a problem may occur. The printer can still print and there is no effect on print quality; however the messages do not go away until the possible problem is taken care of or the printer enters the corresponding error condition.
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EPSON Stylus Pro 10000/10000CF Revision B 3.2.2 Errors Table 3-8. No Ink Cartridge Item Error messages appear on the LCD to notify the user that the printer cannot print properly under the current conditions. When an error message appears, printing stops and data transfer from the host PC stops. (The parallel interface signal = /ERROR -> “LOW” and BUSY -> “HIGH” and data cannot be entered.) Description LCD message NO INK CARTRIDGE LED indicator status Corresponded ink color LED goes On.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-13. Paper jam Table 3-10. Different paper source is selected on panel Item Description Item Description LCD message LOAD xxxx PAPER LCD message PAPER JAM LED indicator status • "PAPER OUT" LED goes on. • The LED blinks corresponding to paper path set with PP command of remote command as following table; LED indicator status "PAPER OUT" LED blinks. Explanation Explanation Roll paper and cut sheet size settings differ.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-17. Paper check error / Paper eject error (sheet) Table 3-15. Paper cutting error Item Description Item LCD message PAPER NOT CUT LED indicator status "PAPER OUT" LED blinks. Explanation The page was not cut entirely or the page was cut unevenly and part of it still covers the P-FRONT sensor. Recovery Open the front cover and remove any cut paper that has not fallen. If necessary, cut the paper above the P-FRONT sensor with scissors.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-22. Type-B interface error Table 3-19. Replace ink cartridge Item Description Item LCD message INK COMPART. OPEN LED indicator status N/A Explanation Ink holder is open. Recovery Close the holder cover. • If it occurs in "PRINTING" or "READY" status, it return to "READY" status. • If it occurs in "PAUSE" status, it returns to "PAUSE" status.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-26. Wrong ink cartridge Table 3-24. Nozzle check error Item Description Item Description LCD message NOZZLE CHECK ERROR LCD message WRONG CARTRIDGE LED indicator status N/A LED indicator status Corresponded color LED goes on. Explanation This error occurs when ink type mismatch between ink cartridge and printer. Explanation The error occurs in the following case; • Auto nozzle check setting is ON in the maintenance mode.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-30. Fatal Error Code List (continued) FATAL ERRORS Code Fatal error messages appear on the LCD panel to warn users that an unrecoverable error has occurred. However, in some cases the printer may recover if turned off and back on. Table 3-29.
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EPSON Stylus Pro 10000/10000CF Revision B Table 3-30. Fatal Error Code List (continued) Code Description Table 3-30.
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EPSON Stylus Pro 10000/10000CF Revision B 3.3 Service engineer require message MAINTENANCE CALL 0102 This section explains the contents and treatment method in terms of the message about the one that the service engineer correspondence is necessary, in maintenance call and fatal error that raised to the preceding. o Problem There are dot missing on the print head. The next cause is conceivable. n The defectiveness of the print head. n Failure of the dot missing detector. 3.3.
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EPSON Stylus Pro 10000/10000CF Revision B 3.3.2 Fatal error SERVICE REQ. 00000102 : Nozzle check error compulsory continuity SERVICE REQ. 00000100:Waste ink tank full o Problem It is ’00,000,100’ and time in the detailed that displayed it to the LCD panel and be not fatal error. o Problem The waste ink pads are completely full, causing a fatal error. The printer stops printing. o Solution Not necessary ("Waste ink Initialization" of maintenance mode 2 is run.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00010001: PF MOTOR OUT OF STEP SERVICE REQ. 00010002: PF MOTOR OVER CURRENT o Problem o Problem PF motor out of step - the length of the PF motor internal encoder’s pulse is too long or too short compared to the regular pulse. o Solution PF motor overcurrent - Feedback from the PF motor (IC35) driver’s 10-pin output (sensor signal) indicates that the PF motor’s current is irregular.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00010004: CR ENCODER CHECKING ERROR SERVICE REQ. 00010005: CR MOTOR STEP-OUT o Problem o Problem CR motor encoder check error The CR motor makes small revolutions clockwise and counter-clockwise. When it turns, the printer checks the encoder output signals to make sure the motor is turning at the correct speed/distance. If the encoder doesn’t send the correct signal or output data, an error occurs. The rotational speed of the CR motor abnormal.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00010007: CR MOTOR IN POSITION TIME OUT o Problem When be it locateds stable at the time of halt processing with the CR motor control, (the in position time) the position control inside period did not improve. o Solution SERVICE REQ. 0001000B: PF ORIGIN (HOME POSITION) SENSOR MULFANCTION Not supported. SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 0001000D: COVER SENSOR MULFANCTION SERVICE REQ. 0001000E: COVER SENSOR MULFANCTION n PF timing belt replacement n PF motor replacement n C362DRV board replacement o Solution The sensor attachment location of the 2 pieces of right and left are confirmed. In the case that the error is not canceled in spite of proper location the cover opening detection sensor is checked. SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00010014: PRESSURE DEFECTIVE ERROR o Problem. n It is defective the pressure detection error or pressure sensor by providing system motor step-out. o Solution n Head cable joint n Head Assy exchange SERVICE REQ. 0001001C: FS ORIGIN (SUCTION FAN SHUTTER HOME POSITION) ERROR n Pressure sensor is in trouble.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00010020: CSIC READ/WRITE ERROR SERVICE REQ. 0010024:MODULE COMMUNICATION TIME-OUT ERROR o Problem o Problem The information of CSIC (the ink cartridge) is not correct. TBD o Solution o Solution n Ink cartridge is installed/ exchange TBD SERVICE REQ. 00010021: STARTER CARTRIDGE ERROR SERVICE REQ. 0010025:CSIC EEPROM ACCESS ERROR o Problem o Problem TBD TBD o Solution o Solution TBD TBD SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 00020004: ASIC ILLEGAL VERSION ERROR o Problem The ASIC version on the C362DRV board is not correct. o Solution n Reinstall firmware. SERVICE REQ. 0002000C: REVIEW ERROR o Solution o Problem n C362DRV board replacement The Dip-SW binding on the C362DRV board is not in accord with a program version. SERVICE REQ. 00020005: FIRMWARE ASIC MISMATCHING SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B SERVICE REQ. 0003001B:GAP ADJUSTMENT RANGE ERROR SERVICE REQ. D0XXXXXX: THE PROGRAM ERROR o Problem o Problem It is the adjustment value that is not able to adjust it to a hard target. The error (the program error) that is not anticipating it o Solution o Solution n Gap (Bi-D, Uni-D) adjustment is done over again. n Program retouch SERVICE REQ. 0003001C:TIME-OUT IN CASE OF NO PRINT FINISH WITH ASIC o Problem TBD o Solution TBD SERVICE REQ.
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EPSON Stylus Pro 10000/10000CF Revision B n Dirt of the n head vacuum cleaner 3.4 Troubleshooting Based On Printout n Failure of the n print head that abnormal (the in stream etc. by looseness, or Oring transformation/damage of a fixed nut are conceivable) the joint department between the n ink cartridge-ink holder-tube-damper-print head This section describes conceivable print quality problems that may occur with this printer and the troubleshooting points for those errors.
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EPSON Stylus Pro 10000/10000CF 5. Revision B n Paper guide L surface If after following the above steps the printout quality has not improved, verify the following. 2. Because the following factor is conceivable, as the cause that ink adhered to the above part it confirms. n Head angle adjustment n Head height adjustment C H E C K P O IN T n Form obliqueness line in the printing (1 page improving point in) When using the “Adj.
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CHAPTER DISASSEMBLY & ASSEMBLY
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EPSON Stylus Pro 10000/10000CF Revision A 4.1 Summary 4.1.1 Warnings This section describes the Disassembly and assembly methods for the EPSON Stylus Pro 10000/10000CF. However, full assembly instructions are not given apart from following the Disassembly instructions in reverse order, and where special instructions are necessary, reassembly points are provided. Before proceeding with any Disassembly or assembly work, make absolutely sure of the following.
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EPSON Stylus Pro 10000/10000CF W A R N IN G n If ink gets on your hands, wash them thoroughly with soap and n n n W A R N IN G Revision A water. If ink gets in your eyes, rinse them immediately with water. If it is necessary to remove external printer parts while the printer is turned on, be very careful around movable or spinning parts such as the carriage and fans. Keep in mind that the carriage drive belt and cutter blade can be dangerous.
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EPSON Stylus Pro 10000/10000CF W A R N IN G Revision A C A U T IO N n Before servicing or performing maintenance on the printer, n n n n n n n Disassembly & assembly Summary make sure you have enough space. If you need to move the printer, be sure the space you move to is safe. Because the printer is much heavier than most printers (about 115Kg with stand), you need to take extra care. If you need to take apart the printer and stand or lift the printer, two persons are necessary.
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EPSON Stylus Pro 10000/10000CF C A U T IO N Revision A n When replacing connector wires, be careful to replace the entire n n n length of the wire exactly as you found it; rubbing against edges or moving parts can cause noise in the wires. The cutter blade is very hard and can damage or scratch printer parts, and it can also be chipped or damaged. Be careful when handling or replacing the cutter.
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EPSON Stylus Pro 10000/10000CF Revision A 4.1.2 Tools Table 4-1. Screws (continued) The tools needed for the Disassembly/assembly of this machine be the Chapter 5- 5.1.2 clause reference. Type Color Description CP(W)M4x8 silver (+) Crosshead Pan, washer CP(W)M4x10 silver (+) Crosshead Pan, washer 4.1.3 Screw List CP(W)M4x40 silver (+) Crosshead Pan, washer The following table lists all the screws used in this printer.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2 Disassembly Flow Refer to the following flowchart when determining the Disassembly flow. 4.2.1 Remove Housing 4.2.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.1 Removing the Housing 4.2.1.1 Panel Unit Removal This sections describes the removal procedure for printer housing parts. See below for an illustration of the housing parts. 1. Roll Paper Cover H Top Cover Push the clips (Refer to Figure 4-5. ) on both sides of the panel unit and pull slightly away from the R Side Cover. Push it toward you. R Side Cover (Front View) 1 Figure 4-4.
