Technical Information Micropilot FMR53, FMR54 A F T Level radar Level measurement in liquids Your benefits Continuous, non-contact level measurement of liquids, pastes and slurries • Reliable measurement even for changing product and process conditions • Integrated data memory (HistoROM) for high availability • Intuitive operating menu in national languages for easy commissioning • Simple integration into control or asset management systems • Exact diagnostic and process information to assist fast d
Table of contents Micropilot FMR53, FMR54 Table of contents Function and system design . . . . . . . . . . . . . . . . . . . . 6 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating frequency . . . . . . . . . . . . . . . . . . .
Table of contents Micropilot FMR53, FMR54 89 D R A F T Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Endress+Hauser V. 1, Rev.
Micropilot FMR53, FMR54 Important document information Document conventions Safety symbols Symbol Meaning DANGER DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. A0011189-EN WARNING! WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. A0011190-EN CAUTION! This symbol alerts you to a dangerous situation.
Micropilot FMR53, FMR54 Function and system design Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method (ToF). It measures the distance from the reference point (process connection) to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.
Micropilot FMR53, FMR54 Output The Micropilot is commissioned by entering an empty distance "E" (=zero), a full distance "F" (=span) and application parameters. The application parameters are automatically adapt into the instrument to the process conditions. For models with a current output, the factory adjustment for zero point "E" and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory adjustment for zero point "E" and span "F" is 0 % and 100 %. A linearization with max.
Micropilot FMR53, FMR54 Input Measured variable The measured variable is the distance between the reference point and the product surface. Subject to the empty distance entered "E" the level is calculated. Alternatively, the level can be converted into other variables (volume, mass) by means of linearization (32 points).
Micropilot FMR53, FMR54 Device Storage tank Buffer tank T A0018833 A0018835 Calm product surface (e.g. intermittent filling, filling from bottom, immersion Moving surfaces (e.g.
Micropilot FMR53, FMR54 Device Process tank with agitator Stilling well Bypass A0018840 T A0018839 A0018837 Turbulent surface.
Micropilot FMR53, FMR54 Operating frequency C-band (~ 6 GHz) Up to 8 Micropilot transmitters can be installed in the same tank because the transmitter pulses are statistically coded. Distance Average energy density in beam direction 1 m (3.3 ft) < 12 nW/cm2 5 m (16 ft) < 0.4 nW/cm2 D R A F T Transmitting power Endress+Hauser V. 1, Rev.
Micropilot FMR53, FMR54 Output Output signal HART Signal coding FSK ±0.5 mA over current signal Data transmission rate 1 200 Bit/s Galvanic isolation Yes Signal coding Manchester Bus Powered (MBP) Data transmission rate 31.25 kBit/s, voltage mode Galvanic isolation Yes FOUNDATION Fieldbus (in preparation) Manchester Bus Powered (MBP) Data transmission rate 31.
Micropilot FMR53, FMR54 Depending on the interface, failure information is displayed as follows: • Current output (for HART devices) – Failsafe mode selectable (in accordance with NAMUR Recommendation NE 43): Minimum alarm: 3.6 mA Maximum alarm (= factory setting): 22 mA – Failsafe mode with user-selectable value: 3.59 to 22.
Micropilot FMR53, FMR54 Analog Input: • Level linearized • Distance • Terminal voltage • Electronic temperature • Absolute echo amplitude • Relative echo amplitude Output values Digital Input: • Extended diagnostic blocks • Status output PFS Block Digital Output: • Extended diagnostic block • Level limiter • Sensor block measurement on • Sensor block save history on • Status output • Identification & Maintenance Einfachste Geräteidentifizierung seitens des Leitsystems und des Typenschildes • Automatic
Micropilot FMR53, FMR54 Permanent entries 1 Client VCRs 0 Server VCRs 10 Source VCRs 43 Sink VCRs 0 Subscriber VCRs 43 Publisher VCRs 43 Slot time 4 Min. inter PDU delay 8 Max.
Micropilot FMR53, FMR54 PID Block Number of permanent blocks Number of instantiable blocks Execution time Functionality The PID block serves as proportional1 integralderivative controller and is used almost universally to do closed-loopcontrol in the field including cascade and feedforward. 1 25 ms standard Arithmetic Block This block is designed to permit simple 1 use of popular measurement math functions. The user does not have to know how to write equations.
