Operating instructions
19
Installation
installation using a Block-oFF plate For usa onlY:
If this unit is to be installed into a masonry replace or a zero-clearance replace with a direct connection
you must install a non-combustible seal-off device such as a block-off plate or damper adapter. By
installing a block-off plate you seal the chimney, ensuring that no smoke enters the home and sealing the
chimney to encourage draft. To construct a block-off plate follow the below steps.
Before starting this type of installation refer to instaLLation - Masonry firePLace instaLLation - insert for
additional information. For clearances refer to sPecifications - cLearances to coMbustibLes - 1200-c insert
A
B
C
D
Front of fireplace opening.
A
B
C
and sPecifications - cLearances to coMbustibLes - 1700-c insert.
See Figure 19 and 20 for examples of a masonry replace and a
zero-clearance replace with a direct connection.
1. Determine where the block-off plate will be installed; above
the top of the rebox (it must be high enough to easily install
the connection pipe) but below the damper area. Look for a
location that is level and in an area where the plate can be
mounted easily.
The measurement that will be needed are as followed (refer
to Figure 17 and 18):
A - The width at the front of the rebox at the height where
the block-off plate will be installed.
B - The width at the back of the rebox at the height where
the block-off plate will be installed.
C - Then depth of the block-off needed (the distance
between A and B).
D - The distance of the center of the ue to the front of the
replace opening. Refer to Step 3.
NOTE: In general masonry replaces have square reboxes
while zero-clearance (metal) replaces have domed rebox
tops. Therefore zero-clearance block-off plates may be more
difcult to install. Insulation may be used around the edges
to simplify sealing the plate.
2. Create a cardboard template of the dimensions with 2” (51
cm) wide anges on each side. These anges will be used to
mount the block-off plate to the inside of the rebox. Bend
the anges downwards on the template and place it inside
the replace. Continue on if the template ts correctly in
its planned location. If the template does not t, make a
new template with the required corrections until it does t
correctly.
3. With the template in place, mark the location for the center
of the ue pipe when the unit is in place. If installing a
1200-C the distance will be approximately 8¼” or 9
15
/16”
back from the replace opening. If installing a 1700-C the
distance will be approximately 12¾” or 14
7
/16” back from
the replace opening. Remove the template and cut a 6¼”
diameter hole centered on this mark.
Figure 17: 3D of Dimensions needed from
the Fireplace.
Figure 18: Layout of the Block-Off Plate.