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EPSON Stylus Pro 10000/10000CF Revision A rth C H E C K P O IN T 2. You may find it easy to remove the panel unit if you stand on the front of the printer and use both hands to pull (squeeze) the panel towards then lift up. (Refer the above figures and arrow directions. This way you remove first the rear-side hook, then you can easily remove it.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.1.2 Paper Set Lever Removal 5. 1. Remove the R Side Cover.(Refer to “R Side Cover Removal 124.) 2. Lift up the “Paper Set Lever” to the released position. 3. Remove two screws (CBP:M4 x 10) and remove the “Pressure lever knob”. Remove a E ring fixing Paper set lever on the axis. Paper set lever Pressure lever knob E ring Figure 4-10. Screws 6. Sliding the axis to the left and remove Paper set lever. Figure 4-8. 4.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.1.3 H Top Cover Removal 1. Open Front cover and Roll paper cover 2. Remove top side four screws (CS : M4x8), then remove front side two screws (CS : M4x8). C A U T IO N Make sure the left and right grounding plates do not get bent during the disassembly / assembly process. Top side four screws Front two screws (Top View) grounding plates Figure 4-13. (Front View) Screw Figure 4-12. 3. Remove the H top cover by pulling up and toward the front.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.1.4 R Side Cover Removal 4.2.1.5 L Side Cover Removal 1. Remove the panel unit and H Top Cover. (Refer to “Panel Unit Removal 120. and “H Top Cover Removal 123.) 1. Remove the H Top Cover as described in paragraph 4.2.1.3 (“H Top Cover Removal”). 2. Remove rear side two white screws (CS:M4x8). 2. Remove rear side two white screws (CS:M4x8). Screw (Rear) Screw Figure 4-16. Figure 4-14. 3. 3. Remove left side three white screws (CS:M4x8).
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EPSON Stylus Pro 10000/10000CF 4. Revision A 4.2.1.6 I/C Holder Cover Removal From the inside, remove two black screws (CS:M4x8) . Screw 1. Remove “R side Cover”. (Refer to “R Side Cover Removal 124.) 2. Open I/C Holder cover. 3. Remove two screws fixing the R inside cover, then remove it. R inside Cover Screw Figure 4-18. 5. Slide the L side cover to the left and remove it. Figure 4-19. 4. Remove three screws fixing the hinges. Screw Figure 4-20.
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EPSON Stylus Pro 10000/10000CF Revision A 5. Opening I/C holder cover by pushing the central upper part (the cover latch location) of it,then remove I/C holder cover with the hinge of the right and left. 6. Removing the E ring, then I/C holder cover and slowing-down gear are separated. 4.2.1.7 Rear Cover Removal 1. From the rear, remove four white screws (CPS:M3x12) securing the optional interface cover, and remove the optional interface cover.
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EPSON Stylus Pro 10000/10000CF 3. Revision A Remove two white screws (CBS:M4x6) fixing the parallel interface, one white screw (CBS:M3x6) fixing the USB interface, one screw fixing the serial interface, four screws fixing the option cover 1, 2, and four screws fixing the option 1,2. Screw 5. Remove one white screw fixing the AC inlet. AC inlet Screw Screw Parallel Figure 4-27. Screw USB Figure 4-25. 4. Remove one screw fixing the battery cover. Screw Figure 4-26.
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EPSON Stylus Pro 10000/10000CF 6. Revision A Remove six white screws fixing the cover lower part, then remove eight white screws fixing the cover upper part. Screw Screw 4.2.1.8 Paper Guide L Removal 1. Hold the “Paper Guide L2” with tape or stand in order to protect the drop with next step. Paper Guide L Figure 4-29. 2. From the bottom, remove six white screws (Truss:M4x6). Bottom side view Two Screws Screw Screw Figure 4-28. 7. Lift up the rear cover, then remove it. Figure 4-30.
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EPSON Stylus Pro 10000/10000CF 3. Revision A Remove front four white screws , then remove the Paper Guide L. When installing the Paper Guide L, make sure the five tabs at the top end slide into the hole of “Sub platen”. Then secure with the screws. Sub platen Tape Screw C A U T IO N Paper Guide L To avoid injury and paper guide L damage, make sure the protection of drop with proper method. Figure 4-31.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.1.9 Roll Paper Cover Removal 4.2.1.10 Front Cover Removal 1. Open the roll cover 1. Remove the R Side Cover.(Refer to “R Side Cover Removal 124.) 2. Remove the upper and lower roll paper with roll shaft. 2. Remove the L Side Cover.(Refer to “L Side Cover Removal 124.) 3. Remove two screws on the left roll holder and remove the left roll holder. 3. Remove the I/C Holder Cover. (Refer to “I/C Holder Cover Removal 125.) 4. Open the Front Cover. 5.
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EPSON Stylus Pro 10000/10000CF Revision A 7. Remove the Hinge unit L with Hinge. 4.2.1.11 Removing Paper Guide U 8. While supporting the Front cover, lower the left side and slide to left, then remove the Front cover. 1. Remove the R Side Cover as described in paragraph 4.2.1.3. 2. Remove the L Side Cover as described in paragraph 4.2.1.4. 3. Remove the H Top Cover as described in paragraph 4.2.1.6. 4. Remove the Rear Cover as described in paragraph 4.2.1.7. 5.
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EPSON Stylus Pro 10000/10000CF 7. Remove six screws (CS:M4x8) securing “Paper Guide U” from rear side. Screw Screw Revision A 9. Remove the “Paper Guide U” by pulling upward. C A U T IO N When removing / installing the Paper Guide U, do not touch the P_Rear Sensor. Figure 4-38. 8. P_REAR sensor Paper guide U Push the paper hold lever to the front. Paper release lever Paper guide U Figure 4-40. Figure 4-39.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.2.1 Power Board Removal 4.2.2 Circuit Board Removal This section explains how to remove the Power Board, the HJFK / Dummy Board, the C362MAIN Board, the CSIC Board, the C362DRV Board and the P/S Fan. W A R N IN G Unplug the AC power cable and wait at least five minutes before removing the power board to make sure there is no residual power left in the board’s condensers. 1. Remove the Rear Cover as described in “Rear Cover Removal” paragraph 4.2.1.7. 2.
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EPSON Stylus Pro 10000/10000CF 3. Revision A Disconnect the P/S self-containing fan connector connected to CN39 on the C362DRV board. 4.2.2.2 HJFK / Dummy Board Removal (Any of the HJFK board or the Dummy board of the option are fixed.) Disconnect cable connector P/S Self-containing Fan 1. Remove the rear cover as described in “Rear Cover Removal” (Paragraph 4.2.1.7.) 2. Pull off the “Option block” to the upward. Option block HJFK / Dummy board Figure 4-42. 4.
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EPSON Stylus Pro 10000/10000CF 3. Remove one screw (CS:M3 x 6 ) then remove the board ASSY. Screw Revision A 4.2.2.3 C362MAIN Board Removal 1. Remove the HJFK / Dummy Board on the I/F bracket. 2. Remove eight screws on the I/F bracket, then remove the I/F bracket and two earth plate. Screw Figure 4-45. Earth plate Screw Figure 4-46. 3. Remove six screws on the “Interface Board”. Screw Screw Figure 4-47.
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EPSON Stylus Pro 10000/10000CF 4. Revision A Slide to the left and unplug the CN1 connection to the main board. 6. C362MAIN board Unlock the four fooks on the connector CN4 and CN5 then remove two guides. Hook Hook C362DRV board CN5 Guide CN4 Figure 4-50. CN1 Figure 4-48. 5. C A U T IO N Unlock and push the four hooks from solder side. When replacing the “Interface Board”, make sure followings. n Use same type of ROM on the IC2. n Do not exchange the mounting position of option board.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.2.4 CSIC Board Removal. 1. Remove the “R Side Cover” as described in paragraph 4.2.1.3. 2. Remove the cables from the following connectors. CN3 Table 4-3.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.2.5 C362DRV Board Removal Table 4-4. C362DRV Board Connectors Connector # Pins Color Connection 1. Remove the Rear Cover as described in paragraph 4.2.1.7. 2. Remove “HJFK / Dummy Board” and “C362MAIN Board (Refer to the paragraph 4.2.2.2 / 4.2.2.3.) CN30 3 2 (Red / Black) P/S Fan CN31 2 2 (Red / Black) P/S Self-containing Fan Remove the cables from the following connectors.
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EPSON Stylus Pro 10000/10000CF Revision A For connector locations, refer the illustration below. Serial I/F CN42 CN41 CN29 CN39 CN49 CN52 CN43 CN47 CN45 CN55 CN51 CN17 CN44 CN48 CN25 CN14 CN11 CN8 CN13 CN12 CN53 CN5 CN18 CN4 CN35 CN46 CN2 CN9 CN30 CN31 CN28 CN1 CN32 CN16 CN21 CN23 CN20 CN33 CN22 CN19 CN34 CN56 C362DRV Board CN15 CN24 CN50 CN6 CN27 CN40 CN54 CN36 CN37 CN26 CN3 CN38 CN7 Figure 4-54.
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EPSON Stylus Pro 10000/10000CF Revision A 4. Remove nine screws (CP(W) M3x6) securing the C362DRV board and remove the board. Screw (Clamp location) (C362MAIN Board area) (C362DRV Board area) Screw (Power Board area) Figure 4-55. Screw C A U T IO N When removing or replacing the FFC cables, always do so carefully. Tearing or folding of the leads can damage the circuit boards. Check the leads and never insert at an angle. Figure 4-56.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.2.6 P/S Fan Removal 4. 1. Remove the Rear Cover as described in paragraph 4.2.1.7. 2. Remove the connector from CN1 on the C362MAIN board, and unlock from the cable clump. Remove one screw securing the P/S Fan holder, then remove it. Screw Cable Clump P/S Fan Holder Cable Connector Figure 4-59. 5. Remove two screws securing the P/S Fan on the P/S Fan Holder, and remove it. Fan screw Figure 4-57. 3.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3 Printer Mechanism Disassembly When replacing the fan, make sure the setting direction. This section describes the Printer Mechanism components and the procedure for Disassembly. C A U T IO N n Do not remove or loosen the screws that secure the CR guide rail, n Label also do not remove the carriage. These parts are adjusted to 1/ 100th of a mm at the factory.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.1 Replacing the Waste Ink Unit To keep the printhead clean and maintain quality, the printer drains waste ink away from the printhead surface and nozzles into the Waste Ink Unit.