Micropilot FMR53, FMR54 Power supply Terminal assignment 2-wire: 4-20mA HART 9 8 A el 4-2 0m ope A n + 5 6 1 - 2 mm 4 10 2 T 1 Sp a 711 re pa 08x rt xx 4... HA 20mA RT 2- w 4-2 ire le 0 v H A mA [21 RT ] + + – – F 4...20 mA 3 B 7 1 2 4 1-c han 5 nel ] A [16 + + – – ove + 1 4-2 2 0m rvo A ltag ep rote ctio 711 286 n 17 4...
Micropilot FMR53, FMR54 2-wire: 4-20mA HART, switch output 10 9 8 2- w 4-2 ire 0 HA mA [02 RT /03 ] PF S ope 7 + 1 2 T + + – 2 3 1 4...20 mA 4 6 10 4- ³250W Sp a 711 re pa 08x rt xx mm ++ 31 -42 3+ n 4... HA 20 mA RT A 5 B 3+ + 3 4-2 4 F 11 0m A/ 2-c han 4- [17 ] nel ove rvo + 1 4-2 2 FIE 0mA LD / BU ep S ro ltag tec 711 A – å4 19 2 3 4...
Micropilot FMR53, FMR54 2-wire: 4-20mA HART, 4-20mA 14 13 12 2- w 4-2 ire le 0 v 0m A n mm + 10 + 1 + 1 2 - T 11 Sp a 711 re pa 08x rt xx 4 ... HA 20mA RT ope 4 ... + 3 4 el 4-2 A A 20m HA mA [04 RT /05 ] – 4...20 mA 8 9 + + 2 – 4...20 mA 4 B + + 1 7 F 5 6 3 – + 3 4-2 4 - 4...20 mA 8 A 9 + 2 10 han [17 ] + 1 - 0m A/ 2-c nel 2 4FIE 20mA ove rvo LD / ltag B U ep S ro tec + tion 711 28 6 – 19 - 4...
Micropilot FMR53, FMR54 4-wire: 4-20mA HART (10.4 to 48 VDC) 13 12 11 Sp a 711 re pa 08x rt xx + 3 4 mm 9 n 8 10 10 L+ 1 L2 ope 4... HA 20 mA RT 4... 48 V 10. A = 2- w 4-2 ire 0 HA mA [08 RT ] ³250W 1 2 3 4...20 mA T + 7 6 4 5 å6 A Evaluation unit, e.g.
Micropilot FMR53, FMR54 4-wire: 4-20mA HART (90 to 253 VAC) 13 12 11 Sp a 711 re pa 08x rt xx + 3 4 mm 9 n 8 + ³250W 1 2 3 4...20 mA 4 T 10 10 L 1 N 2 ope 4... HA 20 mA RT 3V 9 0. ..25 A ~ 2- w 4-2 ire 0 HA mA [09 RT ] 7 6 5 Evaluation unit, e.g.
Micropilot FMR53, FMR54 PROFIBUS PA / FOUNDATION Fieldbus (in preparation) 5 4 2- 2 Sp a 7110 re pa 0283x4 rt x5x7 PIAE F /LFDF B ++ 31 -42 3+ en + 1 2- 10 4- mm A US F4IEwire -20L lev el mD ABU FA P IE/F S F B PFS [2 06/ LD U 07] 2 S op 3 T 1 B 6 + 3 4 F 3+ 4-2 41 2-c han [17 nel ] + 1 4-2 2 0m A/ ove rvo ltag FIE 0mA / LD BU S ep rote ctio å8 286 n 19 A0011341 Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus Without integrated overvoltage protection With i
Micropilot FMR53, FMR54 Connection examples for the switch output For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output" Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output.
Micropilot FMR53, FMR54 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector 4 1 3 + 2 – nc Pin Meaning 1 Signal + 2 not connected 3 Signal - 4 Ground A0011175 2 3 4 Meaning 1 Signal - 2 Signal + 3 Screen 4 Not connected D R A A0011176 F 1 Pin T Pin assignment of the 7/8" plug connector 24 V. 1, Rev.
