Owners manual

Must reuse original hardware
(When specified)
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Instruction sheet for set # 3.4108
67-72 Chevy pickup 2WD (1/2 Ton)
Note: It is recommended that this set be professionally installed if you are unfamiliar with this type of
work, and a factory service manual be purchased prior to performing any work on your vehicle for
proper disassembly, reassembly and torque specs. These instructions are intended for bushing removal
and install of Energy Suspension polyurethane bushings, once you have removed the factory
component from your vehicle.
Updated 1/FEB/02 BRH
2002 Energy Suspension. All rights reserved.2002 Energy Suspension. All rights reserved.
CC
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
1131 VIA CALLEJON, SAN CLEMENTE, CA 92673
R
It is recommended that a factory service manual
be purchased prior to performing any work on
your car or truck.
Position #2
1. Body.
2. Factory washer with square
insert.
3. Supplied sleeve P/N 15.10.62.39.
(7/8” O.D. x 11/16” I.D. x 2.2” Lg.)
4. 4059 Top bushing.
5. Frame.
6. 4011 Lower bushing.
7. Factory washer.
Position #3
1. Body.
2. Factory washer.
3. Supplied sleeve P/N 15.10.15.39.
(7/8” O.D. x 11/16” I.D. x 2.3” Lg.)
4. 4010 Top bushing.
5. Frame.
6. 4011 Lower bushing.
7. Supplied washer P/N 15.03.09.39.
(2” O.D. x 7/16” I.D. x 1/8”)
Position # 1
With 1.150” I.D. in frame.
1. Core -support.
2. Supplied washer P/N 15.03.07.39.
(2-1/2” O.D. x 7/16” I.D. x 1/8”)
3. Supplied sleeve P/N 15.10.321.39.
(3/4” O.D. x 1/2” I.D. x 1-1/2” lg.)
4. 4209 Top bushing.
5. Frame.
6. 4210 Lower bushing.
7. Supplied washer P/N 15.03.09.39.
(2” O.D. x 7/16” I.D. x 1/8”)
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4
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7
Parts Diagram
NOTE: When disassembling the body mounts, be sure to note the number and position of shims that may have been used to align the
body. These shims will have to be reused to retain proper body alignment.
CAUTION: Remove all the body mount bolts on one side of the vehicle. Loosen but do not remove all the body mount bolts on the opposite
side of the vehicle. Only raise one side of the vehicle at a time, lifting the body only high enough to remove/replace the mounts. Always
watch the fan shroud, brake lines, and various hoses for sufficient clearance when raising the body. When jacking the body, use a 2x4 or
equivalent to spread the weight. Never place jack faces directly on body panels! When all mounts and hardware are installed, torque all
bolts to factory specifications.
17016
Updated 12/DEC/02 BRH