SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. Kodiak PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE Wood Stove BY: SHERWOOD INDUSTRIES LTD OWNER’S MANUAL Models: 1200 & 1700 Insert and 1200 & 1700 Fireplace Freestanding Contact your local building or fire officials, or the authority having jurisdiction about restrictions and installation inspection requirements in your area.
Table of Contents Safety Precautions.............................................................................................3 Operating Instructions........................................................................................4 Building Your Fire...................................................................................6 Air Control.............................................................................................9 How It Works................................................
Safety Precautions FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” WOOD STOVE, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION: ● Please read this entire manual before you install and use your new woodstove. Failure to follow instructions may result in property damage, bodily injury or even death. Be aware that local Codes and Regulations may override some items in this manual. Check with your local inspector.
Operating Instructions FIRST START When first installed, the chimney, firebricks and steel are cold and it usually takes several hours on a fairly high burn for them to become hot and dry enough for the stove to function well. We recommend during the unit’s first burn that a door and window are opened to vent the smoke and fumes created from the unit’s paint curing. The paint will smell a little for the first burn or two as it cures.
Operating Instructions REPLACING THE GLASS: Never strike or slam the door, hit the glass or let burning wood rest against it. If the glass cracks when the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has been replaced. If the glass is damaged in any way, a factory replacement is required (see “PARTS LIST”). To remove the door, open and lift. To replace the glass, remove the steel retaining clips and all loose glass.
Operating Instructions MAINTENANCE: At the end of each heating season clean the chimney and the smoke pipe. If soot has accumulated above the top baffle bricks, remove, clean, and then replace them. If the secondary air tube is badly eroded, replace it. Replace worn door gaskets and broken bricks as needed. FAILURE TO INSPECT AND CLEAN YOUR CHIMNEY SYSTEM REGULARLY CAN RESULT IN A CHIMNEY FIRE, WHICH COULD DAMAGE THE CHIMNEY OR CAUSE A HOUSE FIRE.
Operating Instructions c) DO NOT OVERFIRE. If the heater or chimney connector glows, you are overfiring. d) CAUTION: DO NOT PLACE FUEL WITHIN SPACE HEATER INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL. 4. For Maximum Efficiency: When the stove is hot, load it fully to the top of the door opening and burn at medium low settings. When the fuel is mostly consumed, leaving a bed of red coals, repeat the process.
Operating Instructions length for the logs used in the 1200 would be about 16“ (381 mm) but it can burn pieces up to 18” long. Ideal length for the logs used in the 1700 would be about 18“ (381 mm) but it can burn pieces up to 20” long logs. Burn only dry, seasoned wood. It produces more heat and less soot or creosote. Freshly cut wood has about 50% moisture. A 10 pound (4.5 Kg) log contains 5 pounds (2.3 Kg) of water. To season firewood, split and stack it so that air can get to all parts of the wood.
Operating Instructions a) Air supply – Inside the home, normal household appliances such as clothes dryers and forced-air furnaces compete for air, resulting in air starvation to the fire. This creates a condition in the house known as negative pressure. When a house experiences negative pressure, the combustion gases can be drawn from the chimney and into the house. This condition is commonly referred to as downdrafting.
Operating Instructions HOW IT WORKS: Smoke 1/2" Ceramic baffle; reflects heat down to burn up smoke. Primary air; window airwash. Secondary air tubes; creates a secondary burn on the particles in the smoke. Pilot air. Dry seasoned wood Slider plate; used for air flow control. Intake air. Intake air. Figure 4: 1200 Air Flow Path. Smoke 1/2" Ceramic baffle; reflects heat down to burn up smoke. Primary air; window airwash.
Specifications 1200 SPECIFICATIONS: Table 1: 1200 General Information. Model 1200 Freestanding Flat Top Width x Depth 1200 Insert Step Top 25” x 22 7/16” (635 mm x 570 mm) Height with pedestal or legs 28 1⁄4” (718mm) 31 1⁄4” (794 mm) Height of body 18 1⁄4” (464 mm) 21 1⁄4” (540 mm) Fire box size 273⁄4” x 211⁄2” (705 mm x 546 mm) 191/16” (484 mm) 16.1” x 18.25” x 11.15” (409 mm x 464 mm x 283 mm) (depth x width x height) 1.85 feet3 (0.0526 meter3) Capacity 800 - 1,500 feet2 (74.3 - 139.
