INSTALLATION AND OPERATION MANUAL Enphase IQ 7, IQ 7+, IQ 7X, and IQ 7A Micros with EN4 Bulkhead IQ 7 Series Micro with EN4 Bulkhead June 11, 2020 141-00047-01
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Corporate Headquarters Contact Information Enphase Energy Inc. 47281 Bayside Parkway Fremont, CA 94538 USA enphase.com/en-us/support/contact FCC Compliance This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Table of Contents Important Safety Information .......................................................................................................................................... 5 Read this First .................................................................................................................................................. 5 EN4 Bulkhead Microinverters ........................................................
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Ordering Replacement Parts .......................................................................................................................... 29 Enphase Q Cable Planning and Ordering ...................................................................................................... 29 Connector Spacing Options ..................................................................................................................
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Important Safety Information Read this First This manual contains important instructions for use during installation and maintenance of the IQ 7™ Series Microinverters with the Enphase EN4 bulkhead. EN4 Bulkhead Microinverters IMPORTANT: Enphase IQ Series EN4 Microinverters include AC and DC connectors integrated into the microinverter bulkhead.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ 7 Series Microinverter Safety Instructions General Safety DANGER: Risk of electric shock. Risk of fire. Only use electrical system components approved for wet locations. Only qualified personnel should install, troubleshoot, or replace Enphase Microinverters or Enphase Q Cable and Accessories. Ensure that all AC and DC wiring is correct and that none of the AC or DC wires are pinched, shorted or damaged.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Microinverter Safety WARNING: Risk of equipment damage You must match the DC operating voltage range of the PV module with the allowable input voltage range of the Enphase Microinverter. The Enphase Microinverter is not protected from damage due to moisture trapped in cabling systems. Never mate microinverters to cables that have been left disconnected and exposed to wet conditions. This voids the Enphase warranty.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation PV Rapid Shutdown Equipment (PVRSE) This product is UL Listed as PV Rapid Shut Down Equipment and conforms with NEC-2014 and NEC-2017 section 690.12 and C22.1-2015 Rule 64-218 Rapid Shutdown of PV Systems, for AC and DC conductors, when installed according to the following requirements: • Microinverters and all DC connections must be installed inside the array boundary.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation The Enphase IQ System The Enphase IQ System includes: • Enphase IQ 7™v, IQ 7+™, IQ 7A™ and IQ 7X™ Micros The smart grid ready IQ Series Micros convert the DC output of the PV module into grid-compliant AC power. • Enphase IQ Envoy™ (ENV-IQ-AM1-240) The Enphase IQ Envoy is a communication device that provides network access to the PV array.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation How the Enphase IQ Series Micros Work The Enphase Microinverter maximizes energy production by using a sophisticated Maximum Power Point Tracking (MPPT) algorithm. Each Enphase Microinverter individually connects to one PV module in your array.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Planning for Microinverter Installation The Enphase IQ 7 Micro is compatible with 60-cell PV modules, and the IQ 7+ Micro and IQ 7A Micro support PV modules with 60 or 72 Cells. The IQ 7X requires a 96-cell PV module. All of them install quickly and easily.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation About EN4 Bulkhead Microinverters If your PV modules have TE PV4S SOLARLOK connectors, or other connectors Listed and identified for intermatability with the Enphase EN4 bulkhead connector, you may plug them directly into the IQ 7 Series microinverter with EN4 bulkhead. For other connector combinations, Enphase bulkhead adapters are required.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Branch Circuit Capacity Plan your AC branch circuits to meet the following limits for maximum number of microinverters per branch when protected with a 20 amp (maximum) over current protection device (OCPD).
