After 2 years of research, testing and proving, and a further 6+ years of infield sales, Enerdrive has designed and created a COMPLETE Lithium Battery & Installation System so your Li-Ion battery bank is fully protected. Most importantly, our system is designed to give the maximum performance, longevity and SAFETY in your valuable installations.
The Enerdrive Advanced BMS Relay Driver will turn the main battery relay OFF every 6 minutes if the SOC% on the battery monitor is still below the set point. So this may need to be reset a few times before the SOC% set point reaches its re-engagement point. PROGRAM B: This program is used if the temperature sensor fails. By selecting Program B, the temperature sensor is ignored allowing for operation of the system until you can replace the faulty temperature sensor.
x “TOR” Circuits – Programmed to control Enerdrive ePOWER AC & DC2DC Chargers, & Morningstar Solar Controllers (Hi/Low Alarm Protection). 4 x Normally Open/Closed/Common Contacts (10 Amps Max) – programmed to switch trigger contacts/relays connected to Alternators*, Chargers, Solar or DC/AC relays, cabinet cooling fan and Combi Inverter/Charger Units. (Hi/Low Alarm Protection).
Status LED Flashing GREEN - LOW SOC% <24% or LOW CELL Voltage <2.8/Cell (Load Shutdown) Flashing RED - HIGH CELL Voltage >3.8V/Cell - Charger Shutdown Solid RED - High Temp Charger Shutdown >45˚C (Charger Shutdown) Flashing RED/BLUE - Extreme Temp System Shutdown >55˚C (Charge & Load Shutdown) When Red LEDs are on, all output circuits are disabling connected charge sources. When Red LEDs are off, all output circuits are within range and operating correctly.
What’s in the Enerdrive Lithium System? To use the Enerdrive Lithium Power Pack you need to use a combination of items together. These are: • The actual lithium power pack battery box including Active Balancing System. • The Advance BMS controller board which includes • The Advance BMS Relay Driver box • The ePRO Plus is our latest generation, highly advanced battery monitor. It consists of an intelligent active shunt and a remote control and display unit (CDU).
State of charge (%) Status or history readout Volt, Amp, Ah, time remaining, temperature, Watts, and maintenance hours. Alarm activated (low battery state of charge) The ePRO Plus Battery Monitor has been pre-programmed at the factory to suit the selected Lithium system and is software locked. There is no setup interaction required by the end user. For more user information on the ePRO Plus Battery Monitor, please refer to the detailed instruction manual included in your documentation package.
BATTERY STORAGE INFORMATION: IMPORTANT PLEASE READ: When storing your Enerdrive lithium battery, even with the main Remote Battery Switch disengaged, the ePRO PLUS Battery Monitor and Advanced BMS Relay Driver will still be powered, producing a small constant drain on the lithium battery. Therefore, it is essential that you keep your Enerdrive lithium battery charged when you are not using your vehicle/vessel.
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Power Input 1 Input 2 Input 3 Input 4 (if connected) Latching Relay Page 10
Troubleshooting the Lithium Battery System Q: What if the battery monitor reads 24% or less or the battery voltage has reached 12.4v or less, and the power has gone out? A: The battery has reached its maximum discharge and the main battery relay has dis-engaged to protect the battery. Turn off all loads and turn on the charging sources.
NOTE: Long term storage switch. Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly. Min 95mm Cable with a Max length of 1.5m from Battery to Connection Board.
NOTE: Long term storage switch. Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly. 1 2 Min 95mm Cable with a Max length of 1.5m from Battery to Connection Board.
NOTE: Long term storage switch. Min 70mm Cable with a Max length of 1.5m from Battery to Connection Board. 2 Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly.
NOTE: Long term storage switch. Min 95mm Cable with a Max length of 1.5m from Battery to Connection Board. 2 Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly.
NOTE: Long term storage switch. Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly. Voltage Protection Circuit Min 95mm Cable with a Max length of 1.5m from Battery to Connection Board. 2 2 Battery Connection EPL-ABS 1A Battery cables must be of equal length and size between Batteries and busbars to keep the batteries balanced.
NOTE: Long term storage switch. Only turn this switch OFF once the batteries are fully charged, the Yellow Latching Relay is disengaged and all charging sources have been shut down correctly. Voltage Protection Circuit Min 50mm Cable with a Max length of 1.5m from Battery to Connection Board. 2 2 Battery Connection EPL-ABS 1A Battery cables must be of equal length and size between Batteries and busbars to keep the batteries balanced.
Lithium Battery Warranty: Two Year Limited Warranty Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
PLEASE NOTE The battery has a self-discharge rate of 5% per month @ 25°C. When storing the battery with the main latching relay disengaged, the ePRO Plus Battery Monitor and Advance Relay Driver will still be powered adding a further drain on the battery. It is the responsibility of the end user to maintain the battery in a charged state. The battery should not be left for more than 30 days without checking its charge state.
• Prolonged storage of the battery with either no charge or a parasitic consumption load applied disconnecting the battery to prevent irreversible damage to the battery. • A battery with an open circuit voltage (OCV) of equal to or less than 10.0V will be deemed as over discharged and void warranty due to misuse and/or neglect.
To Install & Commission Your Lithium System Please Complete The Following Steps. FOR USE WITH ALL SYSTEM INSTALLATIONS 1. Prior to Installationplease make sure you have the correct wiring diagram for your installation and the Main Battery Latching relay is in the OFF Position (Yellow button flush with the top of the switch). 2. Make sure the Dip Switch on the right hand side of the Enerdrive ADV-BMS Relay Driver is set to Program A. 3. Leave the main battery cables disconnected until complete. 4.
YES NO 10 Replace the connector back into Input 3 –the GREEN LED for Input 3 will turn on and the Status LED will go out after the 10 minute “stop charge” program has run? see: F10 11 From Question 7, The 10 minute “stop charge” program was engaged to shut down the charging sources.
Fault Finding. F1 A: Does the power circuit for the Enerdrive ADV-BMS Relay driver have a 10amp fuse in it? B: Check polarity of the “Power Input” in the Advanced BMS Relay Driver. If it is Reverse Polarity you will need to replace the Advanced Relay Driver as internal damge has occurred. F2 Check that all wires are connected between the Blue Sea Latching Relay and the Advanced Relay driver if this is correct and LED still does not light up - call Enerdrive.
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ENERDRIVE PTY LTD P.O. Box 9159, Wynnum Plaza, Queensland, Australia 4178 Ph: 1300 851 535 / Fax: 07 3390 6911 Email: support@enerdrive.com.au Web: www.enerdrive.com.