Specifications 1700 SPECIFICATIONS: Table 2: 1700 General Information. Model 1700 Freestanding Flat Top Width x Depth 25” x 26 Step Top 15/16” (635 mm x 684 mm) Height with pedestal or legs 28 1⁄4” (718mm) 31 1⁄4” (794 mm) Height of body 18 1⁄4” (464 mm) 21 1⁄4” (540 mm) Fire box size (depth x width x height) 273⁄4” x 26” (705 mm x 660 mm) 191/16” (484 mm) 20.65” x 18.25” x 11.95” (525 mm x 464 mm x 304 mm) 2.5 feet3 (0.
Specifications CLEARANCES TO COMBUSTIBLES - 1200 INSERT: 10” (254 mm) A Minimum clearance to an unshielded side wall B Minimum clearance to an unshielded 8” (203 mm) mantle C Minimum top facing (protruding 3⁄4” [19 mm]) clearance 171⁄2” (445 mm) D Minimum side facing (protruding 3⁄4” [19 mm]) clearance 1” (25 mm) E † From front of door opening to edge of floor protection USA 16” (406 mm) CND 18” (450 mm) F † From side/back of unit to edge of floor protection USA 6” (152 mm) CND 8” (200 mm)
Specifications CLEARANCES TO COMBUSTIBLES - 1200 FREESTANDING: MAINTAIN THESE MINIMUM CLEARANCES TO UNSHIELDED COMBUSTIBLES* �������� ���� � � ����� � � � ����� � ������ ���� ���� � ������ ������ ���� ���� � � � �� �� � ���� ���� � �������� ���� ���� ���� � � � J � � ����� I ������ Table 7: 1200 Freestanding Clearance to Combustibles. Single Wall Pipe Double Wall Pipe** Double Wall Pipe with Heat Efficiency Shield 50-1088 (Flat top model only) Top vent out back wall with min.
Specifications CLEARANCES TO COMBUSTIBLES - 1700 FREESTANDING: MAINTAIN THESE MINIMUM CLEARANCES TO UNSHIELDED COMBUSTIBLES* �������� ���� � � ����� � � � � ������ ���� ���� � ����� � � ������ ������ ���� ���� � �� �� � ���� ���� � �������� ���� ���� ���� � � � J � � ����� I ������ Figure 8: 1700 Freestanding Clearance to Combustibles Single Wall Pipe Double Wall Pipe** Double Wall Pipe with Heat Efficiency Shield 50-1088 (Flat top model only) Top vent out back wall with min.
Specifications DIMENSIONS - 1200 INSERT: 267/8" (683mm) 229/16" (574mm) 221/4" (566mm) 273/4" (705mm) 337/8" (860mm) 205/16" (516mm) 461/8" (1171mm) Min 131/4" (337mm) Max 1415/16" (380mm) 5" (127mm) 161/2" (419mm) Regular Surround 2715/16" (709mm) Oversized Surround 333/16" (709mm) 191/8" (486mm) 2011/16" (525mm) 183/8" (467mm) 191/16" (484mm) 19" (482mm) 227/8" (580mm) 3/16" (5mm) Figure 6: 1200 Insert Dimensions.
Specifications DIMENSIONS - 1200 INSERT: 2615/16" (684mm) 241/4" (566mm) 273/4" (705mm) 337/8" (860mm) 461/8" (1171mm) 2413/16" (630mm) Min. 173/4" (452mm) Max. 197/16" (495mm) 5" (127mm) 21" (533mm) 2011/16" (525mm) Regular Surround 2715/16" (709mm) Oversized Surround 333/16" (709mm) 191/8" (486mm) 191/16" (484mm) 183/8" (467mm) 231/2" (596mm) 273/8" (695mm) 3/16" (5mm) Figure 7: 1700 Insert Dimensions.