Micropilot FMR53, FMR54 Supply voltage An external power supply is required. Various supply units can be ordered from Endress+Hauser: see "Accessories" section (® ä 86) 2-wire, 4-20mA HART, passive "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device A: 2-wire; 4-20mA HART • • • • 10.4 to 35 V 3) Non-Ex Ex nA Ex ic CSA GP Maximum load R, depending on the supply voltage U0 at the supply unit R [?] 500 0 T 10.4 to 30 V 3) Ex ia / IS 10 10.
Micropilot FMR53, FMR54 "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device 12 to 30 V 3) C: 2-wire; 4-20mA HART, 4-20mA any Maximum load R, depending on the supply voltage U0 at the supply unit R [?] 500 0 10 20 12 30 U0 [V] 23 A0017055 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA).
Micropilot FMR53, FMR54 4-wire, 4-20mA HART, active "Power supply; Output" 1) Terminal voltage Maximum load Rmax K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz), overvoltage category II 500 Ω L: 4-wire 10,4-48VDC; 4-20mA HART 10.
Micropilot FMR53, FMR54 FOUNDATION Fieldbus (in preparation) Device basic current 14 mA Error current FDE (Fault Disconnection Electronic) 0 mA Ui 17.5 V Ii 550 mA Pi 5.5 W Ci 5 nF Li 10 mH T FISCO (in preparation) Power supply failure • Configuration is retained in the HistoROM (EEPROM). • Error messages (incl. value of operated hours counter) are stored. Potential equalization No special measures for potential equalization are required.
Micropilot FMR53, FMR54 Overvoltage protection If the measuring device is used for level measurement in flammable liquids which requires the use of overvoltage protection according to DIN EN 60079-14, standard for test procedures 60060-1 (10 kA, pulse 8/20 ms), overvoltage protection has to be ensured by an integrated or external overvoltage protection module.
Micropilot FMR53, FMR54 Performance characteristics Reference operating conditions • • • • • Maximum measured error Typical data under reference operating conditions: DIN EN 61298-2, percentage values in relation to the span. Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.
Micropilot FMR53, FMR54 Gas layer Water (saturated steam) Temperature Pressure °C °F 1 bar (14,5 psi) 10 bar (145 psi) 50 bar (725 psi) 100 bar (1450 psi) 160 bar (2320 psi) 100 212 0.02 % - - - - 180 356 - 2.1 % - - - 263 505,4 - - 8.6 % - - 310 590 - - - 22 % - 364 687 - - - - 41.8 % When the pressure is known and constant, this measured error can, for example, be compensated by means of a linearization.
Micropilot FMR53, FMR54 Installation Installation conditions Mounting position 1 2 • Recommended distance A from wall to outer edge of nozzle: ~ 1/6 of tank diameter. Nevertheless the device should not be installed closer than 30 cm (11.8 in) to the tank wall. • Not in the center (2), as interference can cause signal loss. • Not above the fill stream (3). • It is recommended to us a weather protection cover (1) in order to protect the device from direct sun or rain.
Micropilot FMR53, FMR54 Reduction of interference echoes F T Metallic screens mounted at a slope spread the radar signal and can, therefore, reduce interference echoes. A0016890 A Measurement in a plastic vessel D R If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves can also be reflected off interfering installations outside the signal beam (e.g. metallic pipes (1), ladders (2), grates (3), ...).
Micropilot FMR53, FMR54 Optimization options D R A F T • Antenna size The bigger the antenna, the smaller the beam angle a and the fewer interference echoes (® ä 35). • Mapping The measurement can be optimized by means of electronic suppression of interference echoes. • Antenna alignment Take into account the marker on the flange or threaded connection (® ä 37) (® ä 39) . • Stilling well A stilling well can be applied to avoid interferences (® ä 42).
Micropilot FMR53, FMR54 Beam angle D a W = 2 . D . tan _ 2 a å 11 T W A0016891 Relationship between beam angle a, distance D and beamwidth diameter W F The beam angle is defined as the angle a where the energy density of the radar waves reaches half the value of the maximum energy density (3-dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations.
Micropilot FMR53, FMR54 • In case of boiling surfaces, bubbling or tendency for foaming use FMR53 or FMR54. Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface. Measurement is possible under certain conditions. For FMR50, FMR51 and FMR52, the additional option "Advanced dynamics" is recommended in these cases (feature 540: "Application Package", option EM).
