MPMLED-TM-ITI OPERATOR MANUAL FOR THE Mini Integrated Pointer Illuminator Module (MIPIM) Rev.
SAFETY SUMMARY GENERAL This manual contains operating instructions and maintenance procedures which may cause injury or death to personnel, or damage to equipment if not properly followed. Prior to performing any task, the WARNINGs, CAUTIONs and NOTEs included in that task shall be reviewed and understood.
SAFETY PRECAUTIONS The following general safety precautions supplement the specific WARNINGs, CAUTIONs and NOTEs that appear elsewhere in this manual. WARNING The Mini Integrated Pointer Illuminator Module (MIPIM) emits both visible and invisible laser radiation. Nominal Skin Hazard Distances (NSHD) and Nominal Ocular Hazard Distances (NOHD) for safe operation are listed in Table i-1. Exposure to the MIPIM’s laser beams within these distances can cause irreversible damage to the human eye and/or skin.
Table i-1 Laser Safety Parameters 1 Visible Infrared 3R 1 3B AH (F) 1 3B 3B DL (F) 1 101m 0 234m 0 32.6m 240m 0 0 654m 0 1.34km 0 161m 1.38km 0 0 1.03km 0 2.11km 0 255m 2.16km 0 0 1.52km 0 3.09km 0 378m 3.16km 0 0 0 0 0 0 0 0 0 0 OD unaided 0.7 - 1.7 - 0.8 2.1 - - OD aided 0.7 - 1.6 - 0.8 2.
WARNING Laser modes designated as Safety Class 1 or 3R (low power) may be used for force-on-force training only if the opposing forces are beyond the NOHD and NSHD values shown in Table i-1. WARNING Laser modes designated as Safety Class 3B (high power) shall NOT be used for force-on-force training. WARNING IR lasers are detectable by an enemy using night vision devices. Detection is easier in smoky, foggy, or rainy conditions.
WARNING The MIPIM is designed to be used with destructive weapon systems. Improper operation or misuse of the MIPIM with these weapon systems could lead to personal injury or death of either the operator or other persons within weapons range. Safe firearms handling procedures must be practiced at all times. WARNING • Do not short circuit, puncture, disassemble, crush, or incinerate. • Do not attempt to recharge battery. • Prior to use, inspect batteries for cracks, dents, leakage, or bulging.
WARNING Use of incorrect batteries poses a risk of fire or explosion. Be aware that batteries do exist with similar physical characteristics to the DL123A battery, but with a different voltage and/or polarity path. Ensure that only 3V lithium batteries with a raised positive (+) terminal are installed in the MIPIM. WARNING Use of off-brand batteries poses a risk of fire or explosion. Ensure that only 3V lithium batteries produced by a well-known battery manufacturer are installed in the MIPIM.
TABLE OF CONTENTS SAFETY SUMMARY ....................................................................... i TABLE OF CONTENTS ............................................................... vii LIST OF FIGURES ........................................................................ ix LIST OF TABLES ........................................................................... x CHAPTER 1 ......................................................................................1-1 INTRODUCTION .....................
TABLE OF CONTENTS - Continued CHAPTER 3 ......................................................................................3-1 MAINTENANCE ...........................................................................3-1 SECTION I ...................................................................................3-1 MAINTENANCE AND TROUBLESHOOTING .............................3-1 3.1 TROUBLESHOOTING .....................................................3-1 3.2 PREVENTIVE MAINTENANCE .........................
LIST OF FIGURES Figure 1-1 MIPIM Mounted to M4/M4A1 (Top Mount)..................... 1-1 Figure 1-2 MIPIM Major Components .............................................1-6 Figure 1-3 Features and Controls (Sheet 1 of 2).............................1-9 Figure 1-4 Features and Controls (Sheet 2 of 2)...........................1-10 Figure 2-1 Battery Installation ..........................................................2-3 Figure 2-2 Rail Grabber Bracket ......................................................
