Owners manual

Updated 13/DEC/01 BRH
2002 Energy Suspension. All rights reserved.2002 Energy Suspension. All rights reserved.
CC
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
1131 VIA CALLEJON, SAN CLEMENTE, CA 92673
R
17
0
2
2
02/20/03
INSTRUCTION SHEET FOR SET #3-4115
Read this instruction sheet thoroughly before initiating any work!
Mount
Position
Diagram
7
1
2
3
4
5
6
NOTE: When disassembling the body mounts, be sure to note the
number and position of shims that may have been used to align
the body. These shims will have to be reused to retain proper body
alignment.
CAUTION: Remove all the body mount bolts on one side of the
vehicle. Loosen but do not remove all the body mount bolts on
the opposite side of the vehicle. Only raise one side of the vehicle
at a time, lifting the body only high enough to remove/replace the
mounts. Always watch the fan shroud, brake lines, and various
hoses for sufficient clearance when raising the body. When jacking
the body, use a 2x4 or equivalent to spread the weight. Never
place jack faces directly on body panels!
When all mounts and hardware are installed, torque all bolts to
factory specifications.
Must re-use original hardware (when specified)
Position #1,#2
1. Factory Washer
2. 4042
3. Bracket
4. 4045
5. Factory Washer w/sleeve
6. Frame
Position #3 & #5
Free standing mount
-4040 no hardware
used.
Position #4, #6, #7
1. Body
2. Factory Washer
w/sleeve
3. Use 4042 (3/4”I.D.)
Use 4041* (1.0”I.D.)
4. Frame
5. Use 4045 (3/4”I.D.)
Use 4044* (1.0”I.D.)
6. Factory Washer
1
1
2
3
3
5
4
6
2
4
5
6
POSITION #1,2
POSITIONS #4,6,7
* These parts will be used on vehicles equipped
with 1”O.D. sleeves. Bushing numbers 4042 and
4045 will not be used at this location.
SB