Installation manual

TABLE OF CONTENTS
Page
1. SAFETY RULES FOR OPERATING YOUR FIREPLACE ....................................... 1
2. CERTIFICATION LABEL ......................................................................................... 3
3. THE FIREPLACE ..................................................................................................... 4
3.1 INTRODUCTION .................................................................................................................. 4
3.1.1 Parts Required .................................................................................................................. 4
3.1.2 Additional Equipment (optional) ..................................................................................... 4
3.2 OPERATING THE ENERZONE SOLUTION 2.5ZC ....................................................... 5
3.2.1 Fuel ................................................................................................................................... 5
3.2.2 The use of manufactured logs .......................................................................................... 5
3.2.3 First Fires ......................................................................................................................... 6
3.2.4 Building a Fire .................................................................................................................. 6
3.2.5 Maintaining the Fire ......................................................................................................... 6
3.2.6 Primary Air ....................................................................................................................... 8
3.2.7 Combustion Settings ........................................................................................................ 8
3.2.8 Smoking − Causes and Troubleshooting .......................................................................... 9
3.3 MAINTAINING YOUR ENERZONE SOLUTION 2.5ZC ............................................. 11
3.3.1 Creosote – Formation and need for removal .................................................................. 11
3.2.2 Chimney Maintenance ................................................................................................... 11
3.3.3 Top Baffle Removal Prior to Cleaning the Chimney ..................................................... 11
3.3.4 Dealing with a Chimney Fire ........................................................................................ 12
3.3.5 Plated Finish Maintenance ............................................................................................. 12
3.3.6 Disposal of Ashes ........................................................................................................... 13
3.3.7 Refractory Replacement ................................................................................................. 13
3.3.8 Glass Care – Replacement ............................................................................................. 13
3.3.9 Glass Care – Cleaning .................................................................................................... 13
3.3.10 Gasket Replacement ....................................................................................................... 14
3.4 FIREPLACE INSTALLATION ......................................................................................... 15
3.4.1 Locating the ENERZONE SOLUTION 2.5ZC ............................................................. 15
3.4.2 Heart Extension Requirements ....................................................................................... 16
3.4.3 Framing, Facing, Mantel, and Combustible Shelf ......................................................... 16
3.4.4 Blower connection ......................................................................................................... 20
3.5 HOT AIR DUCTING INSTALLATION ........................................................................... 21
3.5.1 Gravity Kit ..................................................................................................................... 21
3.5.2 Central Forced Air Kit (Not tested under EPA certification) ........................................ 23
3.6 FRESH AIR KIT (Optional) ............................................................................................... 25
3.6.1 Outside Air Installation .................................................................................................. 25
3.7 DOOR OVERLAY INSTALLATION ............................................................................... 26
4. THE CHIMNEY ....................................................................................................... 27