Installation manual

TABLE OF CONTENTS
1. SAFETY RULES FOR OPERATING YOUR FIREPLACE ........................................ 1
2. THE FIREPLACE ...................................................................................................... 3
2.1 INTRODUCTION .................................................................................................................. 3 
2.1.1 Parts Required .................................................................................................................... 3
2.1.2 Additional Equipment (optional) ....................................................................................... 3
2.2 OPERATING THE ENERZONE SOLUTION 2.5ZC ....................................................... 4
2.2.1 Fuel .................................................................................................................................... 4
2.2.2  The use of manufactured logs ............................................................................................ 4
2.2.3 First Fires ........................................................................................................................... 5
2.2.4 Building a Fire ................................................................................................................... 5
2.2.5 Maintaining the Fire ........................................................................................................... 5
2.2.6 Primary Air ........................................................................................................................ 6
2.2.7 Combustion Settings .......................................................................................................... 7
2.2.8 Smoking  Causes and Troubleshooting ........................................................................... 8
2.3 MAINTAINING YOUR ENERZONE SOLUTION 2.5ZC ............................................... 9
2.3.1 Creosote – Formation and Need for Removal ................................................................... 9
2.2.2 Chimney Maintenance ....................................................................................................... 9
2.3.3 Fire Baffle Removal Prior to Cleaning the Chimney ...................................................... 10
2.3.4 Dealing with a Chimney Fire ........................................................................................... 10
2.3.5 Plated Finish Maintenance ............................................................................................... 11
2.3.6 Disposal of Ashes ............................................................................................................ 11
2.3.7 Refractory Replacement .................................................................................................. 11
2.3.8 Glass Care – Replacement ............................................................................................... 12
2.3.9 Glass Care – Cleaning ...................................................................................................... 13
2.3.10 Gasket Replacement ........................................................................................................ 13
2.4 FIREPLACE INSTALLATION ......................................................................................... 14
2.4.1 Locating the ENERZONE SOLUTION 2.5ZC ............................................................... 14
2.4.2 Heart Extension Requirements ........................................................................................ 15
2.4.3 Framing, Facing, Mantel, and Combustible Shelf ........................................................... 18
2.4.4 Blower connection ........................................................................................................... 26
2.5 HOT AIR DUCTING INSTALLATION ........................................................................... 27
2.5.1 Gravity Kit ....................................................................................................................... 27
2.5.2 Central Forced Air Kit (Not tested under EPA certification) .......................................... 29
2.6 FRESH AIR KIT (OPTIONAL) ......................................................................................... 31
2.6.1 Outside Air Installation .................................................................................................... 31
2.7 DOOR OVERLAY INSTALLATION ............................................................................... 33
2.8 DOOR ALIGNMENT .......................................................................................................... 34
2.9 OPTIONAL FIRE SCREEN INSTALLATION (AC01308) ............................................ 35