LIST OF TABLES Table i-1 Laser Safety Parameters .................................................... iii Table 1-1 Technical Specifications ..................................................1-5 Table 1-2 List of Major Components ...............................................1-7 Table 1-3 List of Features and Controls ........................................1-11 Table 2-1 Shot Group Movement (Top Mounted) ...........................2-7 Table 2-2 Shot Group Movement (Left Side Mounted) ...................
CHAPTER 1 INTRODUCTION SECTION I GENERAL INFORMATION Figure 1-1 MIPIM Mounted to M4/M4A1 (Top Mount) 1.1 SCOPE This manual is intended for use by operators of the Mini Integrated Pointer Illuminator Module (MIPIM). It provides a system description, operational procedures, and maintenance responsibilities. Complete familiarization with this manual prior to using the equipment will ensure safe operation and maximum effectiveness of the MIPIM.
1.2 MODEL NUMBER AND EQUIPMENT NAME MPM-000-A11, Mini Integrated Pointer Illuminator Module (MIPIM), LED 1.3 MANUFACTURER L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 USA 1.4 PURPOSE OF EQUIPMENT The MIPIM is a multifunction laser device that emits visible or infrared (IR) light for precise weapon aiming and target / area illumination. It is also equipped with an integrated, high intensity, LED White Light Illuminator. 1.
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SECTION II EQUIPMENT DESCRIPTION 1.6 SYSTEM DESCRIPTION The MIPIM is a multifunction laser device that emits visible or IR light for precise weapon aiming and target / area illumination. It is also equipped with an integrated, high intensity, LED White Light Illuminator. The Visible Aim Laser provides for active target acquisition in low light and close quarters combat situations without the need for night vision devices.
1.7 TECHNICAL SPECIFICATIONS Table 1-1 Technical Specifications WEIGHT AND DIMENSIONS Weight (with batteries) 9.9 ounces (258 g) Length 4.1 inches (10.4 cm) Width 3.2 inches (8.1 cm) Height 1.7 inches (4.
1.8 MAJOR COMPONENTS The MIPIM system includes the components shown in Figure 1-2. Table 1-2 provides a brief functional description of each item. The “Key” column in Table 1-2 corresponds to the label numbers in Figure 1-2.
1.7 MAJOR COMPONENTS – Continued Table 1-2 List of Major Components Key Major Component Function 1 Strap, Retaining (2) May be used alone or in conjunction with hook and loop fastener tape as an alternate means of attaching the Remote Cable Switch to the weapon. 2 Soft Carrying Case Protects the MIPIM and accessories while in a field environment. The case includes belt clips for attachment to the standard issue web belt.
1.7 MAJOR COMPONENTS – Continued Table 1-2 List of Major Components - Continued Key Major Component 8 MIPIM Assembly The MIPIM is a handheld or weapon mounted, multifunction laser device that emits visible or IR light for precise weapon aiming and target / area illumination. It is also equipped with an integrated, high intensity, LED White Light Illuminator. 9 Remote Cable Switch Allows for fingertip activation of the MIPIM without interrupting the operator’s proper shooting platform (stance).
1.9 FEATURES AND CONTROLS Figures 1-3 and 1-4 show features and controls for the MIPIM. Table 1-3 provides a brief functional description of each item. The “Key” column in Table 1-3 corresponds to the label numbers in Figures 1-3 and 1-4.
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1.9 FEATURES AND CONTROLS - Continued Table 1-3 List of Features and Controls Key Control/ Indicator Function 1 Tri-Function Lens Cap Serves the following three functions when installed over the Tri-Laser Assembly: a. Uses an Illuminator Diffuser to spread the laser energy from the IR Illuminator over an angle of approximately 180 degrees, allowing for illumination of a wider area; b. Prevents emission from the Visible Aim Laser; and c.
1.9 FEATURES AND CONTROLS - Continued Table 1-3 List of Features and Controls - Continued Key Control/ Indicator Function 5 IR Aim Laser Used with night vision devices to provide a precision aim point or to mark targets. 6 White Light Illuminator Provides a white light beam designed to allow for facial recognition at 25 meters. 7 White Light Lens Cap When installed over the White Light Illuminator, reduces the risk of inadvertent emission of white light energy.
