ESD-9950 96x96 1/4 DIN Digital & Analogue Temperature Controller ESD-9950 96 x 96 1/4 DIN With Analogue Set, ON / OFF or Time Proportional Digital & Analogue Temperature Controller - 4 Digits Display - J type Thermocouple Input or , K type Thermocouple Input or , R type Thermocouple Input or , S type Thermocouple Input or , 2 or 3-wire PT 100 Input (It must be determined in order) - ON/OFF or Time Proportional Operation - Adjustable Hysteresis Value with DIP Switch for ON/OFF Control - Adjustable Control P
ABOUT INSTRUCTION MANUAL Instruction manual of ESD-9950 Digital & Analogue Temperature Controller consists of two main sections. Explanation of these sections are below. Also, there are other sections which include order information and technical specifications of the device. All titles and page numbers in instruction manual are in “CONTENTS” section. User can reach to any title with section number.
CONTENTS 1.PREFACE............................................................................................................................................ Page 1.1 GENERAL SPECIFICATIONS 1.2 ORDERING INFORMATION 1.3 WARRANTY 1.4 MAINTENANCE 5 2.INSTALLATION.................................................................................................................................... Page 2.1 GENERAL DESCRIPTION 2.2 DIMENSIONS 2.3 PANEL CUT-OUT 2.4 ENVIRONMENTAL RATINGS 2.5 PANEL MOUNTING 2.
EU DECLARATION OF CONFORMITY Manufacturer Company Name : Emko Elektronik A.S. Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye The manufacturer hereby declares that the product conforms to the following standards and conditions.
1.Preface ESD Series Digital & Analogue Temperature Controllers are designed for measuring and controlling temperature. They can be used in many applications with their simple and easy to use properties, On / Off and time proportional control form. Some application fields which they are used are below: Application Fields Glass Plastic Petro-Chemistry Textile Automative Machine production industries 1.
1.2 Ordering Information ESD-9950 (96x96 1/4 DIN) A BC D E / FG HI / 0 6 / 00 00 / U V W Z 0 0 A Supply Voltage 3 24V V (±15%) 50/60Hz 4 115V V (±15%) 50/60Hz 5 230V V (±15%) 50/60Hz 9 Customer Scale(°C) BC Input Type 01 PT 100 , IEC751(ITS90) 02 PT 100 , IEC751(ITS90) 03 PT 100 , IEC751(ITS90) 04 J ,Fe CuNi IEC584.1(ITS90) 05 J ,Fe CuNi IEC584.1(ITS90) 06 K ,NiCr Ni IEC584.1(ITS90) 07 S ,Pt10%Rh Pt IEC584.1(ITS90) 08 R ,Pt13%Rh Pt IEC584.1(ITS90) -100.0°C 0.0°C 0°C 0°C 100.0°C 200.
2.Installation c Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package , - One piece unit - Two pieces mounting clamps - One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.
2.1 General Description Terminal protection cover Product label Mounting clamp Front Panel IP65 protection NEMA 4X Panel surface (maximum thickness 15mm / 0.59 inch) 2.2 Dimensions Maximum 15mm / 0.59 inch PWR OUT o 96mm / 3.78 inch C 200 160 120 240 280 80 320 40 360 0 400 0 15 0 ON OFF 30 + SV-OFFSET % PB ESD-9950 96mm / 3.78 inch 12.5 ± 1 mm /0.49 inch 76mm / 2.99 inch 11.5 ± 1 mm /0.
2.3 Panel Cut-Out 92mm / 3.62 inch 129 mm / 5.08 inch (min) 129 mm / 5.08 inch (min) 92mm / 3.
2.4 Environmental Ratings Operating Conditions Operating Temperature : 0 to 50 °C Max. Operating Humidity : 90% Rh (non-condensing) Altitude c : Up to 2000m. Forbidden Conditions: Corrosive atmosphere Explosive atmosphere Home applications (The unit is only for industrial applications) 2.5 Panel Mounting 1 1-Before mounting the device in your panel, make sure that the cut-out is of the right size. 2-Check front panel gasket position 3-Insert the device through the cutout.