Micropilot FMR53, FMR54 Installation in vessel (free space) Rod antenna (FMR53) Alignment • Align the antenna vertically to the product surface. • A marking at the flange or the boss enables axial alignment of the antenna. This marking must be aligned towards the tank wall.
Micropilot FMR53, FMR54 The inactive part (1) of the rod antenna must extend below the nozzle. For flanges with PTFE cladding: Use spring washers (see figure) to compensate for the sagging of the cladding. It is recommended to tighten the the flange bolts periodically, depending on process temperature and pressure. Recommended torque: 60 to 100 Nm (44.25 to 73.75 lbf ft) Threaded connection D R A F T • Tighten with the hexagonal nut only.
Micropilot FMR53, FMR54 Horn antenna (FMR54) Alignment • Align the antenna vertically to the product surface. • A marking at the flange enables axial alignment of the antenna. This marking must be aligned towards the tank wall.
Micropilot FMR53, FMR54 Measurement from the outside through plastic walls • • • • If possible use the 250 mm (10 in) antenna. The distance between the lower edge of the antenna and the tank should be about 100 mm (4 in). If possible, avoid mounting location where condensation or build-up might occur. In case of outdoor mounting, the space between antenna and vessel has to be protected from the elements. • Do not mount any potential reflectors (e.g. pipes) outside the tank in the signal beam.
Micropilot FMR53, FMR54 Planar antenna (FMR54) D R A F T The planar antenna is only suited for stilling well applications (® ä 42). It can not be used for free space applications. Endress+Hauser V. 1, Rev.
Micropilot FMR53, FMR54 90 ° Installation in stilling well 1 A0016841 1 Marking for antenna alignment For horn antenna: Align the marking towards the slots of the stilling well. No alignment is required for planar antennas. Measurements can be performed through an open full bore ball valve without any problems. After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. D R A F • • • • Installation in stilling well T å 14 42 V.
Micropilot FMR53, FMR54 Recommendations for the stilling well • • • • • Metal (no enamel coating; plastic on request). Constant diameter. Diameter of stilling well not larger than antenna diameter. Weld seam as smooth as possible and on the same axis as the slots. Slots offset 180° (not 90°). Slot width or diameter of holes max. 1/10 of pipe diameter, de-burred. Length and number do not have any influence on the measurement. Select horn antenna as big as possible. For intermedaite sizes (e.g.
Micropilot FMR53, FMR54 Examples for the construction of stilling wells B A A C 1 2 A-A A 1 3 T 4 100% 100% 4 6 D D R 6 0% A B C D 1 2 3 4 5 6 7 44 ≤ 1 (0.04) F 150…500 (5.91...19.7) A ≤ 1 (0.04) 150…500 (5.91...19.7) 5 0% 7 mm (in) A0019009 Micropilot FMR50/FMR51: Horn 40mm(1½") Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Stilling well with slots Full bore ball valve Marking for axial alignment Threaded connection e.g. welding neck flange DIN2633 Æ hole max.
Micropilot FMR53, FMR54 Installation in bypass 90 ° 2 1 å 15 Installation in bypass Marking for antenna alignment Tank connectors A0019446 F 1 2 T 90 ° 2 D R A • Alighn the marker perpendicular (90°) to the tank connectors. • Measurements can be performed through an open full bore ball valve without any problems. • After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Endress+Hauser V. 1, Rev.
Micropilot FMR53, FMR54 Recommendations for the bypass pipe D R A F T • Metal (no plastic or enamel coating). • Constant diameter. • Select horn antenna as big as possible. For intermediate sizes (e.g. 95 mm (3.5 in)) select next larger antenna and adapt it mechanically (for horn antennas). • At any transition (i.e. when using a ball valve or mending pipe segments), no gap may be created exceeding 1 mm (0.04 in). • In the area of the tank connections (~ ±20 cm (7.
Micropilot FMR53, FMR54 Example for the construction of a bypass A A-A A A ≤ 1 (0.04) 1 F 200 200 (7.87) (7.87) C T 2 100% 3 4 R A B 4 D 0% 200 200 (7.87) (7.87) 3 5 mm (in) A0019010 A B C 1 2 3 4 5 Endress+Hauser Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Full bore ball valve Minimum distance to upper connection pipe: 400 mm (15,7 in) Marking for axial alignment e.g.