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EPSON Stylus Pro 10000/10000CF 3. Revision A Remove the two waste ink tubes from the tubes clamps. After the removal, put the tubes on the waste ink pad preventing from ink leakage. Connect to the flushing box. 4. At the bottom side, pull (unlock) the two tabs of ink box and slide the ink box toward you. (Front side view) (Bottom side view) (Bottom side view) Connect to the pump ASSY. Figure 4-65. Tab (Top side view) (Bottom side view) Tab Tab Figure 4-66.
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EPSON Stylus Pro 10000/10000CF 5. Revision A Remove the Waste Ink Box by sliding it forward so the hooks on both sides release and then pull up. C H E C K P O IN T 8. When replacing the Waste Ink Unit, prepare a vinyl bag beforehand for disposal of the Pads. Insert new Waste Ink Unit, and re-install the Waste Ink Box in the printer. A D J U S T M E N T R E Q U IR E D When replacing the Waste Ink Unit, the following adjustment procedures are required. See “Maintenance Mode 2” on page 50. n INIT.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.2 Removing the Suction Fans 1. Move the head carrige to the home position. 2. Remove three screws (M3x8) on the clamp securing the head cables and tubes. 3. Unlock the tube clamp from guide rail. 4. Remove four screws (M3x8) on the guide rail. 5. Remove the guide rail. Guide rail Clamp (Front side view) Screw (Left side view) Tube clamp Figure 4-70.
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EPSON Stylus Pro 10000/10000CF 6. Revision A Remove each two screws fixing the Roller unit (5 pieces), and remove the Roller unit. Screw 8. Loose the Fan cable and shutter fan cable fixing nuts and make cables free. Suction location detect sensor cable Figure 4-71. Fan Cable 7. Remove ten screws (3x8), then push up the five Sub Platens and remove it. Figure 4-73. Sub Platen Screw Figure 4-72.
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EPSON Stylus Pro 10000/10000CF 9. Revision A Remove twelve screws (M4x8) securing the Fan Duct * Do not mind six screw of the upper sides are dropped inside the fan duct without taking out. Screw 10. Open the fan duct as shown below. Fan Duct Right Left Screw Figure 4-74. C H E C K P O IN T Screws are covered under sponge of fun duct. Figure 4-75. C A U T IO N Pay attention so as not to fail the sponge seal with the driver.
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EPSON Stylus Pro 10000/10000CF Revision A 11. Open as inside of the fan duct becomes upward like the rough sketch, after it raises it a little upward, while paying attention so as not to scar each cable of the right and left. 12. Disconnect left side suction location detect sensor cable connector. Suction location detect sensor cable Cable right side Cable left side Figure 4-77. 13. Remove one screw (M4x8) fixing right P_FRONT sensor, and remove P_FRONT sensor with bracket.
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EPSON Stylus Pro 10000/10000CF Revision A 15. Remove four screws (M4x8) fixing each Suction Fan cover. Screw 17. Remove three screws ( M4x8) , then remove the Suction Fan. Sction Fan Flame Sction Fan Screw Screw Figure 4-79. Figure 4-81. 16. Turning over and extract the Suction Fan the cable connector of the reverse side,then remove it from the clamp. Cable Connector Cable Clump A D J U S T M E N T R E Q U IR E D Carry out the justification with the L style gauge, when assemble the sub platen.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.3 Replacing the Printheads C H E C K P O IN T 1. parts and where they are or how they are housed. This is not an easy procedure, and reassembly is even harder if you do not pay strict attention to how the parts fit together. Read this entire section and become familiar with the associated parts before starting. When replacing the printheads, the following adjustment procedures are required.
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EPSON Stylus Pro 10000/10000CF 4. Revision A Remove the two screws (CP(W):M3x6) securing the carriage cover and remove the carriage cover. 6. Loosening the nut on the side of the tube, while holding down the nut part, such that the nut on the side of the metal pipe that fixed it with the tape does not get loose we remove the pipe. (Right side view) (Left side view) Screw Carridge cover Figure 4-85. Figure 4-83. 5.
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EPSON Stylus Pro 10000/10000CF C A U T IO N Revision A Do not lose the O ring between the tube and nut. Do not touch with the empty hand and also, do not soil. (It becomes the cause of ink leakage.) C A U T IO N Do not loosen the nut on the side of the metal pipe. O ring 7. Disconnect all head cables (6 pieces) from the Head board. Head cable Figure 4-86.
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EPSON Stylus Pro 10000/10000CF 8. Revision A Remove two screws (CP M3x6 )fixing the Damper holder. 10. Remove the damper holder with the cable and tube. Screw Do not mistake the attachment location of the tube and pipe. Do not insert the tube pipe with the damper holder. damper holder Figure 4-91. When assembly, do not mistake the attachment location of the tube and pipe. Do not insert the tube pipe with the damper holder. C A U T IO N Figure 4-89. 9.
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EPSON Stylus Pro 10000/10000CF Revision A 12. Disconnect three connector cable, while push down the upper side of the head board. 13. Remove the screw of the upper side while holding down the compression spring that is attached to the screw of the lower part with the finger such that the spring of the hinge does not miss and not jump out, then remove the hinge, compression spring and holder. Also remove the hinge on the right side. Figure 4-94. Figure 4-93.
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EPSON Stylus Pro 10000/10000CF Revision A 14. Remove two screws fixing the Head ASSY to the Head guide of the right and left. 15. Remove each two screws fixing the Head guide of the right and left. Screw Head guide Head guide Screw Figure 4-97. 16. Remove compression spring 9.9 that a few of the lower part of head ASSY raises and be attached between the head base and head ASSY. Do not transforme the spring. Spring Figure 4-96. Figure 4-98.
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EPSON Stylus Pro 10000/10000CF Revision A 17. Raising a few of the lower part of Head ASSY, then draws out it to the front lower side. C A U T IO N When disassemble / assemble the Head ASSY, pay attention in the following point. n Do not touch and soil the surface of the head. Head surface Figure 4-99. n When assemble the head, the carriage is migrated to the left C A U T IO N Exchange the spring, in the case that the compression spring is caused transformed.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.4 Removing the Cutter and Cutter unit 1. 2. Remove the two screws (CP(W):M3x6) securing the carriage cover and remove the carriage cover. Push down and hold the cutter lever then pull up the solenoid and rotate it to the arrow direction. Cutter lever Cutter Solenoid Screw Figure 4-101. Carridge cover 3. Pulling up the cutter from cutter unit. Cutter Figure 4-100. NOTE: n When remove the cutter blade, take the following steps 2 to 3.
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EPSON Stylus Pro 10000/10000CF 4. Revision A Disconnect the connector cable, and remove two screws securing cutter unit, then romove the Cutter unit. C A U T IO N Cable When assembly, adjacent the cutter edge in the section department of a sub platen like the following figure. (Do not part from the section too much / not run on the convex part.) Cutter Screw Figure 4-103. Cutter edge Figure 4-104.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.5 Removing the CR Encoder Sensor 4.2.3.6 Removing the P_Edge Sensor 1. Disconnect the CR Encoder cable connector from Head board. 1. Disconnect the P_Edge Sensor cable connector from Head board. 2. Remove two screw (CPP M3x8) securing the CR Encoder Sensor, then remove the CR Encode Sensor. 2. Remove one screw (CBP M3x6) securing the P_Edge sensor and remove the sensor. P_Edge sensor Screw CR encorder sensor T Fence Screw Figure 4-106.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.7 Removing the Ink Cartridge Holder & Slots 6. Disconnect the air tubes. The Ink Cartridge Holder is made up of six individual slots, one for each color of ink. The following instructions describe how to access and remove one of those slots. C A U T IO N CSIC board n Before removing and ink cartridge slot, drain the ink as described in the Clean Head section of “Adjustment Menu”. n To manually perform an initial ink charge, see “Cleaning Menu”. 1.
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EPSON Stylus Pro 10000/10000CF C A U T IO N Revision A Some of ink will remain in the tube. Proceeding to the nut removal, put the waste paper or similar to the nut for leakage ink absorption. C A U T IO N Some of ink will remain in the tube, proceeding to the nut removal, put the waste paper or similar to the nut for leakage ink absorption. Do not lose the O-ring between the tube and nut. O-ring 8. Remove two screws ( M3x8) securing ink cartridge holder. Screw Figure 4-111. Screw Figure 4-110. 9.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.8 Removing the CR Motor / Pulley ASSY 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the L Side Cover as described in “L Side Cover Removal 124. 3. Remove the cable connector of the CR Motor (Lock type). 4. Loosen the CR Tension shaft on the right side of the printer to release the tension on the CR Steel belt. (Loose two screws with same amount.) Screw Pullry CR steel belt Figure 4-113. 5.
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EPSON Stylus Pro 10000/10000CF 6. Revision A Remove the four screws (CP(W) M4x10) securing the CR motor and remove the CR motor with roller. Screw 4.2.3.9 Removing the PF Motor ASSY 1. Remove the L Side Cover as described in “L Side Cover Removal 124. 2. Remove the Rear Cover as described in “Rear Cover Removal 126. 3. Disconnect the PF Motor ASSY cable connector. Roller CR motor PF Motor cable connector Figure 4-116. Figure 4-115. CR Motor Removal 4.
