SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE PELLET STOVE WINDSOR OWNER’S MANUAL Contact your building or fire officials about restrictions and installation inspection requirements in your area. PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
Table of Contents Introduction..............................................................................................................3 Pellet Quality..................................................................................................3 Rating Label Location.....................................................................................3 Important Safety Data....................................................................................4 Safety Warnings And Recommendations......
Introduction PELLET QUALITY: Pellet quality is important, please read the following: Your enviro pellet stove has been designed to burn wood pellets only. Do not use any other type of fuel, as this will void any warranties stated in this manual. The performance of your pellet stove is greatly affected by the type and quality of wood pellets being burned. As the heat output of various quality wood pellets differs, so will the performance and heat output of the pellet stove.
Introduction IMPORTANT SAFETY DATA: Please read this entire Owner’s Manual before installing or operating your ENVIRO Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Contact your local building or fire official to obtain a permit and any information on installation restrictions and inspection requirements for your area.
Introduction ASHES: Disposed ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be on a non-combustible floor on the ground, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have been thoroughly cooled. ELECTRICAL: The use of a surge protected power bar is recommended.
Operating Instructions AUTOMATIC SAFETY FEATURES: Your pellet Stove has the following safety features: A) The stove will shut off when the fire goes out and the exhaust temperature drops below 120 °F (49°C). B) The stove has a high temperature safety switch. If the temperature on the hopper reaches 200 °F (93 °C) the auger will automatically stop, and the stove will shut off when the exhaust temperature cools. If this happens call your local dealer to reset the 200 °F (93 °C) high limit switch.
Operating Instructions OPERATING YOUR PELLET STOVE: PRE-BURN INSTRUCTIONS: The burn pot liner holes must be clear and the liner installed correctly against the ignitor tube for proper operation. Check the hopper for enough pellets to start the unit. DO NOT OPERATE THE UNIT WITH THE DOOR OR ASH PAN OPEN. MANUAL MODE: To START: Press the ON / OFF button. The stove will turn on. The system light will flash.
Routine Cleaning and Maintenance The following list of components should be inspected and maintained routinely to ensure that the appliance is operating at its optimum and giving you excellent heat value: 2-3 Days / Weekly Burn Pot and Liner Ash Pan Inside Firebox Door Glass Heat exchanger tubes Ash pan and Door gaskets Door Latch Semi-annually or 2 Tons of Fuel Exhaust Vent Fresh air Intake Tube Blower Mechanisms Heat exchanger tubes Behind firebox liners All Hinges Post Season Clean-up Burn Pot Liner Ig
Routine Cleaning and Maintenance ASH PAN AND DOOR GASKETS (weekly) After extended use the gasketing may come loose. To repair this, glue the gasketing on using hightemperature fiberglass gasket glue available from your local ENVIRO dealer. This is important to maintain an airtight assembly. ASH PAN (weekly) The ash pan is located under the burner. To remove the ash pan, simply turn the knob and pull out towards the front. Dump the ashes into a metal container stored away from combustibles.
Routine Cleaning and Maintenance EXHAUST VENT (season) This vent should be cleaned every year or after two (2) tons of pellets. We recommend contacting your dealer for professional cleaning. To clean the vent pipe, tap lightly on the pipe to dislodge any loose ash. Open the bottom of the “T” to dump the ash, then vacuum as much of the ash out of the vent pipe as possible. BLOWER MECHANISMS (season) Unplug the stove then open the right and left side panels to access the two blowers.
Installation DECIDING WHERE TO LOCATE YOUR PELLET APPLIANCE: 1. Check clearances to combustibles (see INSTALLATION - CLEARANCES TO COMBUSTIBLES and INSTALLATION - ALCOVE CLEARANCES). 2. Do not obtain combustion air from an attic, garage or any unventilated space. Combustion air may be obtained from a ventilated crawlspace. 3. Do not install the stove in a bedroom. 4.
Installation DIMENSIONS: 141/4" (360mm) 153/8" (390mm) 257/8" (659mm) 253/4" (653mm) 271/8" (689mm) 241/8" (614mm) Figure 6: Windsor Freestanding Dimensions. CLEARANCES TO COMBUSTIBLES: These dimensions are minimum clearances but it is recommended that you ensure sufficient room for serving, routine cleaning and maintenance. Back wall Adjacent 3" wall (76mm) This pellet stove requires floor protection.
Installation ALCOVE CLEARANCES: This unit may be installed in an alcove. Maintain the clearances to combustibles shown in Figure 8. Minimum Width 48" (1219mm) Install vent at clearances specified by the vent manufacturer. Minimum Height 48" (1219mm) Maximum Depth 36" (914mm) Figure 8: Alcove Clearances. MOBILE HOME INSTALLATION: ● Secure the heater to the floor using the holes in the leg of the appliance (normally used for the leveling legs).