Micropilot FMR53, FMR54 Vessels with heat insulation 1 2 A0019142 D R A F T If process temperatures are high, the device must be included in normal tank insulation to prevent the electronics heating up as a result of heat radiation or convection. The insulation may not exceed beyond the neck of the housing. 48 V. 1, Rev.
Micropilot FMR53, FMR54 Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F); –50 °C (–58 °F) with manufacturer declaration on request Local display –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at temperatures outside the temperature range. When operating the device in the open with strong sunlight: • Mount the device in a shady position. • Avoid direct sunlight, especially in warmer regions.
Micropilot FMR53, FMR54 FMR53 Process connection: Thread PVDF Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 80 (176) 75 (167) 80 (176) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 60 (140)
Micropilot FMR53, FMR54 FMR53 P1 Process connection: • Thread 316L • Flange Ta P2 P3 Housing: GT18 (316 L) Temperature unit: °C (°F) Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 65 (149) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 66 (151) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40
Micropilot FMR53, FMR54 FMR53 P1 Process connection: • Thread 316L • Flange Ta P2 P3 Housing: GT20 (Alu, coated) Temperature unit: °C (°F) Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 68 (154) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -4
Micropilot FMR53, FMR54 FMR54 Horn antenna P1 Ta P2 P3 Seal: • Viton • EPDM • Kalrez Tp P4 P5 Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 80 (176) 80 (176) 80 (176) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 60
Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 280 °C (–321 to 536 °F) Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -196 (-321) 81 (178) 81 (178) 81 (178) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) B Switch output not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40)
Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 280 °C (–321 to 536 °F) Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -196 (-321) 81 (178) 81 (178) 81 (178) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) B Switch output not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40
Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 400 °C (–321 to 752 °F) Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -196 (-321) 80 (176) 80 (176) 80 (176) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) B Switch output not used -196 (-321) 76 (169) 76 (169) 76 (169) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40
Micropilot FMR53, FMR54 FMR54 Planar antenna Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 77 (171) 77 (171) 77 (171)
Micropilot FMR53, FMR54 FMR54 Planar antenna Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 71 (160) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 72 (162) 150 (302) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 77 (171) 77 (171) 77
Micropilot FMR53, FMR54 Electromagnetic compatibility (EMC) Electromagnetic compatibility to all relevant requirements of the EN 61326- series and NAMUR recommendation EMC (NE21). For details see declaration of conformity. 6). If only the analogue signal is used, unshielded interconnection lines are sufficient for the installation. In case of using the digital signal (HART/ PA/ FF) use shielded interconnection lines. Use a shielded cable when working with a digital communications signal.
Micropilot FMR53, FMR54 Process Sensor Process Connection Process temperature range FMR53 Thread PVDF –40 to +80 °C (–40 to +176 °F) Other process connections –40 to +150 °C (–40 to +302 °F) Sensor Antenna Seal Process temperature range FMR54 Horn Viton –40 to +200 °C (–40 to +392 °F) 1) EPDM –40 to +150 °C (–40 to +302 °F) Kalrez –20 to +200 °C (–4 to +392 °F) 1) Graphite XT –196 to +280 °C (–321 to 536 °F) Graphite HT –196 to +400 °C (–321 to 752 °F) Viton –20 to +150 °C (–4 to +
Micropilot FMR53, FMR54 This range may be reduced by the selected process connection. The pressure rating (PN) specified on the flanges refers to a reference temperature of 20 °C, for ASME flanges 100 °F. Pay attention to pressure-temperature dependencies. Please refer to the following standards for the pressure values permitted for higher temperatures: • EN 1092-1: 2001 Tab. 18 With regard to their temperature stability properties, the materials 1.4435 and 1.4404 are grouped under 13E0 in EN 1092-1 Tab.
Micropilot FMR53, FMR54 Mechanical construction Dimensions Dimensions of the electronics housing R100 98 (3.86)* 90 (3.54) Housing GT18 (316L); Dimensions in mm (in) 144 (5.67) 141.9 (5.59) ø108.5 (ø4.27) T ø10 å 17 115.25 (4.54) 3.5 (ø4 .07 ) 78 (3.07) A0011666 F *This measure is valid for devices with integrated overvoltage protection. R100 99.5 (3.92)* 90 (3.54) å 18 163 (6.42) 134.5 (5.3) R ø106 (ø4.17) ø10 A 6 (ø 4.1 7) 78 (3.
