Users Manual Part 1

ManualsBrandsEMS Technologies Canada ManualsElectronicsJetwave

Table Of Contents

Honeywell International Inc.

400 Maple Grove Road

Ottawa, Ontario K2V 1B8

Canada

CAGE: 38473

Telephone: 800-601-3099 (Toll Free U.S.A./Canada)

Telephone: 602-365-3099 (International Direct)

Website: https://aerospace.honeywell.com

System Description, Installation, and

Maintenance Manual

JetWave™ MCS-8562 Terminal

Part NumberModel

90400012-0001 or

90400012-0002

Modman

90401121APM

90002609-001FMA

90404518KANDU

90003227-003BUC-HPA

Legal Notice

Export Control

This document contains technical data and is subject to Canadian and U.S. export regulations. If these commodities, technology,

or software were exported from Canada, no export permit is required. If these commodities, technology, or software were

exported from the United States, they must be exported in accordance with the Export Administration Regulations Diversion

contrary to Canadian or U.S. Law or regulations is prohibited.

Canadian ECL: C-NEPR

ECCN: EAR99

23-15-84

Publication Number D202009001302, Revision 0

Page T-1

Initial 11 Nov 2020

Revised 11 Nov 2020

Summary of content (99 pages)

PAGE 1
Honeywell International Inc. 400 Maple Grove Road Ottawa, Ontario K2V 1B8 Canada CAGE: 38473 Telephone: 800-601-3099 (Toll Free U.S.A./Canada) Telephone: 602-365-3099 (International Direct) Website: https://aerospace.honeywell.
PAGE 2
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Proprietary Information HONEYWELL - CONFIDENTIAL COPYRIGHT BY HONEYWELL INTERNATIONAL INC. (“HONEYWELL”). ALL RIGHTS RESERVED. THIS DOCUMENT AND ALL INFORMATION CONTAINED HEREIN ARE THE CONFIDENTIAL AND PROPRIETARY INFORMATION OF HONEYWELL AND CONTAIN HONEYWELL TRADE SECRETS.
PAGE 3
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal to a Honeywell part, compare a Honeywell part or design of a Honeywell part to another part design, or apply for FAA PMA or other domestic or foreign governmental approval to manufacture or repair a Honeywell part. 3. Rights In Materials - Honeywell retains all rights in these Materials and in any copies thereof that are not expressly granted to you, including all rights in patents, copyrights, trademarks, and trade secrets.
PAGE 4
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal CONTRACT, WARRANTY, INDEMNITY, TORT (INCLUDING BUT NOT LIMITED TO NEGLIGENCE), BY OPERATION OF LAW, OR OTHERWISE. 12. Controlling Law - This License Agreement shall be governed and construed in accordance with the laws of the State of New York without regard to the conflict of laws provisions thereof. 13.
PAGE 5
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Copyright - Notice Copyright 2020 Honeywell International Inc. All rights reserved. Honeywell is a registered trademark of Honeywell International Inc. All other marks are owned by their respective companies. 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 6
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 7
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TRANSMITTAL INFORMATION THIS IS AN INITIAL RELEASE OF JETWAVE MCS-8562 TERMINAL SDIM ATA NO. 23-15-84 AND IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING: Table TI-1 shows the applicable components. Table TI-1.
PAGE 8
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 9
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal RECORD OF REVISIONS For each revision, write the revision number, revision date, date put in the manual, and your initials in the applicable column. NOTE: Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data. Revision Number EFFECTIVITY ALL Revision Date Date Put in Manual By Revision Number Revision Date Date Put in Manual 23-15-84 © Honeywell International Inc.
PAGE 10
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 11
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal RECORD OF TEMPORARY REVISIONS Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable data in the record columns on this page. Definition of Status column: A TR may be active, incorporated, or deleted. “Active” is entered by the holder of the manual.
PAGE 12
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 13
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal SERVICE BULLETIN LIST Service Bulletin Number EFFECTIVITY ALL Manual Rev. Number Subject 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell. Manual Rev.
PAGE 14
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 15
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal LIST OF EFFECTIVE PAGES Subheading and Page Date Title T-1 T-2 T-3 T-4 T-5 T-6 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov Transmittal Information TI-1 11 Nov TI-2 11 Nov Record of Revisions RR-1 11 Nov RR-2 11 Nov Record of Temporary Revisions RTR-1 11 Nov RTR-2 11 Nov Service Bulletin List SBL-1 SBL-2 2020 2020 2020 2020 2020 2020 2020 2020 2020 2020 2020 2020 11 Nov 2020 11 Nov 2020 List of Effective Pages LEP-1 LEP
PAGE 16
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal LIST OF EFFECTIVE PAGES (Cont) Subheading and Page F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27/3-28 3-29/3-30 3-31/3-32 3-33/3-34 3-35/3-36 3-37/3-38 3-39/3-40 3-41/3-42 3-43/3-44 3-45/3-46 3-47/3-48 3-49/3-50 3-51/3-52 3-53/3-54 3-55/3-56 3-57/3-58 3-59/3-60 3-61/3-62 3-63/3-64 3-65/3-66 3-67/3-68 3-69/3-70 3-71/3-72 3-73/3-74 3-75/3-76 3-77/3
