INSTALLATION & OPERATION MANUAL Pellet Stove MODELS 25-PDV / 55-SHP22 / 55-TRP22 SAVE THESE INSTRUCTIONS Manufactured By: England’s Stove Works, Inc. PO Box 206 Monroe, VA 24574 Rev.
TABLE OF CONTENTS Convection Blower................................ 19 Combustion Blower .............................. 19 Precautionary Statements ......................... 3 Vacuum Switch ..................................... 19 Message from Us ..................................... 4 Vacuum Switch Port ............................. 19 Read Before Getting Started .................... 5 Gaskets .................................................. 20 Important Information....
INSTALLATION & OPERATION MANUAL MODEL NUMBERS: 25-PDV 55-SHP22 55-TRP22 Thank you for purchasing this product from a fine line of heating equipment. We wish you many years of safe heating pleasure with your new heating appliance. Save These Instructions. IMPORTANT: IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER. CONTACT TECHNICAL SUPPORT @ 1-800-245-6489.
A letter from our Technical Support department: Thank you for purchasing this fine product from England’s Stove Works! England's Stove Works was started, and is still owned by, a family that believes strongly in a "Do It Yourself" spirit – that’s one reason you found this product at your favorite “Do It Yourself” store.
BEFORE RE-STARTING YOUR UNIT Every time before pressing “ON” to start your unit – Be sure to remove all ashes (burnt or partially burnt) from your burn pot area! Wearing protective gloves and with the unit cool, remove the Wear Plate and dump the ashes, ensuring that the air holes are clear from debris. Also be sure to follow all other maintenance instructions as outlined in your Owner’s Manual and the Instructional DVD included with the unit.
IMPORTANT INFORMATION 1. Check local installation codes for your area. Call your Homeowner’s Insurance representative for inspection of your stove’s installation. 2. Read and comply with the instructions in this manual. 3. This unit should be tested (dry run) before loading pellets for 20 minutes. The stove should automatically shut itself off after the 20-minute dry run. 4. Your stove is designed to burn Wood Pellets only.
14. Do not allow paint, chemicals or construction dust on or near your unit. Do not allow liquid or ANY foreign materials on or inside your unit. Shut your unit down and cover it when painting, construction or similar activity is taking place. Wipe and clean your unit after any construction is done in your home, or if any foreign material gets on or inside your unit.
Proper Impingement (Baffle) Plate Placement in Pellet Stove Firebox Occasionally in shipping, the impingement (baffle) plate may shift out of its proper position. If this is the case with your stove, follow these instructions to return the plate to its proper position. 1. Remove the plate from the stove, holding the plate by its tab handle, with the cutout notch facing upwards. 2.
FLUE SYSTEM Caution: Follow the pipe manufacturer’s installation instructions and directions for passing through combustible walls and ceilings. Be sure to check local codes in your area. NOTE: See the installation drawing later in this manual (Illustration 1). This unit is equipped with a negative draft system that pulls combustion air through the burn pot and pushes the exhaust air out of the dwelling.
Through the Ceiling When venting the stove through the ceiling, the pipe is connected the same as through the wall, except the clean out tee is always on the inside of the house, and a 3” adapter is added before the clean-out tee. You must use the proper ceiling support flanges and roof flashing supplied by the pipe manufacturer -- follow the pipe manufacturer’s directions and Illustration 1 in this manual.
Freestanding Pellet Installation Caution: Follow the pipe manufacturer’s installation instructions and directions for passing through combustible walls and ceilings. Check local codes in your area. Illustration 1 Our Part AC-3000 is acceptable for through-the-wall installation. AC-3100 for 4000+ ft. installations. (AC-33000 or AC33100 if Canada) Must have minimum 3” adapter before tee for longer run. For shorter run (such as Masonry Connection below), tee alone is acceptable.
VENT TERMINATION CLEARANCES A) MIN. 4-FT CLEARANCE BELOW OR BESIDE ANY DOOR OR WINDOW THAT OPENS. B) MIN. 1-FT CLEARANCE ABOVE ANY DOOR OR WINDOW THAT OPENS. C) MIN. 2-FT CLEARANCE FROM ANY ADJACENT BUILDING. D) MIN. 7-FT CLEARANCE FROM ANY GRADE WHEN ADJACENT TO PUBLIC WALKWAYS. E) MIN. 2-FT CLEARANCE ABOVE ANY GRASS, PLANTS, OR OTHER COMBUSTIBLE MATERIALS. F) MIN. 3-FT CLEARANCE FROM A FORCED AIR INTAKE OF ANY APPLIANCE. G) MIN. 2-FT CLEARANCE BELOW EAVES OR OVERHANG. H) MIN.
