Owners manual

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Updated
by APP 04/10/03
INSTRUCTION SHEET FOR SET
#3-4104 - 78-80 Chevy 4x4 Body Mounts / #3.4105 - 73-77 Chevy 4x4 Body Mounts
Read this instruction sheet thoroughly before initiating any work!
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3
4
5
Position #1
1. Body
2. Factory Sleeve
3. 4025
4. Frame
5. 4037
6. Supplied 2½”
Washer
Position #2 - 3
1. Body
2. Factory Sleeve
3. 4010
4. Frame
5. 4011
6. Supplied 2”
Washer
Position #3
1. Body
2. Factory sleeve cut to 33/4 ”
3. 4008
4. Frame
5. 4009
6. Supplied 2” Washer
(Install new bolts at this position)
Position #4
1. Body
2. Supplied 2½” washer and
1.650 sleeve
3. 4092
4. Frame
5. 4037
6. Supplied 2½” Washer
Position #5
1. Body
2. Supplied 3” washer with 1.900
sleeve
3. 4010
4. Frame
5. 4037
6. Supplied 2½” Washer
NOTE: When disassembling the body mounts, be sure to note the number
and position of shims that may have been used to align the body. These
shims will have to be reused to retain proper body alignment.
NOTE:The factory bracket used at position #5 to hold the lower cushion in
place must not be reused. Supplied nuts are for rear bumper bolts.
CAUTION: Remove all the body mount bolts on one side of the vehicle.
Loosen but do not remove all the body mount bolts on the opposite side
of the vehicle. Only raise one side of the vehicle at a time, lifting the body
only high enough to remove/replace the mounts. Always watch the fan
shroud, brake lines, and various hoses for sufficient clearance when raising
the body. When jacking the body, use a 2x4 or 4x4 or equivalent to
spread the weight. Never place jack faces directly on body panels!
When all mounts and hardware are installed, torque all bolts to factory
specifications.
Updated 13/DEC/01 BRH
2003 Energy Suspension. All rights reserved.2003 Energy Suspension. All rights reserved.
CC
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
Note: It is recommended that this set be professionally installed if you are unfamiliar
with this type of work, and a factory service manual be purchased prior to performing
any work on your vehicle for proper disassembly, reassembly and torque specs.
These instructions are intended for bushing removal and install of Energy Suspension
polyurethane bushings, once you have removed the factory component from your
vehicle.
Set 3.4105 Use Position #3
Must reuse original hardware
(When specified)
Parts Diagram(Refer below)
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1131 VIA CALLEJON, SAN CLEMENTE, CA 92673
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