PAGE 17
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal LIST OF EFFECTIVE PAGES (Cont) Subheading and Page 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 5-37 5-38 5-39 5-40 5-41 5-42 5-43 5-44 5-45 5-46 5-47 5-48 Section 6 TROUBLESHOOTING 6-1 6-2 6-3 6-4 Date 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 11 Nov 1
PAGE 18
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal LIST OF EFFECTIVE PAGES (Cont) Subheading and Page Date 6-49 11 Nov 6-50 11 Nov 6-51 11 Nov 6-52 11 Nov 6-53 11 Nov 6-54 11 Nov 6-55 11 Nov 6-56 11 Nov 6-57 11 Nov 6-58 11 Nov 6-59 11 Nov 6-60 11 Nov 6-61 11 Nov 6-62 11 Nov 6-63 11 Nov 6-64 11 Nov 6-65 11 Nov 6-66 11 Nov 6-67 11 Nov 6-68 11 Nov 6-69 11 Nov 6-70 11 Nov 6-71 11 Nov 6-72 11 Nov 6-73 11 Nov 6-74 11 Nov 6-75 11 Nov 6-76 11 Nov 6-77 11 Nov 6-78 11 Nov 6-79 11 N
PAGE 19
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS LIST OF SECTIONS Title Page INTRODUCTION ............................................................................................................................. 1. How to Use This Manual ............................................................................................... INTRO-1 A. General ...............................................................................................
PAGE 20
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page B. System Initialization Mode .................................................................................... 1-8 C. Normal Operating Mode ........................................................................................ 1-9 D. Critical Fault Mode ................................................................................................
PAGE 21
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page E. OAE Installation .................................................................................................... 3-18 F. Airframe Structural Modifications .......................................................................... 3-18 G. Mounting Guidelines .............................................................................................
PAGE 22
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page B. Positioning of Aircraft for Antenna Alignment ....................................................... 5-29 On-ground Testing and Commissioning ........................................................................ 5-34 A. Testing and Commissioning Process with Restrictions ........................................ 5-34 B.
PAGE 23
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page C. KANDU ................................................................................................................. A-2 D. BUC-HPA .............................................................................................................. A-4 E. FMA ...................................................................................................
PAGE 24
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page 3. 4. K. Aircraft Make / Aircraft Model ................................................................................ D-6 L. Aircraft Model Variant ........................................................................................... D-6 M. Additional Notes/Comments ................................................................................
PAGE 25
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF FIGURES Figure Description Page INTRO-1 Symbols..................................................................................................................... 1-1 Ka-Band System....................................................................................................... 1-1 1-2 JetWave™ MCS-8562 Terminal Block Diagram..................................................
PAGE 26
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF FIGURES (Cont) Figure Description Page 5-5 Health Statuses (excerpt), AES Summary and Link Statuses................................... 5-15 5-6 AES Modman and Manufacturing Information Page ............................................... 5-18 5-7 Discrete I/O State......................................................................................................
PAGE 27
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal TABLE OF CONTENTS (Cont) LIST OF TABLES Table Description Page INTRO-1 List of Acronyms and Abbreviations ......................................................................... 1-1 JetWave™ MCS-8562 Terminal LRUs ..................................................................... 1-1 1-2 Modman Leading Particulars ....................................................................................
PAGE 28
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 29