1.9 FEATURES AND CONTROLS - Continued Table 1-3 List of Features and Controls - Continued Key Control/ Indicator Function 13 Remote Jack / Jack Plug Provides an interface for the Remote Cable Switch. The MIPIM comes with a remote jack plug installed to protect the remote jack from debris and moisture. 14 FIRE Button Used to actively emit laser radiation and/or white light that corresponds with the position of the Mode Selector.
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CHAPTER 2 OPERATING INSTRUCTIONS SECTION I PREPARATION FOR USE AND INSTALLATION 2.1 PREPARATION FOR USE Unpacking the Equipment Open the soft carrying case and verify that all major components listed in Table 1-2 are present. Check the MIPIM to ensure the following additional items are included: a. Battery Cap b. Safety Screw c. Remote Jack Plug d. Tri-Function Lens Cap e.
2.2 BATTERY HANDLING Battery Inspection Before installation, inspect the 3-volt lithium batteries for any cracks, dents, leakage, or bulging. Never install a defective battery in the MIPIM. Battery Installation WARNING Ensure the Mode Selector is turned to the O (OFF) position before attempting to install, remove, or replace batteries. WARNING Do not store the MIPIM with batteries installed. NOTE Proper battery orientation is clearly marked on the label near the battery compartment. 1.
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2.3 MOUNTING CONFIGURATIONS / PROCEDURES Rail Grabber Bracket The MIPIM is equipped with an integral rail grabber bracket (Figure 2-2) that is designed for direct attachment to weapons with a MIL-STD-1913 rail. RECOIL LUG MOUNTING SCREW Figure 2-2 Rail Grabber Bracket Mounting Configurations The MIPIM can be mounted on either the top or side rails of the host weapon.
2.3 MOUNTING CONFIGURATIONS / PROCEDURES Continued Mounting Procedures WARNING Be sure the weapon is CLEAR and SAFE before proceeding. WARNING Failure to properly secure the MIPIM to the rail may lead to boresight repeatability and zeroing issues. In extreme cases, the MIPIM could fall off the rail, thereby exposing the operator or other personnel to the MIPIM laser(s). WARNING The MIPIM may be placed at any position (forward and aft) on the rail that is most convenient for the operator.
2.3 MOUNTING CONFIGURATIONS / PROCEDURES Continued 1. Loosen the mounting screw on the rail grabber bracket until the jaws have sufficient space to fit over the weapon rail. 2. Hold the MIPIM with the laser apertures facing in the direction of the muzzle of the weapon. 3. Position the MIPIM on the rail ensuring the recoil lug is seated in the desired recoil groove of the rail. 4. While pushing down and forward on the MIPIM, turn the mounting screw clockwise as tightly as fingers allow.
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2.5 BORESIGHTING PROCEDURES The MIPIM incorporates a factory preset feature that may be used to quickly bring the co-aligned lasers nearly parallel with the barrel of the host weapon. CAUTION Do not force the adjusters beyond their end of travel. To establish this preset, rotate the Boresight Adjusters to the full CCW end of travel, then rotate them back CW three complete turns. Finally, place a positive load on the adjusters by turning each adjuster 1/2 turn CCW.
Table 2-4 Mounting Configurations and Weapon Offsets Weapon M4/M4A1/ M16A4 MWS M4/M4A1/ M16A4 MWS M4/M4A1/ M16A4 MWS M249 Short Barrel M249 Short Barrel M249 Short Barrel M249 Standard Barrel M249 Standard Barrel M249 Standard Barrel M240B MG M240B MG M240B MG Mount Range Zeroed To Top Rail 300m Left Rail 300m Right Rail 300m Feed Tray Cover Rail Left Side Forward Rail Right Side Forward Rail Feed Tray Cover Rail Left Side Forward Rail Right Side Forward Rail Feed Tray Cover Rail Left Side Forward
2.6 ZEROING PROCEDURES After establishing the factory preset or boresighting the MIPIM / weapon combination, the MIPIM may be zeroed to the weapon via live fire at a 25-meter range as described below. Table 2-4 provides target offsets that must be applied to the 25-meter zeroing target. Refer to Tables 2-1, 2-2, and 2-3 for adjuster rotation and resultant direction of shot group movement. NOTE The Boresight Adjusters move the aiming beams at the rate of 0.2 mrad per click.