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EPSON Stylus Pro 10000/10000CF 5. Revision A Fully slide the PF motor backed to the PF Polly side as shown with arrow direction. C A U T IO N Screw When assembling the PF Motor ASSY, move the PF timing belt manually and check that the PF timing belt revolves around the center of the reduction pulley. When removing / installing, do not bend or injure the PF scale. PF loop scale Screw PF Motor bracket Timing belt Figure 4-119. Figure 4-117. 6.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.10 Removing the PF Encoder 1. 3. Remove four serews fixing the PF base. Disconnect the PF Encoder cable connector. Cable connector PF base Screw Figure 4-122. Figure 4-120. 4. 2. Remove the Grid spacer and the Grid end. Loosen the set screw (2mm), and remove the bearing stopper. Grid end Bearing stopper Grid spacer Figure 4-123. Figure 4-121.
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EPSON Stylus Pro 10000/10000CF 5. Revision A While holding down the PF encoder from inside, remove two screws and remove the PF encoder. 4.2.3.11 Removing the Cleaning Unit A D J U S T M E N T R E Q U IR E D If you replace the waste ink absorbers because the service call error 0000100 occurs, you need to replace the specified parts* in the Cleaning Unit.
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EPSON Stylus Pro 10000/10000CF 4. Revision A Disconnect the cable connector connected to CN10 on the CSIC board. 6. Lift up the ink pump ASSY to release the carriage lock, and move the carriage away from the home position. CSIC board CN10 Figure 4-128. Figure 4-126. 5. 7. Pull out three waste ink tubes from tube. Hold the Cleaning Unit with your hand then remove two screws ( securing Cleaning Unit to the CR guide rail.
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EPSON Stylus Pro 10000/10000CF C A U T IO N Revision A When secure the screw, pay attention so as not to drop the screw into the CR guide rail by using the magnet driver. (It is because be not seen the place when the screw is dropped into the CR guide rail.) Do not scar the steel belt. Do not touch the cleaner head and the cap. Cleaner head Cap Figure 4-130.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.12 Removing Flushing Box 1. Pull out three waste ink tubes from tube clump. 2. Disconnect the connector of the fan cable, that is jointed to connector CN35 on the C362DRV board in the joint adapter department of the R side frame. 3. Remove two screws (: M4x8) fixing the flushing box, then shift the flushing box to the left a little. C A U T IO N When remove the waste ink tube, do the measure so as not to get dirty with the rag etc.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.13 Removing Dot Missing Detector W A R N IN G 3. Lift up the ink pump ASSY to release the carriage lock, and move the carriage away from the home position. This unit contains laser generation elements. Be careful handling this unit. Read precautions given in the preface. The following label is attached on the unit. Window Figure 4-134. Figure 4-133. 4.
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EPSON Stylus Pro 10000/10000CF 5. Revision A Disconnect the cable for the panel unit from the cable clump on the Dot missing detector. C A U T IO N Cable for the panel unit When secure the screw, pay attention so as not to drop the screw into the CR guide rail by using the magnet driver. (It is because be not seen the place when the screw is dropped into the CR guide rail.) Do not scar the steel belt. Cable clump Dot missing detector Figure 4-136. 6.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.14 Removing the Suction Control Motor 4.2.3.15 Removing the Ink Pump ASSY 1. 1. Remove the Cleaning Unit as described in “Removing the Cleaning Unit” (“Removing the Cleaning Unit 167.) 2. Disconnect the cables for the ink release plunger and Ink Pump Motor from its connector CN11 / 25 on the main board, and take the cable out from the hole in the R side frame. 3. Disconnect the cable from sensor connector.
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EPSON Stylus Pro 10000/10000CF 4. Remove five screws ( Revision A 4.2.3.16 Removing the T Fence (Scale 180a) :M4x8) securing “Ink Pump ASSY”. Screw Screw Air distributor 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the L Side Cover as described in “L Side Cover Removal 124. 3. Remove the H Top cover as described in “H Top Cover Removal 123. 4. Marking 7 place of the T fence hold position. 5.
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EPSON Stylus Pro 10000/10000CF 7. Revision A Remove a right side edge screw (M3x6), then remove the T fence (Scale 180a). Screw 4.2.3.17 Removing the Paper Hold Solenoid 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the L Side Cover as described in “L Side Cover Removal 124. 3. Remove the H Top cover as described in “H Top Cover Removal 123. 4. Remove the Cleaning unit, the Flashing box, the Dot missing detedtor.
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EPSON Stylus Pro 10000/10000CF 6. Revision A Remove right side two screw (M4x6) and front upper side two screw ( M4x6), then remove the Paper Hold Solenoid with bracket. Solenoid C H E C K P O IN T Screw When installing the Paper Hold Solenoid, make sure the lock lever move smoothly. Otherwise loosen the armature screw and secure it again. Look lever Screw Figure 4-147. Figure 4-149. 7. Remove one screw (M3x6) securing solenoid armature. 8.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.18 Removing the HEAD_SLIDE Sensor ASSY 4.2.3.19 Removing the PG Motor / Drive Gear 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the Rear Cover as described in “Rear Cover Removal 126. 2. Remove the Rear Cover as described in “Rear Cover Removal 126. 3.
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EPSON Stylus Pro 10000/10000CF 5. Revision A Confirm the fixing location of the motor gear of inside. (Confirm the size of the backlash with the drive gear.) 7. In the case that remove the drive gear : Remove the E ring with holding down the drive gear, then remove the drive gear. Motor gear Spring Drive gear Drive gear E ring Figure 4-153. 6. Figure 4-155. Remove two screws fixing the PG motor, then remove the PG motor.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.20 Removing the CR_HP Sensor C A U T IO N n Confirm that is attached to the location that did the marking in n the advance on the occasion of the mounting of the PG motor. Confirm that the backlash of the motor gear and drive gear are the same size on the occasion of the mounting of the PG motor. Drive gear 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2.
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EPSON Stylus Pro 10000/10000CF C A U T IO N Revision A When removing, do not remove and loosen the screw of the CR_HP sensor attachment bracket. (The home position have changed.) CR_HP sensor Screw Figure 4-160.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.21 Removing the Paper Release Sensor 4.2.3.22 Removing the P_FRONT Sensor ASSY 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the Rear Cover as described in “Rear Cover Removal 126. 2. Remove the L Side Cover as described in “L Side Cover Removal 124. 3. Push the paper hold lever to the rear.
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EPSON Stylus Pro 10000/10000CF 8. Revision A Remove two screws ( M1.2x8) securing Paper_Front Sensor to the bracket then separate it. A D J U S T M E N T R E Q U IR E D If you replace the Paper_Front Sensor ASSY, perform the necessary adjustment listed in Chapter 5. Screw Spring Screw Figure 4-164. 9. Release the harness for the Paper_Front Sensor ASSY from the cable clamps then remove it. Paper_Front sensor Specer Figure 4-166.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.23 Removing the P_REAR Sensor ASSY A D J U S T M E N T R E Q U IR E D 1. Remove the R Side Cover as described in “R Side Cover Removal 124. 2. Remove the L Side Cover as described in “L Side Cover Removal 124. 3. Remove the H Top cover as described in “H Top Cover Removal 123. 4. Remove the Rear Cover as described in“Rear Cover Removal 126. 5. Remove the Paper Guide U as described in “Removing Paper Guide U 131. 6.
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EPSON Stylus Pro 10000/10000CF 2. Remove two screws (Mx8) securing Front Cover Sensor R. Screw Revision A 4.2.3.25 Removing the I/C Holder Cover Sensor ASSY 1. Remove the R side Cover as described in “R Side Cover Removal 124. 2. Remove the I/C Holder Cover as described in “I/C Holder Cover Removal 125. 3. Disconnect the cable connector from the CN1 on the CSIC board, then remove from two clamps. Clump CSIC board CN1 Figure 4-169. 3. Disconnect the cable connector CN5 on the C362DRV board.
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EPSON Stylus Pro 10000/10000CF Revision A 4.2.3.26 Removing the P_THICK Sensor 4. 1. Remove the H Top Cover as described in “H Top Cover Removal 123. 2. Push the paper hold lever to the front. (Unlock condition) Paper hold lever Remove two screws (M3x6) fixing the P_THICK sensor. Screw P_THICK sensor Figure 4-174. Figure 4-172. 3. 5. Marking the P_THICK sensor bracket position on the CR guide rail. Disconnect the cable connector from the P_THICK Sensor.
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EPSON Stylus Pro 10000/10000CF 6. Revision A Unlock rear side three latches, then separate the P_THICK sensor to the bracket. Bracket Latch Figure 4-176. NOTE: Sensor bracket position is adjusted at factory. Therefore, be sure to mark its current position before removing the screw. A D J U S T M E N T R E Q U IR E D If you move the sensor bracket position, perform the necessary adjustment listed in “Service Parts & Required Adjustments,”.
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CHAPTER ADJUSTMENT
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EPSON Stylus Pro 10000/10000CF Revision B 5.1 Adjustment Outline 5.1.2 Adjustment Tools This section describes the adjustment procedures necessary after replacing certain parts and explains how to perform those adjustment procedures. The necessary tools for performing adjustment procedures on this printer are shown below. Table 5-1. Adjustment Tools Name 5.1.1 Precautions Tension Gauge #F712 Before beginning any adjustment procedure, make sure of the following.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-1.
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EPSON Stylus Pro 10000/10000CF Revision B 5.1.3 Adjustment Items Table 5-2. Service Parts & Required Adjustments (continued) Service Operation All parts that require adjustment when replaced are listed in the table below. Table 5-2. Service Parts & Required Adjustments Service Operation Printhead replacement C362 DRV Board replacement C362MAIN Board replacement Adjustment Adjustment Items 1. 2. 3. 4. 5. 6. 7.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2 Adjustment Steps 5.2.1 Parameter Backup This section describes the detailed steps for performing the adjustment procedures listed in Table 5-2. C H E C K P O IN T If you can backup the parameters correctly, replace the main board and upload the parameters into the new board. A part of the adjustment that used self-diagnostic function becomes unnecessary. In this case, take the next procedure. 1.