Micropilot FMR53, FMR54 Dimensions FMR53 (process connection/antenna) B A C D L2 390 (15.4)/540 (21.3) 99.5 (3.92) 46 (1.81) 26 (1.02) T 390 (15.4)/540 (21.3) L2 99.5 (3.92) 46 (1.81) 26 (1.02) L2 ø33 (1.3) mm (in) ø33 (1.3) ø33 (1.3) A0017749 Flange version Flange version, coated Threaded connection, stainless steel Threaded connection, PVDF Inactive length A A B C D L2 øD F ø33 (1.3) 390 (15.4)/540 (21.3) L2 øD 390 (15.4)/540 (21.3) 101.5 (4) b 99.5 (3.
Micropilot FMR53, FMR54 Dimensions FMR54 (process connection/antenna) b b L1 b b L 295.6(11.6) D 77(3.03) 77(3.03) C 229.6(9.04) B A T L L R 78 (3.07) ød øD L ød øD ød øD mm (in) R A0017809 Compact version with flange Compact version with flange and antenna extension Version XT 280°C (536°F) with flange (and with an optional antenna extension) Version HT 400° (752°F) with flange (and with an optional antenna extension) Antenna extension; standard lengths: 100 mm (3.
Micropilot FMR53, FMR54 Dimension Version b 300 lbs ⌀D 3" 4" 6" 8" 10" 28.4 mm (1.12 in) 31.8 mm (1.25 in) - - - ⌀209.5 mm (8.25 in) ⌀254 mm (10 in) - - - DN80 DN100 DN150 DN200 DN250 18 mm (0.71 in) 18 mm (0.71 in) 22 mm (0.87 in) 22 mm (0.87 in) 24 mm (0.94 in) ⌀185 mm (7.28 in) ⌀210 mm (8.27 in) ⌀280 mm (11 in) ⌀330 mm (13 in) ⌀400 mm (15.7 in) Version b 10 K ⌀D B R L1 A ø150(5.91) ø150(5.
Micropilot FMR53, FMR54 Flanges according to ANSI B16.5 Dimension b Version 150 lbs ⌀E b 300 lbs ⌀E 6" 8" 10" 12" 25.4 mm (1 in) 28.4 mm (1.12 in) 30.2 mm (1.19 in) 31.8 mm (1.25 in) ⌀279.4 mm (11 in) ⌀342.9 mm (13.5 in) ⌀406.4 mm (16 in) ⌀482.6 mm (19 in) 36.6 mm (1.44 in) 41.1 mm (1.62 in) ⌀317.5 mm (12.5 in) ⌀381 mm (15 in) - - - - Flanges according to JIS B2220 b 10 K ⌀E b 20 K ⌀E DN150 DN200 DN250 22 mm (0.87 in) 22 mm (0.87 in) 24 mm (0.
Micropilot FMR53, FMR54 Materials Housing 2.1 2.2 1 3 9 8 7 6 T 4 5 A0013788 Housing GT18 - stainless steel, corrosion-resistant No. Part: material 1 No. Part: material Housing: 316L (CF-3M, 1.4404) 5 F 2.1 Cover of the electronics compartment • Cover: 316L (CF-3M, 1.4404) • Window: glass • Cover seal: EPDM Cable entry • Sealing: EMPB • Cable gland: 316L (1.4404) • Adapter: 316L (1.4435) A 2.2 Cover of the terminal compartment • Cover: 316L (CF-3M, 1.
Micropilot FMR53, FMR54 Housing GT20 - die-cast aluminum, powder-coated, seawater-resistant No. Part: material 1 No. Part: material Housing: AlSi10Mg(<0.1% Cu) Coating: polyester 5 Cable entry • Sealing: EMPB • Cable gland: polyamide (PA), nickel-plated brass (CuZn) • Adapter: 316L (1.4435) 6 Dummy plug: nickel-plated brass (CuZn) 7 Pressure relief stopper: nickel-plated brass (CuZn) 2.1 Cover of the electronics compartment • Cover: AlSi10Mg(<0.1% Cu) • Window: glass • Cover seal: EPDM 2.