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Lightning and Surge Suppression Enphase Microinverters have integral surge protection, greater than most traditional inverters. However, if the surge has sufficient energy, the protection built into the microinverter can be exceeded, and the equipment can be damaged. For this reason, Enphase recommends that you protect your system with a lightning and/or surge suppression device.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Enphase Microinverter Installation Installing the Enphase IQ Series Micros involves several key steps. Each step listed here is detailed in the following pages.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 1: Position the Enphase Q Cable A. Plan each cable segment to allow drop connectors on the Enphase Q Cable to align with each PV module. Allow extra length for slack, cable turns, and any obstructions. B. Mark the approximate centers of each PV module on the PV racking. C. Lay out the cabling along the installed racking for the AC branch circuit. D. Cut each segment of cable to meet your planned needs.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 3: Mount the Microinverters A. Mount the microinverter bracket side up (as shown) and under the PV module, away from rain and sun. Allow a minimum of 1.9 cm (3/4”) between the roof and the microinverter. Also allow 1.3 cm (1/2”) between the back of the PV module and the top of the microinverter. WARNING: Install the microinverter under the PV module to avoid direct exposure to rain, UV and other harmful weather events.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 4: Create an Installation Map The Enphase Installation Map is a diagram of the physical location of each microinverter in your PV installation. Copy or use the blank map on page 41 to record microinverter placement for the system or provide your own layout if you require a larger or more intricate installation map. Each Enphase Microinverter, Envoy, and Battery have a removable serial number label.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 5: Manage the Cabling A. Use cable clips or tie wraps to attach the cable to the racking. Leave no more than 1.8 m (six feet) between cable clips or tie wraps. B. Dress any excess cabling in loops so that it does not contact the roof. Do not form loops smaller than 12 cm (4¾ “) in diameter. WARNING: Tripping Hazard. Loose cables can become a tripping hazard. Dress the Enphase Q Cable to minimize this potential.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 7: Terminate the Unused End of the Cable Terminate the unused end of the Enphase Q Cable as follows. A. Remove 13 mm (½ inch) of the cable sheath from the conductors. Use the terminator loop to measure 13 mm. 13mm Terminator Body B. Slide the hex nut onto the cable. There is a grommet inside of the hex nut that should remain in place. C.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 8: Complete Installation of the Enphase Q Aggregator or Junction Box A. Connect the Enphase Q Cable into the Enphase Q Aggregator or junction box. B. Use the ground lug on the Q Aggregator for module, rack, and balance of system grounding, if needed. C. Refer to the wiring diagrams on page 43 for more information. Wire colors are listed in the following table.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Step 10: Energize the System A. Turn ON the AC disconnect or circuit breaker for the branch circuit. B. Turn ON the main utility-grid AC circuit breaker. Your system starts producing power after a five-minute wait time. C. Check the LED on the connector side of the microinverter: LED color Indicates Flashing green Normal operation. AC grid function is normal there is communication with the IQ Envoy.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Troubleshooting Follow all the safety measures described throughout this manual. Qualified personnel can use the following troubleshooting steps if the PV system does not operate correctly. WARNING: Risk of electric shock. Do not attempt to repair the Enphase Microinverter; it contains no user-serviceable parts.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Method 1: Clear this Error Using Enlighten • Log in to Enlighten and access the system. • Click the Events tab. The next screen shows a current “DC Resistance Low - Power Off” condition for the system. • Click DC Resistance Low - Power Off. • Where “n” is the number of affected devices, click n devices (show details). • Click the serial number of the affected microinverter. • Click Reset DC Resistance Low - Power Off Sensor.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Troubleshoot an Inoperable Microinverter To troubleshoot an inoperable microinverter, follow the steps in the order shown. WARNING: Risk of electric shock. Always de-energize the AC branch circuit before servicing. Never disconnect the DC connectors under load. WARNING: The Enphase Microinverters are powered by DC power from the PV modules.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation M. Check the DC connections between the microinverter and the PV module. The connection may need to be tightened or reseated. If the connection is worn or damaged, it may need replacement. N. Verify with your utility that line frequency is within range. O. If the problem persists, contact Customer Support at enphase.com/en-us/support/contact.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Install a Replacement Microinverter A. When the replacement microinverter is available, verify that the AC branch circuit breaker is de-energized. B. Mount the microinverter bracket side up and under the PV module, away from rain and sun. Allow a minimum of 1.9cm (0.75”) between the roof and the microinverter. Also allow 1.3cm (0.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation J. Add the new microinverter serial number to the Envoy database by initiating a device scan using one of the following methods: a. Method 1: Initiate a scan using the Installer Toolkit mobile app • In Installer Toolkit, once connected to the IQ Envoy, navigate to the Overview screen. • From the Overview screen, tap Detected > Start Device Scan to start a new 30minute device scan.