OPERATING INSTRUCTIONS CAUTION: DO NOT OPERATE WITH THE DOOR OPEN. If door is left open (approximately) two minutes, unit will stop feeding and fire will go out. Do not burn trash (paper bags, etc.) in this unit. This stove has an induced draft system and is designed to operate continuously, as frequent shutdown is not required.
lantern fuel, kerosene, charcoal lighter fluid, diesel fuel or any other flammable liquid to start the fire. Do not use the manual startup method if the igniter is working. NEVER place firestarter near the igniter. If you have continued problems with the Auto-Start Igniter, call Technical Support. E-Codes “E-Codes,” or Error Codes, are codes that will appear in the Heat Range and Blower Speed windows of the Control Board if your unit experiences problems.
DAILY OPERATION Refueling the Unit Always press the “OFF” touch pad before refueling. This stove has a (approximately) 60-lb. hopper, and should be refilled when the hopper level drops to three or four inches. Note: The hopper lid will be warm; therefore, you should always use some type of hand protection. NEVER place your hand near the auger while the stove is operating. Note: Always ensure that all pellet matter is cleared from the hopper lid gasket before closing.
As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the ShutDown cycle BEFORE beginning. Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complete. Always use extreme caution when handling potentially hot stove parts, even if you think they should be cold.
Monthly Ash Removal The large baffle plate (12-5/8” x 9-3/8”) that rests above and behind the burn pot (refer to the section on “Proper Impingement Plate Placement” and the exploded diagram in the rear of this manual – Illustration 6) should be removed monthly. This can be done by lifting up the plate and pulling it out. The area behind the plate should then be cleaned thoroughly, and the plate placed back in the original position.
MAINTENANCE CAUTION: UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK! SEE EXPLODED DIAGRAM (ILLUSTRATION 6) FOR PARTS REFERENCE Parts Orders: (800) 516-3636 www.englanderstoves.com Questions: (800) 245-6489 NOTE: Visit our web site for downloadable maintenance sheets and/or a service video that details and illustrates the following maintenance tasks. WARNING: Rear Panel Removal To perform any maintenance inside the rear of the unit, the stove must be out (no fire), cooled down and unplugged.
Convection Blower The Convection (room air) Blower (Part # PU-4C447) is located on the left side of the unit and can be removed by disconnecting the power leads and removing the four mounting screws. Once this is done, the blower will slide out of the stove. This procedure can be reversed to install a new blower. Combustion Blower To replace the Combustion (exhaust) Blower (Part #PU-076002B), the power leads and the pellet vent pipe must be disconnected.
Gaskets IMPORTANT: IMPROPER GASKET MAINTENANCE, INCLUDING FAILURE TO REPLACE GASKETS, CAN CAUSE AIR LEAKS RESULTING IN SMOKE-BACKS. CHECK GASKETS OFTEN FOR AIRTIGHT SEAL AND REPLACE AS NECESSARY. IT IS MANDATORY TO REPLACE GASKETS ANNUALLY. This unit comes with a 3/4” rope gasket around the door that should be replaced annually.
Control Board The Control Board (Part #PU-CB04) is a digital read-out board. This board offers a wide variety of settings to operate the unit. This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove. The rear access panel should be removed prior to removing the control board. A 6-amp “quick-blow” fuse is used on this Control Board. NOTE: The bottom three control buttons are preset at the factory and should not require any changes.
Illustration 4 PU-CB04 Control Board Diagram (Wiring) CAUTION: Moving Parts May Cause Injury. Do NOT Operate with Panel(s) Off. DANGER: Parts May Be Hot. Risk of Electric Shock. Disconnect Power Before Servicing Unit. IMPORTANT SAFETY NOTE: If the unit or chimney connector pipe “glows” red (or white), the stove is over-fired. This condition could cause a house or chimney fire. Do not operate your unit too hot, or over-firing may result.
Adjusting Hopper Lid Latches The seals around the top of the pellet hopper are important to safe and efficient operation of the unit. The latches installed on these units are designed to pull the hopper lid tight against this seal. Over the course of operation as these seals “wear in” and compress, the tension of the latches should be tested periodically, and adjusted if necessary. To adjust the lid latches, the following tools will be needed; two ½ inch wrenches, or a ½ inch wrench and a ½ inch socket.
ACCESSORY ITEMS The following accessories can be added to your unit at anytime after purchase; however, let the unit cool down before adding any accessories. Thermostats WALL: An external wall thermostat (such as our Part # PU-DTSTAT) can be used on our pellet units as long as it is a low-voltage that works with millivolt systems. After unplugging the unit, locate the jumper wire (J-18) on the bottom of the control panel. The two screws should then be loosened and the jumper wire removed from the board.