2.6 ZEROING PROCEDURES - Continued g. Fire a 3-round shot group and note the center of the shot group relative to the designated strike point. Retighten the integral rail grabber bracket. h. Rotate the Boresight Adjusters to move the center of the shot group to the designated strike point. i. Fire another 3-round shot group and again observe the center of the new shot group relative to the designated strike point. j.
SECTION II OPERATING INSTRUCTIONS 2.7 MODES OF OPERATION Table 2-5 describes the modes of operation for the MIPIM. Table 2-5 Modes of Operation Position Mode O OFF A AIM Class 3R L D AL DL AH DH 2-14 Remarks The MIPIM will not operate. Prevents inadvertent emission of laser and white light energy. VISIBLE Visible Aim Laser is selected. White Light Illuminator is selected. Visible Aim Laser is selected in DUAL conjunction with the White (Class 3R) Light Illuminator.
2.7 MODES OF OPERATION - Continued Mode Selection WARNING The Class 1 and 3R lasers (low power) described in Table 2-5 may be used in force-on-force training only if the opposing operators are beyond the NOHD and NSHD values shown in Table i-1. WARNING The Class 3B lasers (high power) described in Table 2-5 shall NOT be used in force-on-force training. WARNING To prevent inadvertent activation of the laser(s) or white light energy, the Mode Selector should be in the O (OFF) position when not in use.
2.7 MODES OF OPERATION - Continued Safety Screw A removable safety screw installed in the lockout position prevents the Mode Selector from being turned to the high power laser settings (i.e., AH, DH). This configuration is appropriate for a training environment or when the MIPIM is being stored. A 3/32” hex head wrench is used to remove the safety screw when, for tactical reasons, access to the high power laser settings is desired (see paragraph 3.3.5).
2.7 MODES OF OPERATION - Continued Mode Activation Once the mode of operation has been selected, the MIPIM may be used in that mode by activating the system as follows: Momentary Operation. Pressing and holding the FIRE Button operates the MIPIM in the selected mode. When the button is released, the MIPIM turns off. NOTE The MIPIM is equipped with a shut-down feature that will automatically turn off any laser (or the White Light Illuminator) that has been activated for five continuous minutes.
2.7 MODES OF OPERATION - Continued CAUTION When the Remote Cable Switch is plugged into the remote jack, it automatically locks in place. To remove it, pull back on the cable sleeve. Do not remove the Remote Cable Switch by pulling on the cable. NOTE The MIPIM comes with a jack plug installed in the remote jack that must be removed and stored before installing the Remote Cable Switch.
2.8 USING THE LASERS Laser modes of operation are selected and activated as described in section 2.7. Illuminator Beam Size The IR illumination beam may be varied from flood to spot by rotating the Illuminator Focus Knob as shown in Figure 2-9.
2.8 USING THE LASERS - Continued Tri-Function Lens Cap To install the Tri-Function Lens Cap, stretch it out and over the front of the Tri-Laser Assembly so that it is snug and firmly in place (see Figures 2-10 and 2-11). When installed, the Tri-Function Lens Cap serves the following purposes: a. Uses an Illuminator Diffuser to spread the laser energy from the IR Illuminator over an angle approaching 180 degrees, allowing for illumination of a wider area.
2.8 USING THE LASERS - Continued Figure 2-11 Lens Caps Uninstalled Pattern Generator / Illuminator Diffuser Lens Cap Five different Pattern Generator / Illuminator Diffuser Lens Caps are supplied with the MIPIM for command and control purposes. Each incorporates an Illuminator Diffuser and one of five different Aim Laser Pattern Generators (i.e., circle, square, triangle, T-shape, cross).