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EPSON Stylus Pro 10000/10000CF Revision B BACKING UP PARAMETERS FROM MAIN BOARD TO MEMORY CARD. 1. Remove the slot cover (two screws) from the rear of the printer, and make sure the operation panel unit is attached 2. Insert the Memory card (top facing the outside of the printer) into the PC card slot connector (CN20) on the Main Board, and then turn on the printer. 3. Make sure the following message appears on the LCD.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.2 Firmware Upload “IPL Start” -> “Data Send” Since the firmware is written into the Flash ROM on the C362 Main Board, to replace the Main Board you need to write the firmware to the new Flash ROM on the new Main Board as described below. C A U T IO N 4. From the PC, send the prepared firmware program to the printer as follows. From the DOS prompt, type "copy /a [filename] lpt1:" and press Enter. Example: copy /a mpb0362c.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3 Mechanism Adjustment C A U T IO N n Even If the updating processing has discontinued halfway n (because of power off /etc.) with both method, it is recoverable with same operation again. The backup card you use in these steps only works with the Stylus Pro 10000/10000CF; do not attempt to use it with other printers. This section describes the adjustment procedures necessary after replacing certain parts.Following table showing certain adjustment items.
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EPSON Stylus Pro 10000/10000CF Revision B 10. Attach the cover which are removed with step 1. Screw C A U T IO N Avoid any damage to the steal belt. Figure 5-1. 5.2.3.1 CR steal belt tension adjustment This adjustment is apply to all the work with CR steel belt detachment such as CR motor removal etc. Confirm that is specified tension at the time of CR steel belt installation.
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EPSON Stylus Pro 10000/10000CF Revision B Steel belt Figure 5-2.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.2 PF timing belt tension adjustment 5.2.3.3 P_THICK sensor fixing bracket adjustment This adjustment is apply to all the work with PF timing belt detachment such as PF motor removal etc., Confirm that is specified tension at the time of PF timing belt installation. When you change the position of fixing bracket, perform the following adjustment with self-diagnostic function. Standard: 3.5 kg+/-10%(The tension toward PF motor fixing bracket) Standard: 0.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.4 Cutter position adjustment At the power off condition, prepares the A4 size or similar paper and ensure the cut action carried out normally on the side of a starting point side and opposite side. C A U T IO N Do not take the up-and-down motion of the cutter in the place other than the Sub_planten area.(It will cause cutter blade damage.) Gap between the blade and Sub_Platen should be 0.3 to 0.7 mm. 1.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.5 Front cover sensor adjustment 5.2.3.6 Slide idler gear / Slide motor fixing plate adjustment Determines whether a finger enters into the front cover or not. 1. Remove the Panel Assy and side cover R. 2. Loosen two screws on the slide motor fixing plate, adjust the gear gutter with PG gear on the carriage and idler gear from top direction. 3. Fixing the screws. 4. Attach the cover which are removed with step 1.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.7 T fence and CR encoder position adjustment 5.2.3.8 Head slant adjustment Use the CR_ENC setting tool. Refer to “A13 slant adjustment” on page 239 to “B123 slant adjustment” on page 241 for standard and procedure. Loosen two screws then adjust the head slant with adjustment lever which are shown below. Secure the screws after the adjustment. 1. Remove Panel ASSY and side cover R/L. 2. Remove H top cover. 3.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.9 Offset adjustment for dot missing detector 5.2.3.10 P_Front/Rear/Edge sensor adjustment Automatically determined offset value after the dot missing detection operation. Refer to the paragraph “Offset adjustment for dot missing detector” on page 201 for details. C A U T IO N n Performing these adjustment, set the H top cover and front cover preventing from outside light exposing. n Set the paper set lever after adjustment sheet setting.
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EPSON Stylus Pro 10000/10000CF Revision B EDGE SENSOR VR5 VR2 1. Remove the rear cover. 2. Set the adjustment sheet normally. (Refer to Table 5-4, “Test sheet and Adjustable VR,” on page 201.) 3. Enter the Self-diagnostic mode. (Refer to “Start-up procedure” on page 213.) 4. Select "Test"/"Sensor"/"EdgeAD" by panel operation. (Refer to “Sensor” on page 217.) 5. Take the carriage and move on the paper manually. 6. Adjusting VR 3 or VR6 (Refer to “VR layout” on page 202.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.11 Paper feeding adjustment . Table 5-6. It is necessary adjustment to corresponding to the paper type. Adjustment differs according to the machine type (Stylus Pro 10000/10000CF). It is necessary adjustment only for Bi_D printing operation. Preparation: Following instrument and program is required.
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EPSON Stylus Pro 10000/10000CF Revision B NOTE: If the lightest pattern judgement is difficult, regard the opposite side of home position. 10. Enter the "Maintenance mode " and input the value to the "XX1 to XX4". 1. Refer to the Table 5-7/Table 5-8 and confirm the panel input value with used paper type. 2. Select the panel input group(XX1 to XX$) and display the specified paper panel input message as shown following figure.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-7. Stylus Pro 10000 Paper type Thickness Panel input Address Initial value Photo Quality Inkjet Paper 01H(0.1mm) XX4= 00H Default 77H Glossy Film 01H(0.1mm) XX4= 66H 0.01% 78H Glossy Photo Paper (except EAI market) 02H(0.2mm) Photo Glossy Paper (EAI market) XX3= 64H -0.01% 6AH Semi Glossy Photo Paper (except EAI market) Semi Glossy paper-Heavy weight 02H(0.2mm) XX3= 66H 0.01% 6CH Presentation Matte Paper 02H(0.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.3.12 Cutter Pressure Adjustment 6. When "Exec. Adj.?" will be displayed on the LCD, press Enter switch, the cutter will be move to downward. At the time, measure the cutter pressure. This adjustment is needed in case of C362DRV board replacement, Carriage unit replacement, Sub platen unit replacement and Shutter unit. If the paper cutter operation will not be performed correct, you may adjust it. 7.
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EPSON Stylus Pro 10000/10000CF Revision B 5.2.4 Program, User data install 5.2.5 USB-ID backup NVRAM(EEPROM) on the C362 Main board record the own USB-ID. USB-ID is different with printer as a serial number. 1. Insert the user memory card to the defective Main board and turn on the printer power. Confirm the "END" message on the LCD panel then turn off the power.Remove the memory card and replace the Main board. 2.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3 Self-Diagnostics Table 5-10. Self-Diagnostic Menu Stratum Self diagnostics has function of mechanism adjustment and also firmware adjustment parameter. The function is incorporated to the firmware and available them with specific button pushing at the power on. Hierarchy1 Hierarchy2 During the normal operation mode, it is impossible to change the mode to selfdiagnostic.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-10. Self-Diagnostic Menu Stratum Sensor Front AD - - Rear AD - Ink level Table 5-10. Self-Diagnostic Menu Stratum Check Ink cover - - CR motor - - - PF motor - Head temperature.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-10. Self-Diagnostic Menu Stratum Table 5-10.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-10. Self-Diagnostic Menu Stratum K cartridge CSIC information C cartridge CSIC information M cartridge CSIC information LC cartridge CSIC information LM cartridge CSIC information Y cartridge CSIC information Table 5-10.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-10. Self-Diagnostic Menu Stratum Bid 240,V1,K - - Bid 240,V1,C - - Bid 240,V1,M - - Bid 240,V1,LC - Bid 240,V1,LM Bi-D adjustment - Table 5-10. Self-Diagnostic Menu Stratum Band feed Adjustment - - - Bottom length - - Side margin - - - - Check pattern - - Change adjustment - - Top length Top and bottom Adjustment Rear sensor Pos.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-10. Self-Diagnostic Menu Stratum Initialize rubbing history - Waste ink history - - CR motor history - - PF motor history - - Lever history - - Cover history - - Ink cover history - Cap position Table 5-10.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.2 Button operation during the Self-Diagnostics 5.3.2.1 Top menu Panel button function is shown in the Table 5-11, “,” on page 214. Top menu sequence is shown below. Table 5-11.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.1 Test menu sequence 5.3.3 Test This function test the circuit board. Table 5-12, “,” on page 215 shown the items. Table 5-12. Item Description Version Program, Backup parameter, Dip SW, Board review Panel key, LCD,LED Sensor CR home, Cap home, Cover, Lever, etc.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.2 Version display Additional information for version display. Display the firmware version.(I/F controller, Engine controller) Display the version as follows; Ensure the ESC/P3 controller, Backup parameter and Dip SW(on:0,off:1). ddym Individually display the version on the panel. NOTE: dd: Date Following table showing version display sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.3 Panel 5.3.3.4 Sensor Test the key, LCD and LED on the panel. Display the sensor condition. Table 5-19 showing sensor test menu sequence. When entering the sensor menu, place the carriage to the home position and perform the carriage lock. Following table showing panel test sequence. Item Panel : Key Panel : Key xxxxx Panel : LCD Panel : LED Panel : LED xxxx Figure 5-20.
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EPSON Stylus Pro 10000/10000CF Revision B o "INK NOT xxxxxx" : Display of "xxxxxx" means ink cartridge name with 5.3.3.5 Encoder symbolic code. Display the CR and PF encoder value. o "EdgeAD xxxyyy"/"FrontAD xxxyyy/"RearAD xxxyyy" : Following figure showing the encoder test sequence. : Display of "xxx" means difference from ON minus Off, "yyy" means ON level. Following figure showing the relation of sensor display and sub tank ink amount.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.6 Fan 5.3.3.7 Encode Test the each fan operation. Display the maintenance and fatal errors. Following figure showing Fan test sequence. Following figure showing record menu. Item Fan : Pause key END Fan : Paper (ALL) Select Type Item Item Enter Record: Maintenance Pause Item Record: Error Enter Fan : Paper 1 Select Type Fan : BOX Item Pause Enter Fan : BOX Fan : Paper 2 Item Select Type Figure 5-25.
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EPSON Stylus Pro 10000/10000CF Revision B (1) Maintenance record Following figure showing maintenance record menu.