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Ordering Replacement Parts Replacement adapters for Microinverters with EN4 bulkhead include: • • • ECA-EN4-S22: EN4 (TE PV4-S SOLARLOK) 150mm/5.9” to MC4 ECA-EN4-FW: EN4 (TE PV4-S SOLARLOK) to 150mm/5.9” non-terminated cable. ECA-EN4-S22-L: EN4 (TE PV4-S SOLARLOK) 600mm/23.6” to MC4 These parts are available from your Enphase distributor.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Enphase Q Cable Accessories The Enphase Q Cable is available with several accessory options for ease of installation, including: 30 • Field wireable connectors (male): (Q-CONN-10M) Make connections from any Field Wireable female connector • Field wireable connectors (female): (Q-CONN-10F) Make connections from any Q Cable open connector or Field Wireable male connector • Enphase Q Aggregator: (Q-BA-3-1P-60) Aggregates up to th
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Technical Data Technical Considerations Be sure to apply the following when installing the Enphase IQ 7 Series Micro System: WARNING: Risk of equipment damage. You must match the DC operating voltage range of the PV module with the allowable input voltage range of the Enphase Microinverter. WARNING: Risk of equipment damage.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Specifications See specifications in the following tables for: • Enphase IQ7-60-E-US Microinverters • Enphase IQ7PLUS-72-E-US Microinverters • Enphase IQ7X-96-E-US Microinverters • Enphase IQ7A-72-E-US Microinverters • Enphase Q Cable IQ7-60-E-US Microinverter Specifications Enphase IQ7-60-E-US Microinverter Parameters Topic Unit Min Typical Max DC Parameters 235 W – 350+ W Commonly used module pairings1 Peak power tracking vo
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Enphase IQ7-60-E-US Microinverter Parameters Topic Unit Min High AC voltage trip limit accuracy mVrms Low AC voltage trip limit accuracy mVrms 179 % ±0.1 Frequency trip limit accuracy Trip time accuracy Typical Max 280 milliseconds ±0.1% or 2 cycles Overvoltage class AC port III AC port backfeed under single fault A 0 Power factor setting 1.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Enphase IQ7-60-E-US Microinverter Parameters Topic Unit Min Typical Max Standard warranty term enphase.com/warranty Compliance CA Rule 21 (UL 1741-SA) UL 62109-1, UL1741/IEEE1547, FCC Part 15 Class B, ICES-0003 Class B, CAN/CSA-C22.2 NO. 107.1-01 This product is UL Listed as PV Rapid Shut Down Equipment and conforms with NEC-2014 and NEC-2017 section 690.12 and C22.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7PLUS-72-E-US Microinverter Specifications IQ7PLUS-72-E-US Microinverter Parameters Topic Unit Min Typical Max DC Parameters Commonly used module pairings4 W 235 W - 440+ W Peak power tracking voltage V 27 Operating range V 16 Maximum DC input voltage V Minimum / maximum start voltage V Maximum DC input short circuit current (module Isc) A 36 45 60 60 22 60 15 Overvoltage class DC port II DC Port backfeed
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7PLUS-72-E-US Microinverter Parameters Topic Unit Min Typical Max Miscellaneous Parameters Maximum6 microinverters per 20A (max) AC branch circuit 240 VAC (single phase) 208 VAC (single phase) 13 11 CEC weighted efficiency 240 VAC (single phase) 208 VAC (single phase) Static MPPT efficiency (weighted, ref EN 50530) % Total harmonic distortion % % C Ambient temperature range Night tare loss 97.0 96.5 99.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7X-96-E-US Microinverter Specifications IQ7X-96-E-US Microinverter Parameters Topic Unit Min Typical Max DC Parameters Commonly used module pairings7 W 320 W - 460+ W Peak power tracking voltage V 53 64 Operating range V 25 79.5 Maximum DC input voltage V Minimum / maximum start voltage V Maximum DC input short circuit current (module Isc) A 79.5 33 79.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7X-96-E-US Microinverter Parameters Topic Unit Min Typical Max Miscellaneous Parameters Maximum9 microinverters per 20A (max) AC branch circuit 240 VAC (single phase) 208 VAC (single phase) 12 10 CEC weighted efficiency 240 VAC (single phase) 208 VAC (single phase) % Static MPPT efficiency (weighted, ref EN 50530) % Total harmonic distortion % Ambient temperature range C 97.5 97.0 Night tare loss 99.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7A-72-E-US Microinverter Specifications IQ7A-72-E-US Microinverter Parameters Topic Unit Min Typical Max DC Parameters Commonly used module pairings10 W 295 W - 460+ W Peak power tracking voltage V 38 43 Operating range V 18 58 Maximum DC input voltage V Minimum / maximum start voltage V Maximum DC input short circuit current (module Isc) A 58 30 58 15 Overvoltage class DC port II DC Port backfeed under si
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation IQ7A-72-E-US Microinverter Parameters Topic Unit Min Typical Max Miscellaneous Parameters Maximum12 microinverters per 20A (max) AC branch circuit 240 VAC (single phase) 208 VAC (single phase) 11 11 CEC weighted efficiency 240 VAC (single phase) 208 VAC (single phase) Static MPPT efficiency (weighted, ref EN 50530) % Total harmonic distortion % % C Ambient temperature range Night tare loss 97.0 96.5 99.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Q Cable Specifications Specification Value Voltage rating 600V Voltage withstand test (kV/1min) AC 3.0 Max DC conductor resistance (20ºC) (Ω/km) 5.
IQ 7 / IQ 7+ / IQ 7X / IQ 7A with EN4 Bulkhead Installation and Operation Enphase Installation Map 42 © 2020 Enphase Energy Inc. All rights reserved.
© 2020 Enphase Energy Inc. All rights reserved. A B C D 8 ONE 2-POLE 20 AMP CIRCUIT BREAKER PER BRANCH CIRCUIT TO METER OR AC DISTRIBUTION PANEL 8 GROUND 7 AC DISTRIBUTION PANEL OR SUBPANEL NEUTRAL METER 7 Q CABLE BLACK - L1 RED - L2 4 NOTE: Ground PV modules according to local requirements. 5 3 TERMINATOR CAP INSTALLED ON END OF CABLE 6 5 4 or 12 IQ 7X MICROS PER 240 AC BRANCH CIRCUIT 1 3 2 © 2019 Enphase Energy Inc.