REPLACEMENT PARTS, ACCESSORIES AND OPTIONS AC-GGK AC-DGKC AC-114 AC-114BN AC-G9 AC-SH AC-SHN AC-MBSP PU-AMS PU-047040 PU-BP02A PU-076002B PU-4C447 PU-AF6T PU-AF11B PU-62-40-151-3 PU-UCF204-12 PU-2X570 PU-CB04 PU-VS CU-VS PU-CBG PU-CMG PU-BPG PU-ABGN PU-HLG PU-CHA PU-CBF6 AC-HLSB AC-HP PU-OAK AC-3000 AC-3100 PU-DTSTAT AC-103 AC-103BN AC-106-P AC-106-PBN Glass Gasket Kit (gasket only, no glass) Door Gasket Kit (#2 on diagram) Brass Louvers (#26 on diagram) (2001 and later Models; for earlier models call 800-
Pellet Stove – Exploded View Diagram Illustration 6 Unit Dimensions: 25 1/4”W x 30 1/4”H x 28”D Unit Weight: 375 lbs. (Approx. 13 ½” height from floor to center of exhaust) 26 IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED. ENGLAND’S STOVE WORKS IS NOT RESPONSIBLE FOR ANY DAMAGE OR INJURY INCURRED DUE TO NEGLECT, OR DUE TO UNSAFE INSTALLATION OR USAGE OF THIS PRODUCT.
TROUBLE-SHOOTING GUIDE WARNING: TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR. IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR TECHNICAL SUPPORT AT 1-800-245-6489. Problem Cause Solution 1. Auger not turning 1. 2. 3. 4. 5. Loose set screw Bad gear motor Foreign matter in auger Vacuum sensor (Top Auger) Carbon buildup in feed auger tube 2. Smoke smell or dust in house 1. Improper exhaust connection 1.
You may write your unit’s Manufacture Date and Serial Number in the blank spaces on this sample tag, for future reference. This sample tag also shows the safety info. such as UL/ULC testing standard, etc. for your local officials, or anyone else who may need reference information. 28 IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED.
Have this information on hand if you phone the factory or your dealer regarding this product. Retain for your files: Model Number __________________________ Date of Purchase ________________________ Date of Manufacture _____________________ Serial #_____________________ LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties: Five Year Period: 1. Carbon steel and welded seams in the firebox are covered for 5 years against splitting. 2.
IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED. ENGLAND’S STOVE WORKS IS NOT RESPONSIBLE FOR ANY DAMAGE OR INJURY INCURRED DUE TO NEGLECT, OR DUE TO UNSAFE INSTALLATION OR USAGE OF THIS PRODUCT. CALL TECHNICAL SUPPORT WITH QUESTIONS.
WARRANTY REGISTRATION for England’s Stove Works Purchased by (Name) ______________________________________________ Address _________________________________________________________ City ________________________ State __________ Zip _________________ Telephone _______________________________________________________ Email Address ___________________________________________________ DEALER INFORMATION Purchased From (Dealer) ___________________________________________ Address ___________________________________
IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED. ENGLAND’S STOVE WORKS IS NOT RESPONSIBLE FOR ANY DAMAGE OR INJURY INCURRED DUE TO NEGLECT, OR DUE TO UNSAFE INSTALLATION OR USAGE OF THIS PRODUCT. CALL TECHNICAL SUPPORT WITH QUESTIONS.
PELLET - Meets the 2015 U.S. Environmental Protection Agency’s PLEASE NOTE: wood emission limits for wood heaters sold after May 15, 2015 EPA INFORMATION The following additions to your owner’s manual will enable you to achieve optimal emissions performance from your stove. Important safety tips are also included. ‐ Proper Installation – Please refer to the Installation section of your owner’s manual and follow the guidelines listed therein for safety and for optimal emissions performance.
Additional Venting Information Do not mix and match components from different pipe manufacturers when assembling your venting system (i.e. Do NOT use venting pipe from one manufacturer and a thimble from another). We require a minimum vertical rise of 36 in. (3 ft.) of pipe to create natural draft in the system, which helps evacuate smoke from the stove in the event of a power failure or combustion blower failure. Venting systems 15.0 ft. or shorter may be composed entirely of 3.0 in.
OUTSIDE AIR HOOK‐UP The use of outside combustion air is mandatory on this pellet stove. The outside air connection pipe protrudes from the lower rear center of the stove; use the included outside air kit to attach your stove to outside combustion air. Instructions and all the parts needed to make the outside air connection to your pellet stove are included with the outside air kit.
Daily Operation Notes Only high quality, ¼” (.25 in.) diameter wood pellets, should be used in this stove. Using low grade wood pellets with high ash content OR wood pellets with a high moisture content can cause the burn pot to fill with ash at a more rapid pace and can cause intervals between periodic maintenance to become significantly shorter. Please read the “Maintenance” section of this manual thoroughly to understand how fuel selection affects stove operation, maintenance and cleaning.
Air Controls: Your pellet stove is equipped with a control board that automatically adjusts the air to fuel ratio for optimum emissions. See your owner’s manual for information on operating the control board, and for other operational information on achieving the best burn, including these tips: The control board on this stove allows the user to adjust the heat output and convection blower speed, and turn the unit on and off.
‐ ASH REMOVAL – Follow your Owner’s manual’s instructions regarding removal and disposal of ashes. Also be sure to follow ALL Maintenance requirements as listed. ‐ REPLACEMENT of parts that are critical to emissions performance – Follow your Owner’s manual’s instructions regarding replacement of gaskets and other parts that are critical to emissions performance. Remember: “This wood heater needs periodic inspection and repair for proper operation.
