Owners manual

TOP
POSITION 2
POSITION 1
TOP
1
5
3
4
2
6
2
3
4
5
1
5
2
3
4
6
FRONT
REAR
POSITION 3
TOP
1. Kit comes with 6 conical shaped grommets. Two of which have a larger I.D. than the other four. These are marked
4009 and fit the rear cab sleeves only.
2. The rear cab sleeves have to be shortened to a length of 3-7/8". The two bolts supplied will replace the O.E.M. bolts for
the rear mounts only. The majority of these sleeves are heat treated, so cutting them with a conventional hacksaw may be
difficult. Whether they are ground or flame cut, care must be taken on making a square cut to allow proper contact with the
flat washer when final torque is applied. Torque spec. is 49 ft.-lbs for this position.
3. The center (position 2) mounts will be slightly taller than the two front (position 1) mounts. You must use your existing
hardware for these four points. Once installed, torque the position one mounts to 31 ft.-lbs, and the position two mounts to
85 ft.-lbs.
4. The 6-1/2" long bolts supplied are not for use on trucks that have body lift blocks. If your truck has a body lift kit you will
need to use longer bolts.
POSITION #3
1. Washer/sleeve combo (see Pic. A)
2. 2" x 7/16" flat washer
3. Sleeve - (O.E.M.) shorten to 3-7/8"
4. Top mount - 4008
5. Bottom mount - 4009
6. Frame
NOTE: Use 7/16" x 6-1/2" bolt supplied
POSITION #2
1. 3" x 9/16" flat washer
2. 2" x 9/16" flat washer
3. Sleeve - (O.E.M.)
4. Top mount - 4059 (.937 height)
5. Bottom conical - 4011
6. Frame
NOTE: Use original 9/16" x 6" bolt & nut
Installation Instructions for set # 3-4107
FRONT #1 POSITION
1. 2-1/2" x 3/8" flat washer
2. 2" x 3/8" flat washer
3. Sleeve - 7/8" x 3/4" x 1-1/2"
4. Top mount - 4025
5. Bottom mount - 4026
6. Frame
NOTE: Use original 3/8” bolt & nut
3-7/8"
17015
7/JAN/16 MAX
Note: It is recommended that this set be professionally installed if you are unfamiliar with
this type of work, and a factory service manual be purchased prior to performing any work
on your vehicle for proper disassembly, reassembly and torque specs..
1131 VIA CALLEJON, SAN CLEMENTE, CA 92673
R
Updated 13/DEC/01 BRH
2005 Energy Suspension. All rights reserved.
C
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
Pic. A