Micropilot FMR53, FMR54 Pos. Part Material 5 Cladding PTFE 6 Rod antenna PTFE FMR54 mit Hornantenne C B A 1 6 1 1 2 2 T 5 2 3 4 F 4 4 A0018956 Compact version Version with antenna extension High temperature version A A B C Part Material 1 Sensor adapter 316L (1.4404) 2 Flange 316L (1.4404/1.4435) 3 Antenna extension 316L (1.4435) Screw A4 Spring-lock washer A4 Horn antenna 316L (1.
Micropilot FMR53, FMR54 FMR54 with planar or drip-off antenna A B 1 1 2 2 T 3 Version with horn Version without horn Pos. Part 1 Flange Adapter 316L (1.4404/1.4435) 316L (1.4404) Sensor adapter 316L (1.4404) Housing and retaining ring 316L (1.4404) Screw A2 Planar antenna PTFE Sealing ring FKM Horn antenna 316L (1.4404) D 3 316L (1.4404) Housing adpater R 2 Material A A B F A0018957 70 V. 1, Rev.
Micropilot FMR53, FMR54 Weather protection cover 1 3.1 3.2 2.1 2.2 2.2 2.1 4 5.1 T 5.2 4 6 A0015473 Nr. Part: material 1 Protection cover: 304 (1.4301) 2.1 Washer: A2 F Weather protection cover Nr. Part: material 4 5.1 Cheese head screw: A2-70 2.2 Cheese head screw: A4-70 5.2 Nut: A2 A 3.1 Washer: A2 6 Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) • Holder: 316L (1.4404) D R 3.2 Tightening screw: 304 (1.4301) Bracket: 304 (1.4301) Endress+Hauser V. 1, Rev.
Micropilot FMR53, FMR54 Operability Operating concept Operator-oriented menu structure for user-specific tasks • Commissioning • Operation • Diagnostics • Expert level Quick and safe commissioning • Guided menus ("Make-it-run" wizards) for applications • Menu guidance with brief explanations of the individual parameter functions Efficient diagnostics increase measurement reliability • Remedy information is integrated in plain text • Diverse simulation options and line recorder functions Local operation
Micropilot FMR53, FMR54 Operation with remote display and operating module FHX50 3 2 1 A0013137 å 20 1 2 3 Housing of the remote display and operating module FHX50 Display and operating module SD02, push buttons; cover must be removed Display and operating module SD03, optical keys; can be operated through the glass of the cover (in preparation) Via HART protocol T Remote operation FHX50 operating options F 9 6 A 3 2 1 å 21 5 7 A0013764 Options for remote operation via HART protocol PLC
Micropilot FMR53, FMR54 Via PROFIBUS PA protocol (in preparation) 2 3 1 PROFIBUS DP ENDRESS + HAUSER PROFIBUS PA T T 5 4 4 4 A0015775 F Segment coupler Computer with Profiboard/Proficard and operating tool (e.g. FieldCare) PLC (Progrommable Logic Controller) Transmitter Additional functions (valves etc.) D R A 1 2 3 4 5 74 V. 1, Rev.
Micropilot FMR53, FMR54 Via FOUNDATION Fieldbus (in preparation) BT FF-HSE T IN 1 FF-H1 PS LD 4 2 SB BT 3 BT ENDRESS + HAUSER F % PS A FF-H1 – + E BT 1 2 å 22 Industrial network High Speed Ethernet D R IN FFHSE FFH1 LD PS SB BT 1 2 3 4 A0017188 FOUNDATION Fieldbus system architecture with associated components Endress+Hauser FOUNDATION Fieldbus-H1 Linking Device FF-HSE/FF-H1 Bus Power Supply Safety Barrier Bus Terminator FFblue Bluetooth modem Field Xpert SFX100 FieldCare N
Micropilot FMR53, FMR54 Via service interface (CDI) 3 – + 2 1 T E A0014019 F Service interface (CDI) of the measuring device (= Endress+Hauser Common Data Interface) Commubox FXA291 Computer with "FieldCare" operating tool D R A 1 2 3 76 V. 1, Rev.