2.8 USING THE LASERS - Continued a. Uses an Illuminator Diffuser over the IR Illuminator identical to that described for the Tri-Function Lens Cap. b. Uses a Pattern Generator to project a specific holographic design over the aim points of both the Visible and IR Aim Lasers resulting in a 2.6m shape at 300m (see Figure 2-12). Shapes are visible with the naked eye if using the Visible Aim Laser and with night vision devices if using the IR Aim Laser.
2.8 USING THE LASERS - Continued c. Release the FIRE Button. Successful programming will be indicated by three orange flashes on the LED Status Indicator. If programming was unsuccessful, the LED Status Indicator will display a steady red light for two seconds. The set pulse rate will remain until it is programmed differently. NOTE To ensure successful programming, the Mode Selector must be turned to the desired pulse rate within 5 seconds of pressing the FIRE Button.
2.8 USING THE WHITE LIGHT ILLUMINATOR Continued Under certain operating conditions, particularly at night, it may be desirable to help prevent inadvertent emission of white light energy. The White Light Lens Cap is provided for this purpose. To install the White Light Lens Cap, stretch it out and over the front of the White Light Illuminator so that it is snug and firmly in place. See Figures 2-10 and 2-11. 2.
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CHAPTER 3 MAINTENANCE SECTION I MAINTENANCE AND TROUBLESHOOTING 3.1 TROUBLESHOOTING The procedures below will help the operator correct some of the basic problems that may arise with the MIPIM. If an equipment malfunction occurs that is not listed, or the tests, inspections, and corrective actions do not resolve the problem, refer to section 3.4 for additional guidance. Table 3-1 Troubleshooting Procedures Symptom 1. Laser beam(s) appear weak or do not come on when activated. Malfunction a.
3.1 TROUBLESHOOTING - Continued Table 3-1 Troubleshooting Procedures – Continued Symptom 2. White Light Illuminator appears weak or fails to come on when activated. 3. Laser(s) and/or White Light Illuminator turn off unexpectedly. Malfunction a. Software overload. b. Mode Switch is in the O OFF position. c. White Light Lens Cap is preventing white light emission. d. Battery power is low. e. Reflector assembly is obscured by dirt, dust, or grime. f. Battery compartment and/or contacts corroded. a.
3.2 PREVENTIVE MAINTENANCE - Continued WARNING Isopropyl alcohol is flammable and toxic. To avoid injury, keep away from open fire and use in a well ventilated area. MIPIM Housing Inspect the housing for any signs of damage including cracks, missing parts, and any other visible defects. Rinse thoroughly with water or mild soap and water, then dry with a wiping rag. If necessary, clean around buttons, switches, adjusters, and attachment points using fresh water and a cotton swab.
3.2 PREVENTIVE MAINTENANCE - Continued Laser Ports and Reflector Assembly Inspect the laser ports and Reflector Assembly Cover for dirt, dust, and grime. Remove any large particles or loose dirt using air or a lens brush. Fine cleaning of the optical surfaces should be performed using an optical cloth and cleaning solution. Avoid using excessive force as this may scratch the lenses. Remote Jack Inspect the remote jack for corrosion, dirt and damage.
3.3 CORRECTIVE MAINTENANCE - Continued 3. Apply a light coating of fluorinated grease to the replacement o-ring. 4. Stretch the replacement o-ring over the battery compartment threads and slip it into its retaining groove. 5. Reinstall the battery cap and tighten.
3.3 CORRECTIVE MAINTENANCE - Continued Replacing Battery Cap / Battery Cap Lanyard 1. Turn the battery cap counterclockwise until it comes free of the battery compartment threads. 2. Use the fingers of one hand to squeeze the battery cap o-ring while simultaneously pushing it out of its retaining groove. Grasp the o-ring with fingers of the other hand and pull it off the battery compartment threads. 3.