Installation EXHAUST AND FRESH AIR INTAKE LOCATIONS: INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENTING MANUFACTURER 8 3/8” (214 mm) 4 3/8” (112 mm) 12 7/8” (326 mm) 10 1/2” (265 mm) 8 1/2” (216 mm) Figure 10: Inlet and Outlet Location. EXHAUST Base of unit to center of flue Side of unit to center of flue Center of unit to center of flue 10 5⁄8” (270 mm) 12 1⁄8” (308 mm) 3⁄4” (19 mm) FRESH AIR INTAKE.
Installation VENT TERMINATION REQUIREMENTS: IT IS RECOMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER/INSTALLER. Table 1: Use in conjunction with Figure 12 for allowable exterior vent termination locations. Letter Minimum Clearance A 24 in (61 cm) Description Above grass, top of plants, wood, or any other combustible materials. B 48 in (122 cm) C 24 in (61 cm) From beside/below any door or window that may be opened. From above any door or window that may be opened.
Installation CORNER THROUGH WALL INSTALLATION: Fresh Air Intake 3" (7.5 cm) Wall thimble manufactured by pellet vent manufacturer. 3" (7.5 cm) Figure 13: Corner Installation. HORIZONTAL EXHAUST THROUGH WALL INSTALLATION: Vent installation: install vent at clearances specified by the vent manufacturer. A chimney connector shall not pass through an attic or roof space, closet or similar concealed spaces, or a floor, or ceiling.
Installation 10. The pipe must extend at least 12” (30 cm) away from the building. If necessary, bring another length of pipe (PL type) to the outside of the home to connect to the first section. Do not forget to place high temperature silicone around the pipe that passes through the thimble. Exhaust 3" (75mm) or 4" (100mm) "PL" or "L" Vent Wall Thimble 45o Elbow with Screen or Termination Cap Fresh Air Intake 11.
Installation VERTICAL RISE WITH HORIZONTAL TERMINATION INSTALLATION (RECOMMENDED): A 45° elbow with a rodent screen may be used in place of the termination cap (or stainless steel termination hood). Termination cap 90°elbow Wall framing Vertical section of vent pipe Wall strap Horizontal frame for thimble Clean out tee Wall thimble ������ ������� Figure 16: Through Wall with Horizontal Termination.
Installation INSIDE VERTICAL INSTALLATIONS: 1. Choose a stove location that is ideal. See the section “INSTALLATION - DECIDING WHERE TO LOCATE YOUR PELLET APPLIANCE.” 2. Place the unit on the hearth pad (if installed on a carpeted surface) and space the unit in a manner so when the pellet vent is installed vertically, it will be 3” (76 mm) away from a combustible wall. 3. Locate the center of the fresh air intake pipe on the unit.
Installation OUTSIDE VERTICAL INSTALLATIONS: To accomplish a outside vertical pipe installation, follow steps 1 through 5 in the “INSIDE VERTICAL INSTALLATIONS” section and then finish it by performing the following (refer to Figure 19). 1. Install a tee with clean out on the outside of the house. 2. Install PL vent upward from the tee. Make sure that you install support brackets to keep the vent straight and secure. 3. Install ceiling thimble and secure the flashing as you go through the roof. 4.
Installation HEARTH MOUNT INSTALLATION: Damper Removed or Fastened Open Mantel Minimum 8" (20 cm) from top of stove Clean-out Fresh-air intake should com from chimney. If holes already exist fresh-air intake can be taken through back of the fireplace or through the ash dump. Min 6" (150 mm) Floor Protection Masonry Fireplace Combustible Floor Figure 20: Hearth Mount - Side View. Rain cap - ensure cap is at least 2 feet (610mm) above the roof at the lowest point Storm Collar 1.
Installation INSTALLATION WITH EXTERIOR MOUNTED EXHAUST BLOWER: The WINDSOR can be equipped with an externally mounted exhaust blower (PART #20-070). This optional kit will include all components necessary to install the exhaust blower on any external vertical wall surface. Choose a location for your stove that meets the requirements stated in this manual and allows installation with the least amount of interference to house framing, plumbing, wiring, etc.
Installation 9. Connect the wires in the stove. Re-install the left side access cover to the stove and the back grill on the exterior vent housing. 10. Set the Slider Damper as described in the INSTALLATION - SLIDER/DAMPER SETTING“ section. NOTE: Ensure that all vent connections are installed by placing three (3) screws evenly spaced and a small bead of high temperature silicone at each chimney connection.
Installation THROUGH WALL VERTICAL INSTALLATION WITH EXHAUST BLOWER: Refer to INSTALLATION - INSTALLATION WITH EXTERIOR MOUNTED EXHAUST BLOWER and INSTALLATION - OUTSIDE VERTICAL INSTALLATIONS. Ensure that vent pipe is properly secured to wall using wall straps. Maintain clearances to combustibles on vent pipe as well as unit.
Installation THERMOSTAT INSTALLED: This control board can be placed into two (2) different modes: HI / LOW OPERATION: When the jumper J9 is not jumped then the control board is in a HI / LOW mode operation. If the unit has been placed in the HI / LOW mode, the unit will be taken to a low or idle setting when the thermostat is not calling for heat. When the thermostat calls for heat, the unit will go to the setting that is displayed on the control board Heat Indicator.