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EPSON Stylus Pro 10000/10000CF Revision B (2)Error record 5.3.3.8 D/A correction Display the error record. Correct the head drive bias. CPU error is not include for critical error. Correction value and drive bias check is available. Up to seven record are available. Correction input and check are perform by each color. Following figure showing error record menu sequence. Following figure showing D/A correction menu sequence.
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EPSON Stylus Pro 10000/10000CF 1. Revision B Voltage measurement /Check 2. Parameter selection from measurement result. Select the measurement or check the voltage. Select the voltage parameter of Va - Vd. Following figure showing menu sequence. Following figure showing menu sequence.
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EPSON Stylus Pro 10000/10000CF 3. Revision B Correction data input screen. Screen for the "Va" to" Vd" input. 4. Following figure showing screen menu sequence. Item Selection of the parameter Select the voltage parameter for "Va" to" Vd". Select the value with Paper Feed +/- key Following figure showing parameter menu sequence. K Measure Va : xx.xxxV Item SelecType Item SelecType Item SelecType Item Item Enter KVb Out outd Pause Item Enter K Measure Vc K Measure Vd : xx.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.9 Head signal shape 1. Output the miscellaneous signals. Display the CSIC internal information. The function is used for the factory evaluation. Following figure showing CSIC menu sequence. CSIC information Following figure showing head signal shape sequence. Item SelecType K00 : xx SelecType Item K01 : xx Signal wave : End with "Pause" key SelecType Item K02 : xx SelecType Item K03 : xx Figure 5-33.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.3.11 Actuator 1 2 3 4 Item Move the various solenoid. SelecType Item Pay for the attention to the "Ink valve Solenoid" test. SelecType Item o Pump air is not compressed: The ink will flow to the cartridge directions. SelecType Item o SelecType Item Following figure showing Actuator menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 1. 1 2 3 Change the shutter position with panel operation. 4 Item End with "Pause" key Pause SelecType Item Enter End with "Pause" key Ink Valve Sol,Y Pause Item Enter End with "Pause" key Slide Motor SelecType Item Pause Enter Shutter Motor End with "Pause" key Pause Item Paper Feed - Shutter : Close Paper Feed Shutter : Open Paper Feed - Paper Feed - Paper Feed - Cutter Up and Down the cutter with panel operation.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4 Adjustment Table 5-13. Perform the mechanical adjustment (Head slant) and firmware parameter adjustment. All of adjustment items are adjusted at the factory. Head cleaning with wash I/C cartridge, head rank input, ink charge and print position adjustment are necessary when print head is replaced. CW and Bi-D adjustment is required when the miss alignment occur with print position, because of platen height change.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.1 Adjustment menu 5.3.4.2 Paper Skew Following figure showing adjustment menu sequence. Feed the paper and check the paper edge position with the P_Edge sensor, then compare the difference between start position and stopped position.The result is displayed on the LCD screen. Item Enter Adj : Check Skew Item Pause Paper skew Finish the skew test by depressing "Pause" key at standby state. Following figure showing skew menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.3 Head Rank input Following figure showing QR code input menu. Head rank is the characteristic of the head and each head has own value (QR code). This value is used for determination of head drive voltage and temperature correction in order to obtain a fine print quality. Following figure showing input menu. Wait Finish the head movement Input value is valid Item Press the [Enter] key to QR code receive mode on line.
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EPSON Stylus Pro 10000/10000CF Revision B PANEL INPUT ALL Mode for the input type selection. Mode for the head number selection in order to input the code of dyestuff and pigment ink. Following figure showing selection menu sequence. Following figure shown head number selection menu. Item Enter Item Input Head 1 Code Rank Input : All SelecType SelecType Item Rank Input : Dyestuff SelecType Press the [Enter] key to select the input mode of Head 1.
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EPSON Stylus Pro 10000/10000CF Revision B o INPUT LINE SELECTION o Mode for the input line selection.Figure 5-45, "" showing line number selection menu. Mode for the input at all lines.Cursor is appeared under the input column. Code input for each lines. Following figure showing sequence. Item Press the [Enter] key to select the code input mode of 1st line. Head 1-1 SelecType (Head 1-1) 5 1 4 7 4 0 3 Select the proper value with [Paper Feed+/-] key.
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EPSON Stylus Pro 10000/10000CF Revision B n Move the cursor to the right with "SelecType" key. DYESTUFF n Move the cursor to the left with "Item" key. n Cursor move to the left edge when you press the "SelecType" key at the right edge. Mode for the head selection of dyestuff ink code. Following figure showing the sequence. n Cursor move to the right edge when you press the "Item" key at the left edge. Item n Cursor skip the space area.
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EPSON Stylus Pro 10000/10000CF Revision B o Input for the dyestuff n Move the cursor to the right with "SelecType" key. Mode for the head code input. Cursor is appeared under the input column. n Move the cursor to the left with "Item" key. Following figure showing the menu sequence. n Cursor move to the left edge when you press the "SelecType" key at the right edge. Head 1- 1 1 2 \ 3 4 \ 5 Select the proper value with "Paper Feed+/-" key.
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EPSON Stylus Pro 10000/10000CF Revision B o PIGMENT INK Mode for the head selection of pigment ink code Following figure showing head number selection menu sequence. Item Press the [Enter] key to select the input mode of Head 1. Input Head 1 Code Cord input for pigment Mode for the head code input. Cursor is appeared under the input column. Following figure showing menu sequence. Head 1-3 X R \ \ \ \ Select the proper value with "Paper Feed+/-" key.
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EPSON Stylus Pro 10000/10000CF Revision B n Cursor move to the right edge when you press the "Item" key at the left edge. 5.3.4.4 Head nozzle check n Cursor skip the space area. Ensure the dot nozzle operation with test print sample. n When the [Enter] key is pushed with [Head * -1]-[Head * -4], display moves to If the nozzle injection is not perfect, perform the head cleaning several times. the menu next to 1 hierarchy.
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EPSON Stylus Pro 10000/10000CF Revision B 1. Check items: 1 o Nozzle ink injection (missing / uncontinuation / wind line) o Satellite Press the [Enter] key to select the [A13 slant adjustment]. Press the [Pause] key to select the [Nozzle check]. Nozzle Check End SelecType Item o Horizontal direction nozzle lineup confirmation 2. Printing method: o One pass with Bi-D at 180dpi resolution for PF and CR. Item 3. Pattern: Refer to following figure.
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EPSON Stylus Pro 10000/10000CF Revision B o It prints it in the order of Black/Cyan/Magenta/Yellow/Light Magenta/Light Cyan 5.3.4.5 Offset Adjustment from the left. Perform the dot missing detection and adjust the offset value automatically. C A U T IO N n The offset adjustment will not be performed when Auto nozzle check setting is OFF in the maintenance mode. Figure 5-54. 6.Vertical nozzle lineup confirmation. 1. Move to Adjustment mode in the self-diagnostics.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.6 Test report for dot missing detector C H E C K P O IN T n The AGC threshold value are 2208 or more. If the value is less n n n than 2280, the detector will judge the no dot missing even if the dot missing happen. DAC: D/A convertor DAC max. : Maximum input value of detector at dot missing detection. DAC min. : Minimum input value of detector at dot missing detection. Print out the test result at the end of dot missing detection test.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.7 A13 slant adjustment Print the test pattern and make sure the print quality by referencing the Figure 5-58, "". If the slant condition is presented, perform the mechanical adjustment. 1.Check items: Black lines and Magenta lines are continue as same level by a magnifying glass with scale. This test using A1 and A3 nozzle. 2.Printing method. Following figure showing menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.8 A123 slant adjustment Print the test pattern and make sure the print quality by referencing the Figure 5-60, "". If the slant condition is presented, perform the mechanical adjustment. 1.Check items: Black lines, Light Cyan lines and Magenta lines are continue as same level by a magnifying glass with scale. This test using A1,A2 and A3 nozzle. 2.Printing method. Following figure showing menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.9 B123 slant adjustment Print the test pattern and make sure the print quality by referencing the Figure 5-62, "". If the slant condition is presented, perform the mechanical adjustment. 1.Check items: Cyan lines, Light Magenta lines and Yellow lines are continue as same level by a magnifying glass with scale. This test using B1,B2 and B3 nozzle. 2.Printing method. Following figure showing menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.10 Bi-D adjustment Printing position adjustment with Bi-D printing. Adjust the print position for each color of head 1 to 3. Print the test pattern and make sure the print quality of CW print position and CCW print position then input the value of difference. Start the print with "Enter" key. Enter Following table showing adjustment menu.
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EPSON Stylus Pro 10000/10000CF Revision B o When press the "Enter" key during the "BiD End" display, operation mode shift to the "Adj:Head_LR". 1 3 2 4 o Print all of the test pattern when "Enter" key is pressed during the "Enter Print "display. BiD 300.V2.K Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. 0 SelecType BiD 300.V2.C Item Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. 0 Item SelecType BiD 300.V2.LC Item BiD 300.V2.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.11 Head LR (Head gap) adjustment Correct the head to head gap.Print the test pattern with Uni-D mode and make sure the print quality by referencing the Figure 5-69, "" then input the correction value Start the print with "Enter" key. Following table showing adjustment menu. Figure 5-67, "" showing menu sequence and Following figure showing print pattern. Enter Printing Pattern Table 5-15. Item Description Gap 240. V1 .C 240 CPS with cyan ink.
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EPSON Stylus Pro 10000/10000CF Revision B Difference of maximum and minimum correction value are within 64/1440 inch with six colors. 1 3 2 Gap 300.V2.M Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. 0 Item SelecType Gap 300.V2.LC Item Gap 300.V2.LM Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. 0 Item SelecType SelecType Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. 0 SelecType Gap 300.V2.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.12 Feed adjustment Perform the distance revision in the paper conveyance.Print the line pattern in direction of paper feeding and input the distance in order to decide the PF encoder resolution by firmware. Figure 5-70, "" showing adjustment menu. showing menu sequence and Following figure showing print pattern.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.13 Top and Bottom adjustment Front: Correction pattern for cutter-head length. Perform the printing and form cut then input the distance of front sensor-head, cutter-head, edge sensor 0-head (print beginning position) in order to adjust the top, bottom and side margin. Following figure showing menu sequence and Figure 5-69 showing print pattern.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.14 Rear sensor position Shift to the "Test print" by pressing "Enter" key during the "Rear sensor" display. This adjustment to detect the form length of cut paper precisely. The position of rear sensor inside firmware is adjusted on the basis of the nozzle to secure the maximum Pause range from the paper edge.