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal INTRODUCTION 1. How to Use This Manual A. General (1) This manual provides information about the installation of the AES Systems. (2) Standard maintenance procedures that technicians must know are not given in this manual. (3) This publication is written in agreement with the ATA Specification. (4) Warnings, cautions, and notes in this manual give the data that follows: (5) B. C.
PAGE 30
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal D. Units of Measure (1) E. 2. Measurements, weights, temperatures, dimensions, and other values are expressed in the USMS followed by the appropriate SI metric units in parentheses. Some standard tools or parts such as drills, taps, bolts, nuts, etc. do not have an equivalent. Illustration (1) Supplemental illustrations use a suffix number to the basic figure number.
PAGE 31
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal 4. Organization This manual includes the following sections: 5. - INTRODUCTION - SECTION 1 - SYSTEM DESCRIPTION - SECTION 2 - SYSTEM PRE-CONFIGURATION - SECTION 3 - INSTALLATION - SECTION 4 - SOFTWARE CONFIGURATION - SECTION 5 - SYSTEM COMMISSIONING - SECTION 6 - TROUBLESHOOTING - SECTION 7 - MAINTENANCE AND REPAIR - APPENDIX A - APPENDIX B - APPENDIX C - APPENDIX D Customer Support A.
PAGE 32
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal B. Other Publications (1) EFFECTIVITY ALL These publications are standard references. Check for the latest version of the publication. - The United States GPO Style Manual (available at http://www.gpo.gov/fdsys/pkg/GPO-STYLEMANUAL-2008/content-detail.html) - IEEE Std 260.1, Standard Letter Symbols for Units of Measurement (available from the American National Standards Institute at http://www.ansi.org) - ASME Y14.
PAGE 33
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal 7. Precautions When working with avionics and satellite communications equipment, be aware of the following warnings and cautions. 8. WARNING: TO PREVENT RADIO FREQUENCY OVEREXPOSURE, THE AREAS WHICH THE RISK EXISTS IS BASED UPON THE LOCATION OF THE ANTENNA AND THE INSTALLED HARDWARE END STOPS.
PAGE 34
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table INTRO-1.
PAGE 35
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table INTRO-1.
PAGE 36
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table INTRO-1.
PAGE 37
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table INTRO-1.
PAGE 38
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 39
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal SECTION 1 – SYSTEM DESCRIPTION 1. JetWave™ MCS-8562 Terminal Overview The JetWave™ MCS-8562 Terminal SATCOM system supplies a broadband communication link that can be used to supply data, video, and voice communications for passengers communications and entertainment. The AES communicates to the SAS through a satellite as shown in Figure 1-1. Figure 1-1.
PAGE 40
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal B. JetWave™ MCS-8562 Terminal LRU Leading Particulars (1) Refer to Table 1-2 for the Modman leading particulars. (2) Refer to Table 1-3 for the APM leading particulars. (3) Refer to Table 1-4 for the KANDU leading particulars. (4) Refer to Table 1-5 for the BUC-HPA leading particulars. (5) Refer to Table 1-6 for the FMA leading particulars. Table 1-2.
PAGE 41
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 1-3. APM Leading Particulars (Cont) Characteristic Specification Power consumption Power supplied by Modman Power dissipation 0.3 watts maximum Cooling No forced-air cooling required Operating temperature 5°F (-15°C) to 158°F (70°C) Maintenance No scheduled maintenance required Interface J1 - Modman Table 1-4. KANDU Leading Particulars Characteristic Specification Part Number 90404518 Length 11.
PAGE 42
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 1-5. BUC-HPA Leading Particulars (Cont) Characteristic Specification Height 2.08 inches (52.8 mm) maximum Weight 11.5 pounds (5.2 kg) maximum (including thermal pad) BUC-HPA 10.75 pounds (4.9 kg) nominal Thermal pad 0.75 pounds (0.
PAGE 43
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 1-6. FMA Leading Particulars (Cont) Characteristic Specification Maintenance No scheduled maintenance required Interfaces P1 - Power from KANDU P2 - Control interface from KANDU P3 - IMU power and control from KANDU J4 - RF RX to BUC-HPA J5 - RF TX from BUC-HPA 2.
PAGE 44
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 1-2. JetWave™ MCS-8562 Terminal Block Diagram EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 45
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal The JetWave™ MCS-8562 Terminal LRUs are as follows: A. B. C. D. EFFECTIVITY ALL FMA - The FMA includes an aperture. - The FMA contains an LNA for amplification of signals in the receive path. - The FMA includes the mechanical pointing system, positioner, motors and sensors, and an IMU to detect movement of the platform. - The FMA accepts the transmit Ka-band signal from the BUC-HPA.
PAGE 46
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal E. The AISD interfaces provide services to the aircraft/cockpit, such as the electronic flight bag, data load, etc. This system uses Ethernet (10/100/1000 Base T) interfaces. • The discrete I/O for aircraft status and for reporting system status. - Has two LEDs to provide power and fault status on the LRU front panel. - Accepts 115 VAC from the aircraft. - Manages the BIT for the complete AES.
