Product Manual

- 06 -
filler/
breather
plug
lever
check
plug
drain
plug
floor mount
Figure 25
ÊÊUÊÕLÀV>Ìe the outboard bearing at least once every month
or more, depending on usage. Use a grease gun to insert
ÊÊÊÊÊ Ê°ÊÓÊ}Ài>ÃiÊÕÌÊVi>Ê}Ài>ÃiÊ>««i>ÀÃÊ>ÌÊÌiÊÃi>ð
ÊÊÊÊÊ/iÊLi>À}ÊÜÊõÕi>ÊvÊÌÊÃÊ`ÀÞ°Ê-iiÊ}ÕÀiÊÓ{°
{°ÊÕÌÞÊÀ>Ì}Ã refer to the type of use the equipment is subject
to. Consider the following when determining duty rating.
ÊUÊEnvironment: harsh environments include hot, cold, dirty,
wet, corrosive, or explosive surroundings. Protect the
equipment from harsh environments when possible.
ÊUÊMaintenance: poor maintenance, meaning poor cleaning,
lubrication, or inspection, leads to poor operation and
possible damage of the equipment. Minimize poor
maintenance by carefully following the instructions
contained in this manual.
ÊUÊ>`}\ÊÃiÛiÀiÊ>`}ÊVÕ`iÃÊÃVÊ>`}Ê>`ÊvÌ}
loads that exceed the load rating of the equipment. Avoid
shock loads, and do not exceed the load rating of the
equipment.
ÊUÊFrequency of operation: frequent or lengthy operations
increase wear and shorten the life span of gears, bearings,
sheaves, and other components.
ÊÊÊÊÕLÀV>ÌiÊÌiÊVÀ>iÊ«À«iÀÞÊÌÊi«Ê«ÀÌiVÌÊÌÊvÀÊÜi>ÀÊ
and rust. Read the following instructions carefully.
£®ÊÕLÀV>ÌiÊ>Ê«ÃÊLivÀiÊÃÌ>>ÌÊ>`Ê>ÌÊi>ÃÌÊiÛiÀÞÊÎÊ
mÌðÊ1ÃiÊ>Ê}Ài>ÃiÊLÀÕÃÊÌÊ>««ÞÊ>Ê}ÌÊvÊvÊ ÊÓ
grease to all pins.
Ó®Êubricate the mast bearing before installation and at least
everÞÊÎÊÌðÊ1ÃiÊ>Ê}Ài>ÃiÊLÀÕÃÊÌÊ>««ÞÊ>ÊvÊvÊ ÓÊ
grease to both inside and outside surfaces.
ήÊÕLÀV>ÌiÊÌiÊ«ÊLÕÃ}ÊV>Ìi`ÊÊÌiÊLÌÌÊvÊÌiÊ
ÊÊÊÊ>ÃÌÊLivÀiÊÃÌ>>ÌÊ>`Ê>ÌÊi>ÃÌÊiÛiÀÞÊÎÊÌð
ÊÊÊÊ1ÃiÊ>Ê}Ài>ÃiÊLÀÕÃÊÌÊ>««ÞÊ>ÊvÊvÊ ÊÓÊ}Ài>ÃiÊÌÊ
the bushing.
{®ÊÀÊ£äääÊLÉÓäääÊL®ÊÃiÀiÃÊVÀ>i]ÊÕLÀV>ÌiÊÌiÊÀ>ÌViÌÊ
ÊÊÊÊ>VÊLivÀiÊÃÌ>>ÌÊ>`Ê>ÌÊi>ÃÌÊiÛiÀÞÊÎÊÌðÊ
UÃiÊ>Ê}Ài>ÃiÊ}ÕÊÌÊ>««ÞÊ>Ê ÊÓÊ}Ài>ÃiÊÌÊÌiÊ}Ài>Ãi
fittings on the ratchet jack until excess grease can be seen.
LUBRICATING THE WINCH
£®ÊÕLÀV>ÌiÊÜVÊ}i>ÀÃÊLivÀiÊiÛiÀÞÊ«iÀ>ÌÊ>`Ê>ÌÊi>ÃÌÊ
ÊÊÊÊiÛiÀÞÊ£äÊÕÀÃÊ`ÕÀ}Ê«iÀ>Ì°
Ó®ÊÕLÀV>Ì}ÊÌiÊÜÀÊ}i>ÀÊ>`Ê7V
ÊÊUÊ/he winch is shipped from the factory with the proper
ÊÊÊÊÊ>ÕÌÊ{{ÊÕViîÊvÊLÊ}i>ÀÊÈääÊ8*ÊÓÓäÊÕLÀV>ÌÊ
iÊÌiÊ}i>ÀLÝ°ÊÊÕLÀV>ÌiÊÌiÊÜVÊ>ÃÊvÜÃ]Ê
ÊÊÊÊÊÃiiÊ}ÕÀiÃÊÓ{Ê>`ÊÓx°
lubricate with
Ê°ÊÓÊ}Ài>Ãi
Figure 24
ÊÊUÊiVÊÊiÛiÊLivÀiÊiÛiÀÞÊ«iÀ>ÌÊ>`ÊiÛiÀÞÊ£äÊÕÀÃÊ
during operation. Remove the level check plug and make
sure oil is even with the plug hole. Add oil to the gearbox
ÊÊÊÊÊvÊiViÃÃ>ÀÞ°ÊÊÌÊÕÃiÊÃÞÌiÌVÊÕLÀV>ÌÃÊ>`Ê`ÊÌÊ
ÊÊÊÊÊÝÊ`vviÀiÌÊÕLÀV>ÌðÊ-iiÊ}ÕÀiÊÓx°
ÊÊUÊ>}iÊ}i>ÀLÝÊÊ>ÌÊi>ÃÌÊiÛiÀÞÊÈÊÌÃ]ÊÀÊÜiiÛiÀÊ
it is dirty or contaminated. Remove the drain plug to
ÊÊÊÊÊ`À>ÊÊvÀÊÌiÊ}i>ÀLÝ°Ê-iiÊ}ÕÀiÊÓx°Ê
Maintenance:
LUBRICATING THE CRANE
1. The force required to lift the load must not exceed the load
rating of the crane. Consider the total force required to lift
the load, not the weight of the load.
Ó°Ê/ÃÊiµÕ«iÌÊV>ÊÌÊ`iÛi«ÊvÀViÃÊÌ>ÌÊÜÊiÝVii`ÊÌi
load rating.
ΰÊ*iÀvÀ>ViÊÀ>Ì}ÃÊvÊÌiÊiµÕ«iÌÊ>ÀiÊ>vviVÌi`ÊLÞÊÌiÊ
position of the boom. See the performance characteristics
ÊÊÊÊ/>LiÃÊÇ°Ê
ÊUÊ>`ÊÀ>Ì}ÊÀi«ÀiÃiÌÃÊÌiÊ>ÝÕÊvÀViÊÌ>ÌÊV>ÊLi
ÊÊÊÊ«>Vi`ÊÊiÜÊÊiµÕ«iÌ°Ê>`ÊÀ>Ì}ÃÊ>ÀiÊ>ÃÃ}i`ÊÛ>ÕiÃÊ
for specific boom positions and wire rope lengths. Crane
load ratings decrease as you extend the boom.
ÊUÊvÌÊÛ>ÀiÃÊÜÌÊÌiÊ«ÃÌÊvÊÌiÊLÊÊ>`ÊÌiÊi}ÌÊvÊ
the wire rope.
ÊUÊ,i>VÊÛ>ÀiÃÊÜÌÊÌiÊ«ÃÌÊvÊÌiÊL°ÊÊ
Operation