Specifications DIMENSIONS - 1200 FREESTANDING: 22 7/16" 25" (570mm) 5 15/16" (635mm) 6 1/16" 16 1/2" (151mm) (153mm) (419mm) 30 1/4" 9 15/16" (769mm) (252mm) 15 13/16" (402mm) 29 15/16" (760mm) 28 1/4" 20" (508mm) 3 (718mm) 7/8" (98mm) 10" (254mm) Legs same height 14 3/4" 24 3/8" (375mm) 26 (619mm) 3/8" (670mm) Figure 8: 1200 Freestanding Flat Top Dimensions.
Specifications DIMENSIONS - 1700 FREESTANDING: 25" 26 (635mm) 15/16" 19 3/8" (684mm) 5 15/16" (492mm) 21" (151mm) 6 1/16" (534mm) (153mm) 15 7/8" 9 15/16" (403mm) (252mm) 30 1/4" (769mm) 28 1/4" (718mm) 10" (254mm) Pedestal same height 23 1/16" (586mm) 24 1/2" 25 15/16" 3 7/8" (622mm) (659mm) (98mm) Figure 10: 1700 Freestanding Flat Top Dimensions.
Specifications FREESTANDING SIDE DIMENSIONS FOR FAN KIT: �� ������� � ���� ������� � ���� ������ �� ���� ������� Figure 12: 1200 Freestanding with Fan Kit Dimensions. �� ���� ��� � ���� ���� ��� �� ���� ���� ��� � ����� ���� ��� Figure 13: 1700 Freestanding with Fan Kit Dimensions.
Installation Please read and understand these instructions before installing pedestal or ash pan and leg option. Failure to follow these instructions carefully could cause personal injury or property damage. All screws are pre-installed on the base of the unit. REMOVAL FROM PALLET: • Remove the bricks from the unit before starting. • Remove the two (2) carriage bolts (shown in Figure 15) that secure the unit to the pallet from inside the firebox. Figure 14: Rivet.
Installation LEGS AND ASH PAN INSTALLATION - FREESTANDING: • Place the unit on the pallet on its back. • Attach pedestal spacer to bottom of the unit, using the supplied screws. • Attach the air channel box to the front of the pedestal spacer using two (2) T-20 screws. • Slide the ash pan assembly over the bolts, using the key-holed slots provided, and tighten all four (4) bolts. • Carefully remove the cast iron legs from the packaging and secure each leg with two (2) bolts provided.
Installation OUTSIDE AIR KIT: It is mandatory to use outside air for installations in mobile homes. ���� �� �������� A 4” (10.2 cm) fresh air adaptor kit is available. This adaptor can be installed either on the back pedestal or through the floor under the pedestal. The cover plate must be installed on the unit if your stove is located in a mobile home or if using outside air from the bottom. Place the 1⁄4” mesh screen between the fresh air adaptor and the body of the pedestal (as shown to right).
Installation CHIMNEY INSTALLATION THROUGH WALL: Here are four (4) methods of combustible wall chimney connector pass-throughs. Information was provided from NFPA 211. Minimum chimney clearance to brick and combustibles 2 inches (50.8 mm) } Chimney Flue Minimum clearance 12 inches (304.8 mm) of brick Chimney connector Fire clay liner } Minimum 12 inches (304.8 mm) to combustibles Masonry chimney Figure 20: Chimney Through Wall - Method A.
Installation INSTALLATION OF A LISTED, FACTORY BUILT CHIMNEY - FREESTANDING: This is a generic set of instructions; always follow the chimney manufacturer’s instructions explicitly. Also refer to “RECOMMENDED HEIGHTS FOR FLUE PIPE”. 1. 2. 3. 4. 5. 6. 7. 8. 9. Set floor protector and stove in location in accordance with the “CLEARANCES TO COMBUSTIBLES - 1200 FREESTANDING” or “CLEARANCES TO COMBUSTIBLES 1700 FREESTANDING”. 2 ft (0.
Installation and in any area within 10 feet Rain cap/ Spark arrestor cap (304.8 cm) of the roof ridge, the chimney must be 2 feet Storm Collar Roof radiation (60.9 cm) above the ridge. Roof flashing shield (if required) Refer to Figure 24. Roof Note: Increasing the chimney Insulated chimney height above the roof may help your unit to draft better.
Installation MASONRY CHIMNEY INSTALLATION - FREESTANDING: DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. A non-combustible floor protector is required under all freestanding units; refer to “CLEARANCES TO COMBUSTIBLES - 1200 FREESTANDING” or “CLEARANCES TO COMBUSTIBLES - 1700 FREESTANDING”. When venting into a masonry chimney, the floor protector must be installed directly below the chimney vent and 2” (50.8 mm) on either side of the chimney vent.