PAGE 47
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal While in System Initialization Mode, the RS422, discrete signal and the Ethernet interfaces are available and active on all the JetWave™ MCS-8562 Terminal LRUs which are powered up. In Modman, when powered up, the power supply to APM is available on Modman P23B connector. When power is applied to the KANDU LRU, the Antenna Power and IMU power is available on the KANDU receptacle J2.
PAGE 48
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal F. Commanded Mode The system also provides a Commanded Mode of operation which may be initiated through the GUI when the aircraft is on ground. This mode provides access to user initiated tests for system testing, initiating automatic antenna alignment, transmit cable calibration, manual antenna pointing to defined location, etc. The system will come out of the commanded mode by a System reset. 4.
PAGE 49
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal SECTION 2 – SYSTEM PRE-CONFIGURATION 1. AES Configuration Data Any tools for preparing the config files for the terminal must be licensed from Honeywell. NOTE: The AES configuration data is a set of configuration files, stored on the APM. Each configuration file contains a set of airplane-unique parameters.
PAGE 50
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 2-1. ARINC 429 Label List (Cont) Maximum Transmit Delay (msec) Maximum Transmit Interval (msec) Label Set Required ARINC 429 Labels 330 Yes Yaw Rate INS 50 20 0.015 degrees/sec 326 Yes Pitch Rate INS 50 20 0.015 degrees/sec 327 Yes Roll Rate INS 50 20 0.015 degrees/sec 175 /112/312 Yes Ground Speed /GNSS Ground Speed Hybrid /GNSS/INS 110 /Nil 40 0.125 knots (kn) INS 1200 200 0.1 min.
PAGE 51
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal C. Aircraft Service Configuration There are a number of functions that an Ethernet port can support namely, data traffic, data loading, GUI, AES logs extraction (maintenance function) and status/control (through the SNMP).
PAGE 52
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 53
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal SECTION 3 – INSTALLATION 1. Overview A. Installation Procedure Overview for the JetWave™ MCS-8562 Terminal This section includes information about installing the equipment in the core JetWave™ MCS-8562 Terminal. Contact Honeywell about installation kits that include mating connectors and cables.
PAGE 54
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal 2. (3) Install wiring in accordance with the interconnection diagram. The cables and adapters are available as installation kits from various suppliers. (4) Do wiring and RF cable checks to make sure they are installed correctly and meet the installation requirements. (5) Apply power to the system. (6) Install radome after completion of post installation checks.
PAGE 55
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-2. Modman ARINC 600 Connector (Cont) Connector PN Description Qty PN: 620230 #16 pin contacts 1 PN: not included Size 16 optical contacts (not used) 5 PN: 620022 Size 5 coax contact for RF connections 2 NOTE: EFFECTIVITY ALL While engineering the JetWave™ MCS-8562 Terminal LRU interconnections, make sure the LRU quadrax terminations do not distort natural wire orientations.
PAGE 56
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-1. Recommended Interconnect Wiring Diagram EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 57
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (3) The Modman bonding is as follows: The Modman must be electrically bonded to the airframe. Make sure that the mating surfaces are free from contaminants such as paints or other non-conductive elements. A bonding test point is available on the front panel. The bonding resistance must be less than or equal to 2.5 mΩ. (4) The TX and RX IF cables between the Modman and BUC-HPA must meet the recommended insertion loss.
PAGE 58
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-4. Modman Insertion Loss Values Insertion Loss @ 950 MHz < 6.5 dB > 6.5 dB, <11dB > 11dB Equalizer in TX path 10.5 dB 4.8 dB None Minicircuits, PN TAT-10R5DC- Minicircuits, PN TAT-4R8DC-1+ (4.8 1+ (10.5 dB equalizer) or dB equalizer) or equivalent equivalent Attenuator in RX path 10.5 dB 4.8 dB Minicircuits, PN TAT-10R5-1+ (10.5 dB attenuator) or equivalent Minicircuits, PN TAT-4R8-1+ (4.
PAGE 59
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal C. APM The APM can be installed in any orientation. Refer to Figure 3-8 for outline and installation information and Figure 3-12 for the applicable interconnect diagram. There are no special tools, fixtures, and equipment required for the APM installation. There are no clearance requirements for the APM. Use 0.164-32 UNC-2A corrosion resistant mounting fasteners. Do not exceed 25 in-lb (2.
PAGE 60
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (3) - Mandatory: Tx Control mute (KANDU J1D) connected to a normally open switch with a GND to enable.
PAGE 61