Installation door opening). Set the slider damper so that the pressure reads 0.18” to 0.20” W.C. (44.8 to 49.8 Pa). Some fuels may require higher or lower settings. The pressure readings are taken through a hole in the front of the firebox under the door, using a Magnehelic Gauge. The slider damper is located behind the left cab side. Undo the two (2) T-20 torx screws that hold the inspection cover on the left side and remove. Note: Some parts have been removed in order to see components more clearly.
Troubleshooting DO NOT: ● Service the stove with wet hands. The stove is an electrical appliance, which may pose a shock hazard if handled improperly. Only qualified technicians should deal with possible internal electrical failures. ● Do not remove from the firebox any screws without penetrating oil lubrication. ● Hold the ON / OFF BUTTON down. This is a momentary contact switch and can be damaged if held down too long. WHAT TO DO IF: 1. The stove will not start. 2. The stove will not operate when hot. 3.
Troubleshooting hose from vacuum switch. Check exhaust vacuum readings by placing the open end of the vacuum hose on a Magnahelic Gauge (readings must be above 0.18” to 0.20” W.C. (44.8 to 49.8 Pa) on low fire). If the motor fails to reach a 0.10” W.C. readings, then replace the combustion blower. üPoor quality fuel – insufficient energy in the fuel to produce enough heat to keep the stove burning or operational. üExhaust temperature sensor failure.
Troubleshooting 6. The 200 °F ( 93 °C) high limit temperature sensor has tripped. üReset sensor and determine cause – was it convection blower failure or 160 °F ( 71 °C) temperature sensor failure? Bypass the 160 °F ( 71 °C) sensor, does the convection blower come on high? If no, replace the blower. If yes, replace sensor (located on the left side of the firewall). üCheck the fuses on the circuit board (see “TROUBLESHOOTING - FUSES”). 7. The convection blower will not function normally.
Wiring Diagram White Black Armor Cable Supplied Grey 200oF (93oC) High Limit Temperature Sensor Grey Black White Blue White Combustion Blower Optional Exterior Exhaust Blower Brown o Power Cord o 120 F (49 C) Exhaust Temperature Sensor Ground Brown Black Red Black White 115V White 220V Lt Blue Common Ignitor 5 Amp Fueses Vacuum Switch Thermostat 5V DC Black White Orange Orange Purple Blue Yellow Purple White Auger Motor 30 Hot Black 160oF (49oC) Convection Temperature Sensor Conve
Parts List Reference Number 1 Description Part Number 120 °F (49 °C) Ceramic Fan Temperature Sensor EC-001 Domestic Power Cord - 115V EC-042 2 Auger Motor - 115V EF-001 3 Fan Temp Sensor 160 °F (71 °C) EF-013 4 High Limit Temp Sensor 200 °F (93 °C) Manual Reset EF-016 5 Vacuum Switch - 115V EF-017 Silicone Hose EF-018 Aluminum Hose Barb EF-019 Ignition Burn Pot EF-021 External Exhaust Back EF5-143 External Exhaust Box EF5-144 External Exhaust Bottom EF5-145 45° Exhaust Adaptor
Parts List Reference Number 27 Part Number Door Knob - Brushed Nickel 50-262 Circuit Board Stand Offs 50-331 Air Deflector 50-363 Hose Barb Shield 50-472 29 Combustion/ Exhaust Blower - 115V 50-473 30 Stainless Steel Burn Pot Liner - Standard 50-474 30 Stainless Steel Burn Pot Liner - High Ash 50-587 31 Shafted Auger With Paddles - 115 V 50-504 32 Convection Blower - 115 V 50-514 33 Flush Handle for Hopper Lid 50-523 Self Adhesive Vinyl Spacers (set of 4) 50-607 Control Panel &
Parts List Reference Number Description Part Number 38 Cast Side Left - Diamond Black 50-234 38 Cast Side Left - Inferno Red 50-235 38 Cast Side Left - Pearl Grey 50-236 38 Cast Side Left - Wedgewood Blue 50-237 38 Cast Side Left - Westport Green 50-238 38 Cast Side Left - Antique Chestnut 50-862 39 Cast Side Right - Painted 50-204 39 Cast Side Right - Antique White 50-239 39 Cast Side Right - Diamond Black 50-240 39 Cast Side Right - Inferno Red 50-241 39 Cast Side Right -
Parts Diagram - Components WINDSOR - Components December 2004 � � �� � �� � �� � � � �� � �� 34
�� �� �� �� �� December 2004 �� �� WINDSOR - Steel & Cast �� �� �� �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� Parts Diagram - Steel & Cast 35
Warranty Sherwood Industries Ltd. gives a five year limited warranty on all steel manufactured parts. A one-year warranty is provided on all electrical components. The above limited warranties are extended only to the original purchaser. There is no warranty on the following parts: ● Glass window ● Fiberglass rope gaskets ● refractory material ● burn pot liner ● paint ● enamel finish or gold plating where it applies **NOTE: The paint on the brick firebox lining may peel.
Installation Data Sheet The following information must be recorded by the installer for warranty purposes and future reference.