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EPSON Stylus Pro 10000/10000CF Revision B o When push the [Panel setting] key in the serial number input screen, it moves to 5.3.4.15 Test pattern print Print the adjustment pattern and confirm the various adjustment items also input the serial number. Following figure showing menu sequence. Print Test Pattern SelecType Item the next screen. (When display "No.1:PEG**000000",it moves "No.2:PEG**000000".
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.16 Print head cleaning This is the item that is carried out at the time of the end of the production process or before the head exchange. C A U T IO N n Following figure showing the head washing menu sequence. Set Discharge I/C Ink Blowing n Do not carry out the counter clear of the menu that is displayed at the end of the head washing.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.4.17 Counter clear Table 5-16. Counter that is cleared Perform the initialization of the software counter of waste ink counter etc. The implementation of this item is permitted to only at the time of factory shipment. C A U T IO N n Absolutely do not carry out the counter clear in the field maintenance. Reason: If the counter clear is carried out, important information of the ink consumption counter etc.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.5 Cleaning 5.3.5.1 Normal cleaning KK0 Perform the cleaning of the head. Perform the normal cleaning KK0. Following table showing the items. Following figure showing the menu sequence. Following figure showing the cleaning menu sequence. Cleaning Table 5-17. Item Description Normal cleaning KK0 A little suck quantity Normal cleaning KK1 Large suck quantity Normal cleaning KK2 Maximum suck quantity Initial charge Initial charging Figure 5-80.
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EPSON Stylus Pro 10000/10000CF Following figure showing the menu sequence. Ink Charge Revision B 5.3.6 Print Print the test pattern and the Adj. variable. Following table showing the items. Figure 5-83. Following figure showing the print menu sequence. Table 5-18. Item Description Check pattern Print check pattern Adjustment variable Print adjustment variable Item Enter Print out check pattern Print test pattern SelecType End of print Item Print : Adj.Variable SelecType Figure 5-84.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.6.1 Check pattern 5.3.7 Parameter Print the check pattern. Using this menu you can reset or change the parameters for the printer mechanism controls. However, the parameter on this menu can also be modified from the adjustment menu. When servicing the printer, you do not need to separately update or reset the parameters from this menu. Following figure showing the check pattern print menu sequence.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.7.1 Initialize the parameter Following figure showing the parameter initialize menu sequence. Initialize the parameter. Item Parameter : Initialize Enter Initialize parameters Enter Update parameters Enter Display parameters SelecType Item Parameter : Update SelecType Item Parameter : Display SelecType Figure 5-87.
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EPSON Stylus Pro 10000/10000CF Revision B Following table showing the items.
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EPSON Stylus Pro 10000/10000CF Revision B Table 5-20. Initialize items Item Table 5-20. Initialize items Description Item Description Number of CR Motor movement. Initialize capping position CR home position correction value (capping position) Distance of PF Motor movement.
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EPSON Stylus Pro 10000/10000CF Revision B 1 2 3 4 Item Item SelecType Init.: Wiping Record Enter Initialize OK? Ini. : All SelecType SelecType Item Item Ini. : Capping Position Init.: Rubbing Record Initialize Parameter SelecType SelecType Item Item Init.: West Ink Record Parameter: Initialize Ini. : PF Resolution SelecType SelecType Item Item Init.: CR motor Record Ini. : Serial No. SelecType SelecType Item Item Init.: PF Motor Record Ini.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.7.2 Update parameter 1. Update the adjustment parameter. Update the cap position parameter. Following figure showing the update parameter menu sequence. Following figure showing the update cap position parameter menu sequence. Item Paper Feed +/- Key Home : xxx.
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EPSON Stylus Pro 10000/10000CF 2. Revision B Head Rank 3. Print position The panel input of [5.3.4.3 Head rank input] is possible implement about head rank input. Update the parameter of the Bi-D print position and the Gap position. Following figure showing the head rank input in the parameter update menu sequence. Following figure showing the print position menu sequence. Although entry is only the top menu, layer under is similar to [“Head Rank input” on page 229.].
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EPSON Stylus Pro 10000/10000CF 1 2 3 Revision B 5 4 6 7 8 Item SelecType Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. BiD 300,V2,C 0 SelecType Item SelecType Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. BiD 300,V2,M 0 Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. Adjustable with "Paper Feed +/" key at unit of 1/2880 inch. Adjustable with "Paper Feed +/" key at unit of 1/2880 inch.
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EPSON Stylus Pro 10000/10000CF 4. Revision B Paper transportation distance 5. Mechanical parameter Update the paper transportation distance parameter. Update the mechanical parameter. Following figure showing the paper transportation distance parameter update menu sequence. Following figure showing the mechanical parameter update menu sequence. Item V Length : +1000.000mm Adjustable with "Paper Feed +/" key at unit of 0.1 mm. R Flash : -4 Adjustable with "Paper Feed +/-" key at unit of 0.001 mm.
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EPSON Stylus Pro 10000/10000CF Revision B o [H to Cut] is the distance between the LC#1 to the cutter. 6. o [E to H] is the distance between the edge sensor to the LC#1 head. Update the ink parameter. o [R to H] is the distance between the rear sensor to the LC#1. Following figure showing the ink parameter update menu sequence. o When the [Pause] key is pushed with the [Does update parameter?] display screen, Ink parameter display moves to [Update: Ink parameter]. Init. Fill : Set Init.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.7.3 Parameter display 5.3.8 Reliability Test Display the parameter of designated address. Perform the reliability test of the mechanism and the head. Following figure showing the parameter display menu sequence. Following table showing the items. Following figure showing the reliability test menu sequence. Item Table 5-21. Reliability test Enter Address : 0 0 0 0 SelecType Adjustable with "Paper Feed +/-" key.
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EPSON Stylus Pro 10000/10000CF Revision B Item 1 Life : CR Motor SelecType 2 3 4 Item Item Life : Printing Life : PF Motor SelecType SelecType Item Item Life : Shutter Life : CR+PF Motor SelecType SelecType Item Item Life : Cutter Life : Total Life SelecType SelecType Item Item Life : Check Life : Head U/D SelecType SelecType Item Life : Head Lock SelecType Item Figure 5-97.
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EPSON Stylus Pro 10000/10000CF Revision B o When the [Pause] key is pushed during the reliability test, the test can be broken. 5.3.8.1 CR Motor Perform the CR motor reliability test. The carriage runs with the round trip designated number at designated speed. When the reliability number is [-1], reliability is repeated until key is input. When the reliability number is [-1], the biggest count number is 99,999,999 times (within 8 column), and the count become 0 in the case that this is exceeded.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.2 PF Motor o The maximum value of the paper feed is [100.0mm]. Perform the PF motor reliability test. o The maximum value of the reliability number designation is [99,999,999 times]. The motor is actuated designated number. o When the [Pause] key is pushed during the reliability test, the test can be broken. When the reliability number is [-1], reliability is repeated until key is input.
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EPSON Stylus Pro 10000/10000CF Revision B o As for the parameter of CCW, [240CPS], [300CPS], [400CPS], and [800CPS] are 5.3.8.3 CR + PF Motor possible select. Perform the CR motor and the PF motor simultaneous reliability test. o The maximum value of the paper feed is [100.0mm]. The CR + PF motor is actuated designated number. o The maximum value of the reliability number designation is [99,999,999 times]. When the reliability number is [-1], reliability is repeated until key is input.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.4 Cutter Following figure showing the cutter reliability test menu sequence. Perform the cutter reliability test. Soft Landing 1 : 80% Perform the cut designated number at designated parameter. Adjustable with "Paper Feed +/-" key at unit of 1% Enter When the reliability number is [-1], reliability is repeated until key is input.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.5 Head Up / Down Perform the head up / down reliability test. 1 Perform the capping designated number. Page Size 20mm Adjustable with "Paper Feed +/-" key at unit of 1% When the reliability number is [-1], reliability is repeated until [Pause] key is input. When the reliability number is [-1], the biggest count number is 99,999,999 times (within 8 column), and the count become 0 in the case that this is exceeded.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.6 Head lock 5.3.8.7 Lever lock Perform the head lock reliability test. Perform the lever lock reliability test. Perform the head lock (cancel / set) designated number. Perform the lever lock (cancel / set) designated number. When the reliability number is [-1], reliability is repeated until [Pause] key is input. When the reliability number is [-1], reliability is repeated until [Pause] key is input.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.8 Cleaning o The maximum value of the wait time is [999 seconds]. Perform the cleaning reliability test. o There is the wait time that is designated whenever the cleaning reliability test ends 1 time. Perform the cleaning designated number. When the reliability number is [-1], reliability is repeated until [Pause] key is input.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.9 Print 5.3.8.10 Shutter Perform the print reliability test. Perform the shutter reliability test. Perform the pattern print designated number. Perform the shutter actuation designated number. When the reliability number is [-1], reliability is repeated until [Pause] key is input. When the reliability number is [-1], reliability is repeated until [Pause] key is input.
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EPSON Stylus Pro 10000/10000CF Revision B 5.3.8.11 Total reliability Following figure showing the total reliability test menu sequence. Perform the CR axis (motor, bearing, tube etc.), the PF axis, the CR axis + the PF axis, the head up / down motor, the head lock, and the cutter solenoid simultaneous reliability test. Speed CCW :240CPS When the reliability number is [-1], reliability is repeated until [Pause] key is input. Adjustable with "Paper Feed +/-" key.