3.3 CORRECTIVE MAINTENANCE - Continued 5. Replace the battery cap and/or battery cap lanyard as necessary. 6. Stretch smaller eye of the battery cap lanyard over the post on the battery cap. 7. Simultaneously stretch and pull the larger eye of the battery cap lanyard over the battery cap threads. Work the lanyard until it is seated neatly in the groove closest to the MIPIM housing. 8. Stretch the o-ring over the battery compartment threads and slip it into its retaining groove. 9.
CORRECTIVE MAINTENANCE - Continued 2. Remove the Reflector Assembly Cover by turning it counterclockwise until it comes free of the MIPIM housing. 3. Use the fingers of one hand to squeeze the reflector assembly o-ring while simultaneously pushing it out of its retaining groove. Grasp the o-ring with fingers of the other hand and pull it off the reflector assembly. 4. Apply a light coating of fluorinated grease to the replacement o-ring. 5.
CORRECTIVE MAINTENANCE - Continued Replace White Light Lens Cap NOTE This procedure is easier to accomplish with the Reflector Assembly Cover and reflector assembly o-ring removed. 1. If applicable, remove the old Lens Cap by pulling it off the MIPIM housing. 2. Remove the Reflector Assembly Cover by turning it counterclockwise until it comes free of the MIPIM housing. 3. Use the fingers of one hand to squeeze the reflector assembly o-ring while simultaneously pushing it out of its groove.
CORRECTIVE MAINTENANCE - Continued 5. Work the looped end down the reflector assembly toward the MIPIM housing, until it is seated neatly in the groove closest to the MIPIM housing. 6. Reinstall the reflector assembly o-ring and Reflector Assembly Cover (see CORRECTIVE MAINTENANCE, Replace Reflector Assembly Cover / O-Ring). 7. Flip the Lens Cap up and over the Reflector Assembly Cover. Replace Tri-Function or Pattern Generator / Illuminator Diffuser Lens Cap 1.
CORRECTIVE MAINTENANCE - Continued 2. With the new Lens Cap oriented as shown in Figure 3-5, align the eyes in the longer end of the lanyard with the attachment points on the bottom of the MIPIM. Work the eyes over the attachment points, starting with the tancolored attachment point. 3. Lead the smaller end of the lanyard over the Tri-Laser Assembly and work the eyes over attachment points on the top of the MIPIM, starting with the tan-colored attachment point.
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SECTION II SERVICE / PACKING AND UNPACKING 3.4 RETURN INSTRUCTIONS For service, repair, or replacement, first e-mail returns.insight@l-3com.com or call toll-free 1-877-744-4803. To assist with determining if the item is repairable, the following information will be requested: a. Serial number of the defective item; b. Thorough description of the malfunction, defect, or damage; and c. If known, an explanation as to how the malfunction, defect or damage occurred.
3.4 RETURN INSTRUCTIONS - Continued Place the item and a copy of the test report or detailed description of the failure in a suitable packing container. Mark the package with “Field Return” and the RMA number. Ship via fastest, traceable, pre-paid means to: L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 3.
APPENDIX A END ITEM COMPONENTS AND REPAIR PARTS SCOPE This Appendix lists end item components and repair parts available for the MIPIM.
SCOPE - Continued 2 1 9 8 3 4 7 5 6 Figure A-1 End Item Components Table A-1 End Item Components / Repair Parts ITEM NO.
SCOPE - Continued 12 11 10 13 18 14 17 16 15 Figure A-2 MIPIM Assembly Table A-2 List of Repair Parts ITEM NO.
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APPENDIX B ACCESSORIES SCOPE This Appendix lists additional items authorized for support of the MIPIM.
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The MIPIM is designed and produced by: L-3 Communications Corporation Warrior Systems Division Insight Operations 9 Akira Way Londonderry, NH 03053 USA Phone 603.626.4800 / Fax 603.626.4888 www.l3warriorsystems.com This manual contains technical data whose export is governed by the U.S. International Traffic in Arms Regulations (ITAR). This information must not be transferred to a foreign person without the proper authorization of the U.S. Government.