Micropilot FMR53, FMR54 Integration in tank gauging system The Endress+Hauser Tank Side Monitor NRF590 provides integrated communications for sites with multiple tanks, each with one or more sensors on the tank, such as radar, spot or average temperature, capacitive probe for water detection and/or pressure sensors. Multiple protocols out of the Tank Side Monitor guarantee connectivity to nearly any of the existing industry standard tank gauging protocols. Optional connectivity of analog 4...
Micropilot FMR53, FMR54 System integration via Fieldgate Vendor Managed Inventory By using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide their regular customers with information about the current supplies at any time and, for example, account for them in their own production planning. For their part, the Fieldgates monitor the configured level limits and, if required, automatically activate the next supply.
Micropilot FMR53, FMR54 Certificates and approvals CE mark The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".
Micropilot FMR53, FMR54 [Any] changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. in preparation Track record FMR5x is the upgrade model of the corresponding FMR2xx series. Other standards and guidelines • EN 60529 Degrees of protection by housing (IP code) • EN 61010-1 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures.
Micropilot FMR53, FMR54 Ordering information Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com ® Select country ® Instruments ® Select device ® Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.
Micropilot FMR53, FMR54 If the option IJ "Customized parametrization HART", IK "Customized parametrization PA" or IL "Customized parametrization FF" has been selected in feature 570 "Service", customer specific presettings can be selected for the following parameters: Communication Selection list / range of values Setup ® Distance unit • HART • PA • FF • in • mm Setup ® Empty calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Setup ® Full calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Se
Micropilot FMR53, FMR54 Accessories Device-specific accessories Accessory Description T 222 (8.74) Weather protection cover mm (in) F A0015466 273.8 (10.8) 164 (6.46) 298.5 (11.8) 255.1 (10) 55° b 35° 155 A (6.1 ° 65 ) a mm (in) A0015472 37.8 mm (1.49 in) 54 mm (2.13 in) R a b D The weather protection cover can be ordered together with the device (product structure, feature 620 "Accessory Enclosed", option PB "Weather Protection Cover").
Micropilot FMR53, FMR54 Accessory Description ø40 (ø1.57) ø44.5 (ø1.75) ø62 (ø2.44) ø78 (ø3.07) Antenna extension FAR10 (for FMR54) 1 L1 1 2 Instrument connection Horn connection 2 mm (in) T A0018879 Material: • 316L (1.4404) • Alloy B2 • Alloy C4 F Length L1: • 100 mm (4 in) • 200 mm (8 in) • 300 mm (12 in) • 400 mm (16 in) D R A Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.
Micropilot FMR53, FMR54 Accessory Description T Remote display FHX50 A0019128 F • Material: – Plastics PBT – 316L (in preparation) • Suitable for the display modules: – SD02 (push buttons) – SD03 (touch control) (in preparation) • Connection cable: – Cable with M12 plug; supplied with the FHX50; up to 30 m (98 ft) – Customer supplied standard cable; up to 60 m (196 ft) A • If the remote display is to be used, the Micropilot must be ordered in the version "Prepared for display FHX50" (feature 030, o
Micropilot FMR53, FMR54 Accessory Description WirelessHART Adapter SWA70 Connects field devices to a WirelessHART network. The WirelessHART adapter can be mounted directly at a HART device and is easly integrated into an existing HART network. It ensures safe data transmission and can be operated in parallel with other wireless networks.
Micropilot FMR53, FMR54 Documentation The following document types are available: • On the CD supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.
Micropilot FMR53, FMR54 Available for Safety Instructions HART Safety Instructions PROFIBUS FOUNDATION Fieldbus B3 ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb ATEX: II 1/2 D Ex ta IIIC Txx°C Da/Db • FMR53 • FMR54 XA00684F XA00692F B4 ATEX:II 1/2 G Ex ia IIC T6-T1 Ga/Gb ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00681F XA00689F IA IECEx: Ex ia IIC T6-T1 Ga • FMR53 • FMR54 XA00677F XA00685F IB IECEx: Ex ia IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00677F XA00685F IC IECEx: Ex d [
Micropilot FMR53, FMR54 PROFIBUSÒ Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATIONTM Fieldbus Registered trademark of the Fieldbus Foundation, Austin, Texas, USA KALREZÒ, VITONÒ Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA TEFLONÒ Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA TRI CLAMPÒ Registered trademark of Alfa Laval Inc.
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T F A R D Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com TI01041F/00/EN/01.