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EPSON Stylus Pro 10000/10000CF Revision B o In the case that the parameter of CW is [off], the CCW parameter input screen is 5.3.8.12 Life confirmation skipped. Confirm the number of endurance. o The maximum value of the paper feed is [100.0mm]. o The maximum value of the CR + PF reliability number is [999 times]. You can confirm the endurance record any time because this record is storage in NVRAM. o The maximum value of the reliability number designation is [21,600 times].
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CHAPTER MAINTENANCE
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EPSON Stylus Pro 10000/10000CF Revision A 6.1 General Maintenance Issues . C A U T IO N This section explains necessary maintenance items and their details for this product. Basically for this product, service technicians are required to visit the user’s location where the EPSON Stylus Pro 10000/10000CF is used, and perform necessary maintenance/service on-site while following the precautions below.
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EPSON Stylus Pro 10000/10000CF Revision A 6.1.1 Periodic Maintenance Items 6.1.2 Product Life Information The printer uses sensors and counters to determine when consumable items need to be replaced. When a consumable part has reached its predetermined end-of-life according to the corresponding counter, a message appears. See the table below for parts which require periodic replacement.
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EPSON Stylus Pro 10000/10000CF Revision A 6.1.3 Printing output at the time of maintenance Waste ink unit (pads) Cleaning unit Printing of the nozzle checking pattern / status sheet Do the panel switch operation shown below, after confirm that the LCD display of the operation panel is displayed "READY".
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EPSON Stylus Pro 10000/10000CF Revision A Table 6-3. Status sheet Item Figure 6-3. *1 : Confirm that there are dot missing at the time of the nozzle checking pattern printing. In the case that the abnormality was admitted pushing the cleaning switch for 3 seconds, and the head cleaning (about 2 minutes : Until the printing passable lamp changes to the inspection from the flickering) is run. The nozzle checking tries to be run once again hereafter.
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EPSON Stylus Pro 10000/10000CF Revision A Table 6-3. Status sheet Item Panel display Setting value Table 6-4.
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EPSON Stylus Pro 10000/10000CF Revision A o Is there ink leakage in the coupling part under the damper bracket? 6.2 Maintenance inspection items Do the inspection and necessary treatment at the time of the service enforcement about the following item 1 - 8. About the ink leakage, wipe it once again with the cloth that dried after the wipes it with the cloth etc. that wetted. 1.
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EPSON Stylus Pro 10000/10000CF Revision A (2) The guide rail department / Ink cartridge holder department (Refer to 4.2.3.7) o Are 3 waste ink tubes fixed to the clamp on the flushing box? Guide rail Clamp Figure 6-7. o Are not the ink tube and flat cable from the damper bracket department to guide Figure 6-9.
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EPSON Stylus Pro 10000/10000CF Revision A o Are 2 waste ink tubes fixed to the tube clamp? o Is there ink dirt in the bottom of the cleaning unit (the absorption material attachment department)? Clamp Tube Dot missing detector Figure 6-10. Cleaning unit Figure 6-11. o Are there the damage and ink leakage of 2 waste ink tubes? o Is not the piece of paper etc. adhering to the cap ink pad and also 3 caps (grey o Is there ink leakage (overflow) from the waste ink tank? rubber)? Cleaner head 2.
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EPSON Stylus Pro 10000/10000CF Revision A 2.2 Air tube : Confirm the air tube and compressor department that are jointed to ink pump Assy. (Refer to 4.2.3.16) o Does the ink valve solenoid on each ink holder work smoothly? Air valve Ink valve solenoid Distributor Ink pump Assy Figure 6-14. Figure 6-13. 3. Carriage device o Is there come off and the crack in the air distributor on ink pump Assy (7), air valve (1) and the tube (6) that is jointed to the ink holder? 3.
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EPSON Stylus Pro 10000/10000CF Revision A 3.2 Cutter : Confirm the cutter solenoid actuation with manually pushing. (Refer to 4.2.3.4) o Is there looseness in the set screw of the bearing stopper that is attached to the CR motor? Bearing stopper CR driven pulley Figure 6-16. Steel belt Steel belt o Removing the cutter edge, then confirm whether the edge of blade gets dirty and also the piece of paper etc. be not adhering. Figure 6-18. 4. Forms tractor 4.
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EPSON Stylus Pro 10000/10000CF Revision A o Is not the piece of paper etc. adhering to the slowing-down gear? o Is not the dirt adhering to 3 support bearings of the PF rollers? o Is the belt locatedding in the center of the slowing-down gear? (The belt is same Support bearing location even if the PF motor is revolved positive revolution or reverse revolution.) CR driven pulley Figure 6-22. Figure 6-20. o Is not the dirt adhering to the PF loop scale? 4.
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EPSON Stylus Pro 10000/10000CF Revision A o Is there ink dirt in the sub platen? o I/C holder cover switch o Is not the dust etc. clogged to the hole of the sub platen (vacuum hole)? o Are not the dirt and paper powder adhering to the sub platen? 8. Suction fan When the noise of the fan big or the form does not stick to Paper guide L2, remove the dirt of 3 pieces of suction fan and periphery department in reference to 4.2.3.2. 6. Sensor / Encoder Confirm whether there is not the adhesion etc.
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CHAPTER APPENDIX
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EPSON Stylus Pro 10000/10000CF Revision A 7.1 Wiring Diagrams The following illustration shows the connection between the printer mechanism and the electrical circuits.
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EPSON Stylus Pro 10000/10000CF Revision A Table 7-1. C362DRV Board Connectors Table 7-1.
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EPSON Stylus Pro 10000/10000CF Revision A 7.2 Parts Reference List Table 7-2. Parts Reference List Table 7-2.
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EPSON Stylus Pro 10000/10000CF Revision A Table 7-2. Parts Reference List Table 7-2.
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EPSON Stylus Pro 10000/10000CF Revision A Table 7-2. Parts Reference List Table 7-2. Parts Reference List 361 2047882 P THICK SENSOR CABLE ASSY 502 1063183 I/C LEVER KNOB 362 2047866 CR MOTER CABLE ASSY 503 2047873 I/H COVER SWITH ASSY 363 1063194 DETECTOR ARM ASSY 504 2036775 "BOARD ASSY.
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EPSON Stylus Pro 10000/10000CF Revision A Table 7-2. Parts Reference List Table 7-2. Parts Reference List 609 1063207 SUS SUPPORT 801 1063231 H TOP COVER 610 2047888 CR FFC2 802 1063237 ROLL SIDE R COVER 611 1033482 "JOINT SCREWS,M6" 803 1063223 S.
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EPSON Stylus Pro 10000/10000CF Revision A Table 7-2. Parts Reference List 7.3 Exploded View Diagram 902 1053560 FLANGE(2 INCH) 910 1071283 PACKING BOX ASSY(ABROAD) The exploded view diagram of this machine are shown after the next page. Furthermore, refer to the number that is allotted to each part in the figure, because it is corresponding in the figure number in the table of the parts list. 911 1071285 PAPER OUT TRAY o No.
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187 FRAME ASSY (1) 105 106 188 115 189 107 116 x 51 190 119 X 2 118 117 103 101 X2 121 X 4 120 x 4 104 102 x 3 108 112 109 x 2 122 110 x 4 111 x 5 113 X 3 114 X 3 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.1 Rev.
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FRAME ASSY (2) 152 X 2 161 153 X 2 160 165 178 174 163 164 169 173 156 175 176 X 3 172 171 176 159 158 157 168 175 154 169 166 151 156 167 162 155 170 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.2 Rev.
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HEAD ASSY 312 302 317 303 314 310 316 315 313 311 307 318 319 320 320 309 319 308 321 322 323 305 304 301 311 306 309 308 307 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.3 Rev.
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CR RALE ASSY 351 353 120 X 2 356 358 359 352 365 357 365 354 360 361 365 363 191 364 362 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.4 366 Rev.
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VACUUM SWITCH ASSY 404 118 403 402 365 410 X 4 408 411 401 409 412 407 x 5 405 X 10 406 X 11 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.5 Rev.
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INK SYSTEM ASSY 454 457 453 452 451 455 456 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.6 Rev.
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I / H ASSY 611 X12 612 X 12 613 X 6 512 X 6 514 518 X 3 515 X 6 513 519 511 504 510 509 508 507 506 505 120 x 5 501 X 6 516 517 X 2 503 502 X 6 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.7 Rev.
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CABLE GUIDE ASSY 608 614 x 6 609 610 616 607 603 602 601 615 x 8 604 605 606 612 X 12 617 611 X 12 613 X 6 x9 x9 618 611 X 6 612 X 6 619 X 6 620 X 2 192 612 x 6 611 x 6 621 193 194 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.8 Rev.
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BOARD BASE ASSY 703 705 X 2 175 X 12 701 169 708 710 250 706 702 300 120 x 18 707 400 200 169 711 713 for JPN 712 709 X 2 704 X 2 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.9 Rev.
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COVER ASSY 805 801 811 823 803 803 803 181 802 804 x 3 820 822 821 184 819 806 185 818 825 821 810 816 809 182 816 817 824 812 183 808 513 815 807 185 813 814 186 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.10 Rev.
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SPINDLE ASSY 195 902 901 902 196 901 PM10,MC10 / EPSON STYLUS PRO 10000,10000CF No.11 Rev.
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EPSON Stylus Pro 10000/10000CF 7.4 Component Layout Revision A The illustrations below show the control circuit board component layout of this machine. Figure 7-2.
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EPSON Stylus Pro 10000/10000CF Revision A Figure 7-3.
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EPSON Stylus Pro 10000/10000CF Revision A Figure 7-4. C83322 Board Component Layout (1/2) Appendix Figure 7-5.
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EPSON Stylus Pro 10000/10000CF Revision A Figure 7-6.
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EPSON Stylus Pro 10000/10000CF Revision A Figure 7-7.
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EPSON Stylus Pro 10000/10000CF 7.5 Circuit Diagram Appendix Revision A The illustrations below show the control circuit board circuit diagram of this machine.
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EPSON Stylus Pro 10000/10000CF Revision A The circuit diagrams of the printer are followings; 1. 2. 3. 4. 5. 6. 7. 8. 9.
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