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-5. Discretes Table (Cont) Discrete I/O Pin Description Mandatory / Optional TX Control KANDU J1-D The discrete shall disable Mandatory the transmission of signals when grounded, and allow transmission when open. Signal type: Input Public Services Disable Modman J1-MP11E The discrete shall disable Optional the PODD interfaces when grounded, and enable PODD interfaces when open.
PAGE 62
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-5. Discretes Table (Cont) Discrete I/O Pin Description Data Link Available Modman J1-MP13F The Data Link Available Optional ARINC 791 IO discrete output shall be grounded when user service is available (data connections are available for use), and open when user service is not available.
PAGE 63
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-5. Discretes Table (Cont) Discrete I/O Pin Description Front Panel Enable Mode Modman J1-B Pin 10F Mandatory / Optional The front panel enable Mandatory mode discrete enables the Modman front panel connectors when asserted. - Ground = Enable Front Panel Connector - Open = Disable Front Panel Connector. Signal type: Input.
PAGE 64
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal A. B. EFFECTIVITY ALL KANDU to FMA bulkhead interconnect specification is as follows: (1) Power and control signals required for the JetWave™ MCS-8562 Terminal LRUs installed outside the aircraft will be routed through the power and control bulkhead interface connectors which will be sealed to maintain cabin pressure (max 14.5 PSI (1,000 hPa)) inside the cabin.
PAGE 65
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal KANDU bonding to the aircraft must be achieved through the mounting structure (fasteners) and KANDU A3J1-A. The KANDU bonding resistance measured from the measuring point and the surface the unit is mounted must be less than 2.5 mΩ. 4. BUC-HPA A. B. General (1) There are no special tools, fixtures, or equipment required for the installation of the BUC-HPA.
PAGE 66
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (3) To install the thermal pad, refer to document Thermal Pad K, BUC-HPA Conduction SCD-90402388. It can be found at Jetwave Customer Support. NOTE: The configuration of the mounting feet and connectors shown in Figure 3-2 is representative only and may not be the exact configuration for all BUC-HPAs. Figure 3-2.
PAGE 67
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal The TX path interconnect loss between the BUC-HPA and the FMA must not exceed 1.5 dB in the frequency range of 29 to 31 GHz. The loss is from BUC-HPA flange to antenna flange. The RX path interconnect between the BUC-HPA and the FMA must not exceed 2.0 dB in the frequency range of 950 to 1950 MHz. D.
PAGE 68
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal 5. (b) The BUC-HPA can be installed inside the aircraft or external to the aircraft under the radome. Honeywell recommends that the BUC-HPA is installed external to the aircraft, under the radome to keep the loss below the value specified in Paragraph 3.4.C. (c) The BUC-HPA must be installed close to fuselage mount antenna assembly so as to minimize the waveguide/coax RF losses on the RF interconnect.
PAGE 69
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal B. The FMA Installation General Before installing any components or cabling, read all notes on drawings and read all installation procedures. C. Advisories The JetWave™ MCS-8562 Terminal FMA and the BUC-HPA subsystems include components that radiate RF and microwave emissions in the band between 29.0 and 31.0 GHz.
PAGE 70
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal E. OAE Installation Installation hardware is available in ARINC 791 Style configurations and non ARINC 791 style configurations. Equivalent acceptable hardware may be designed by the customer or procured from other sources. For the ARINC 791 configuration; the seven aircraft side fittings, internal structural modifications, internal wiring, radome and bulkhead connectors are the responsibility of the installer.
PAGE 71
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Consult the airframe manufacturer for the correct torque values. I. FMA Installation Procedure Following installation activities are detailed in subsequent sections: - Installation of the FMA. - Connecting the waveguide, RF coax interface to the FMA. - Installation of BUC-HPA and bonding straps. - Installation of waveguide and coax between FMA and BUC-HPA.
PAGE 72
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-4. FMA Assembly Lifting Fixture Removal (2) EFFECTIVITY ALL (d) The orientation of the FMA assembly is defined with respect to the principal axes of the aircraft. (e) Attach the FMA to the AIM with screws and flat washers. The AIM is provisioned with captive nuts. Refer to the airframe specific kits and assembly for fastener specifications and required torque.
PAGE 73
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (3) Tx Waveguide and Rx Coax Interconnection between the FMA and the BUC-HPA. These interconnections can either be customer designed and furnished, or purchased from Honeywell.
PAGE 74