Installation MASONRY FIREPLACE INSTALLATION - FREESTANDING: Rain Cap Steel Plate or Flashing Chimney Support and Clamp Unless you are experienced, we recommend installation by your dealer or a professional installer. Many venting manufacturers have listed kits available to connect a stove to a masonry fireplace. Always follow the vent manufacturer’s installation instructions. Rigid Stainless Steel Liner The existing damper may have to be removed to allow installation.
Installation These connectors must be installed in accordance with the manufacturer’s instructions. Use only specified components. The chimney and pipe must extend at least 10 feet (2.4 m) above the stove and 3 feet (0.9 m) above the highest point of the roof. Install a rain cap with spark arrestor at the top that will not impede the smoke exhaust. The chimney must be supported at the ceiling or roof so that its weight will not sit on the stove.
Installation MASONRY FIREPLACE INSTALLATION - INSERT: Unless you are experienced, we recommend installation by your dealer or a professional installer. It is recommended that you install the decorative plates (if purchased) into the shrouds before installing the unit. Refer to “INSTALLATION OF DECORATIVE PLATES - INSERT”. Install only in a masonry fireplace at least 25” (635 mm) wide, 22” (560 mm) high and 14” (356 mm) deep with a good-condition chimney at least 15 ft (4.
Installation The flue collar is removable for installations into fireplaces with low openings. a) Remove the first two (2) front secondary air tube and ceramic baffles, if installed (see CERAMIC BAFFLE INSTALLATION). USA 16” (406 mm) CND 18” (450 mm) Floor Protection Masonry Fireplace 8" (203 mm) Combustible Floor Figure 32: Insert Installation into existing fireplace without hearth. b) Unscrew the nut on top of the inside of the firebox, using a 9/16” wrench or socket (see Figure 34).
Installation Figure 36: Leveling leg. Figure 35: Attaching removable flue. SURROUND PANEL SEALED INSTALLATION FOR USA ONLY - INSERT: Before starting this type of installation refer to INSTALLATION - MASONRY FIREPLACE INSTALLATION - INSERT for additional information. For clearances refer to SPECIFICATIONS - CLEARANCES TO COMBUSTIBLES - 1200 INSERT and SPECIFICATIONS - CLEARANCES TO COMBUSTIBLES - 1700 INSERT.
Installation INSTALLATION USING A BLOCK-OFF PLATE FOR USA ONLY - INSERT: If this unit is to be installed into a masonry fireplace or a zero-clearance fireplace with a direct connection you must install a non-combustible seal-off device such as a block-off plate or damper adapter. By installing a block-off plate you seal the chimney, ensuring that no smoke enters the home and sealing the chimney to encourage draft. To construct a block-off plate follow the below steps. 1.
Installation 5. Mount the block-off plate using masonry screws in a masonry fireplace and sheet metal screws on a zeroclearance fireplace (screws need only be long enough to penetrate the first layer of metal). 6. Insulate the block-off plate using high-temperature fiberglass insulation and furnace cement. Mantel Damper must be removed Stainless steel chimney connector must extend 12" (305mm) past the block-off plate. Block-off plate or damper adaptor.
Installation MODEL 1200 BRICK PLACEMENT & TUBE LOCATIONS: COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS. Tube E Tube D Tube A ick Br l a e rti S iz l Pa l Fu rick B lf Ha rick B 1. Place the three (3) full size bricks along each side of the firebox and one (1) full size brick on either side of the back of the firebox. 2. To place the floor bricks, lay the two (2) partial bricks along the back of the floor.
Installation MODEL 1700 BRICK PLACEMENT & TUBE LOCATIONS: COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS. Tube C Tube B Tube A ick al Br Parti rick ize B S l l u F Half ck Bri 1. Place the four (4) full size bricks along each side of the firebox and one (1) full size brick on either side of the back of the firebox. 2. To place the floor bricks, lay the two (2) partial bricks along the back of the floor.
Installation DOOR INSTALLATION: Please inspect all components for damage. If damage has occurred, please contact the courier company, dealer, or distributor and have components repaired or replaced before installation. Remove the door from the packaging. Inspect the door assembly for damage. 1. Install door handle as shown in Figure 44. Nut Cast Latch Washer (x2) Spring Washer Furel Handle Figure 44: Installation Door Handle Hardware. 2.
Installation CERAMIC BAFFLE INSTALLATION: 1. Remove the front secondary air tube by placing a screwdriver (any style except flat head) into one of the air holes and tapping it with a hammer/mallet to the left. Step 1 is only required on the insert models. 2. Slide the right ceramic baffle in over the secondary air tubes at the top of the firebox. The tab must be on the top and pointing towards the center and the smooth side is to face down. Right Ceramic Baffle Left Ceramic Baffle 3.
Installation OPTIONAL FAN INSTALLATION - FREESTANDING: Refer to FAN WIRING DIAGRAM before installing your optional fan kit. 1. Remove the fan assembly from the box and inspect for any damage to the assembly. If damage is noticed call your dealer, distributor or courier company and have components replaced before installing kit. 2.
Installation REMOVAL OF THE SHROUDS - INSERT: 1. If the surround panel is installed, remove it by lifting the panel straight up then out. A B 2. For the right shroud, twist the handle on the air control clockwise to remove it from the rod. 3. Pull unit forward a few inches, if possible. 4. Remove the screw, using a 5/16” socket or wrench, that goes down through the firebox top into a bent over tab at the top of the shroud (see A in Figure 51). 5. The shrouds can be removed one of two ways: B a.
Installation INSTALLATION OF THE SURROUND PANEL - INSERT: Installation of Trim: The trim set for your surround panel must be installed before installing the surround panel onto the unit, if not already done. 1. Attach one side trim to the top trim, using a corner bracket (see Figure 53) to secure pieces together. There are two (2) main pieces to each corner bracket (see Figure 54).
Parts List Referance Number 1 2 3 4 5 5 5 6 7 8 8 9 9 10 10 10 11 12 12 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 42 Description 120°F (49°C) Ceramic Fan Temperature Sensor Domestic power cord - 115V Convection Blower - 115V (Freestanding) Fan Controller with Knob - 115V Door Gasket - 7 feet (2.
Parts List Referance Number 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 43 44 45 46 47 48 48 48 49 49 49 50 51 52 53 54 54 54 54 Description Part Number Door Handle Assembly (Rod, Cast Latch, Brass Spring) Wood Door Glass Retainer Kit (With Screws) 1200 Freestanding Flat Top Left Side Cabinet 1200 Freestanding Flat Top Right Side Cabinet 1200 Freestanding Step Top Left Side Cabinet 1200 Freestanding Step Top Right Side Cabinet 1700 Freestanding Flat Top Left Side Cabinet 1700 Freestanding Flat
Parts Diagram - Freestanding 30 34 October 2004 31 35 28 32 15 Kodiak - Freestanding Components 33 29 46 18 8 19 45 17 20 21 17 22 23 25 24 43 44 16 4 27 7 6 14 1 26 2 9 44
May 2006 Kodiak - Pedestal and Leg Kit Components 11 37 39 41 10 13 5 40 38 36 12 Parts Diagram - Pedestals & Legs 45
Parts Diagram - Fireplace Insert Kodiak - Fireplace Insert Components October 2004 3 42 2 47 54 8 15 53 54 46 49 51 48 50 52 Common parts are shown in Parts Diagram - Freestanding.
Warranty Sherwood Industries Ltd. Limited Lifetime Warranty Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the finest materials and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser.
Warranty 6. If the problem is not covered by the Limited Warranty, the customer will be responsible for all repair costs, as well as all storage, shipping and the cost of removing and re-installing the stove. 7. If you are not satisfied with the service provided by the Enviro dealer, write to Sherwood Industries Ltd. at the address listed on the last page of the Owner’s Manual. Include the date you bought the product and a description of the problem. Exclusions and Limitations: 1.
Warranty d) Salt air in coastal areas or high-humidity can be corrosive to the finish; these environments can cause rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty. 11. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s settings of components, lack of proper and regular maintenance, alteration, or act of God. 12.
Installation Data Sheet The following information must be recorded by the installer for warranty purposes and future reference.