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (b) (c) (d) EFFECTIVITY ALL Remove the protective covers from the BUC-HPA J2 and KANDU J3 receptacles. Visually examine the connectors and make sure that the pins are straight and undamaged. 1 Clean the connectors with the contact cleaner and connect the cable assembly for fuselage mount from the KANDU J3 receptacle to the BUC-HPA J2 receptacle.
PAGE 75
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-5. LAIM Assembly with FMA and BUC-HPA Placement on Aircraft (Typical Installation) (e) 6. On completion of the LRU interconnection and applying power to the FMA, the FMA will stay in its current position until it is told to move by the KANDU. Inspection of Waveguide A. FMA Human Exposure to RF EM Fields THE JetWave™ MCS-8562 Terminal IS A SOURCE OF NON-IONIZING RADIATION.
PAGE 76
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal (3) The JetWave™ MCS-8562 Terminal incorporates three fail-safe features to limit the potential for human exposure to non-ionizing radiation: (a) The system will not transmit unless the receiver is receiving a valid signal, therefore if the received signal were to become blocked the transmitter would be disabled.
PAGE 77
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Table 3-8.
PAGE 78
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Blank Page EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 79
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-6. (Sheet 1 of 4) Modman Outline and Installation Drawing (90400012-0001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 80
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-6. (Sheet 2 of 4) Modman Outline and Installation Drawing (90400012-0001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 81
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-6. (Sheet 3 of 4) Modman Outline and Installation Drawing (90400012-0001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 82
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-6. (Sheet 4 of 4) Modman Outline and Installation Drawing (90400012-0001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 83
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-7. (Sheet 1 of 4) Modman Outline and Installation Drawing (90400012-0002) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 84
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-7. (Sheet 2 of 4) Modman Outline and Installation Drawing (90400012-0002) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 85
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-7. (Sheet 3 of 4) Modman Outline and Installation Drawing (90400012-0002) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 86
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-7. (Sheet 4 of 4) Modman Outline and Installation Drawing (90400012-0002) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 87
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-8. (Sheet 1 of 2) APM Outline and Installation Drawing (90401121) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 88
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-8. (Sheet 2 of 2) APM Outline and Installation Drawing (90401121) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 89
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-9. (Sheet 1 of 4) KANDU Outline and Installation Drawing (90404518) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 90
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-9. (Sheet 2 of 4) KANDU Outline and Installation Drawing (90404518) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 91
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-9. (Sheet 3 of 4) KANDU Outline and Installation Drawing (90404518) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 92
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-9. (Sheet 4 of 4) KANDU Outline and Installation Drawing (90404518) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 93
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-10. (Sheet 1 of 3) BUC-HPA Outline and Installation Drawing (90003227-003) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 94
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-10. (Sheet 2 of 3) BUC-HPA Outline and Installation Drawing (90003227-003) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 95
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-10. (Sheet 3 of 3) BUC-HPA Outline and Installation Drawing (90003227-003) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 96
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-11. (Sheet 1 of 14) FMA Outline and Installation Drawing (90002609-001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 97
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-11. (Sheet 2 of 14) FMA Outline and Installation Drawing (90002609-001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 98
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-11. (Sheet 3 of 14) FMA Outline and Installation Drawing (90002609-001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.
PAGE 99
SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL JetWave™ MCS-8562 Terminal Figure 3-11. (Sheet 4 of 14) FMA Outline and Installation Drawing (90002609-001) EFFECTIVITY ALL 23-15-84 © Honeywell International Inc. Do not copy without express permission of Honeywell.