2.6 Installation Fixing Clamp The unit is designed for panel mounting. 1 2 1-Insert the unit in the panel cut-out from the front side. 2- Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel c Montage of the unit to a system must be done with it’s own fixing clamps. Do not do the montage of the device with inappropriate fixing clamps.
3.Electrical Wirings c c c c You must ensure that the device is correctly configured for your application. Incorrect configuration could result in damage to the process being controlled, and/or personal injury. It is your responsibility, as the installer, to ensure that the configuration is correct. Device parameters has factory default values. These parameters must be set according to the system’s needs. Only qualified personnel and technicians should work on this equipment.
3.2 Electrical Wiring Diagram c Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’ below to prevent damage to the process being controlled and personnel injury.
3.3 View of the Device Label 1 2 3 4 OFF ON HYS 0.25% of scale OFF ON HYS 0.5% of scale OFF ON HYS 1% of scale 3 4 HYS 2% of scale 3 4 1 2 OFF ON 1 2 1 2 OFF ON 1 2 13 N 14 15 16 L 17 3 4 C.Time 10 sec. SSR&Relay 3 4 18 OFF ON C.Time 5 sec. SSR&Relay OFF ON C.Time 20 sec. SSR&Relay 19 20 21 22 C PT-100 (-100.0;+100.0) PT-100 (0.0;200.0) PT-100 (0;400) J (TC) (0;400) J (TC) (0;800) K (TC) (0;1200) R (TC) (0;1600) S (TC) (0;1600) TC 3 Max.50mA 12 V Z Pt-100 2 OFF ON C.
3.
3.5 Temperature Sensor Input Connection 3.5.1 TC (Thermocouple) Connection Connect the wires with the polarity as shown in the figure left. TC 1 2 3 i Always use compensation wire corresponding to the thermocouple used. If present, the shield must be connected to a proper ground. i Input resistance is greater than 10M W. 3.5.2 RTD Connection Pt-100 Pt-100 Note 2 Note 1 1 2 3 3-wire Pt-100 connection (with line compensation) (Max.
3.6 Galvanic Isolation Test Values of ESD-9950 Digital & Analogue Temperature Controller Supply Voltage Input 2000V V ( For ESD-9950.5..... ) 2000V V ( For ESD-9950.4..... ) 500V V ( For ESD-9950.3..... ) 13 Ground 14 2000V V 2000V V 22 Relay Output 2 23 24 2000V V SSR Driver Output 11 12 2000V V Analogue Inputs 2000V V 12V Z Sensor Supply Voltage 1 3 4 3.
3.8 SSR Driver Output Connection Device 11 L N Last Control Element (SSR) 13 c 15-18 V Z Max.
4. Front Panel Definition and Operation Settings 4.
4.2 Operation Settings 4.2.1 Set Values Set value can be adjusted with Set Value Adjustment Potentiometer that is on the front panel. Set value range changes according to the type and scale of the device. Minimum and maximum values of Set value according to the device type are given below: Set Values according to the Type and Scale of the Device For PT-100 ( -100.0 to 100.0 )°C For PT-100 ( 0.0 to 200.
4.2.3 Adjustment of Hysteresis Value for ON/OFF Control In ON/OFF control algorithm, temperature value is tried to keep equal to set value by opening or closing completely last control element. ON/OFF controlled system, temperature value oscillates continuously. Temperature value’s oscillation period or amplitude around set value changes according to controlled system.
Hysteresis Value Selection OFF ON 1 2 0.25% of full scale is selected OFF ON 1 2 OFF ON 1 2 OFF ON 1 2 0.5% of full scale is selected 1% of full scale is selected 2% of full scale is selected Minimum and maximum value of hysteresis according to the type and scale of the device are given below: If 0.25% of full scale is selected with DIP Switch, then hysteresis; If 0.5% of full scale is selected with DIP Switch, then hysteresis; For PT-100 ( -100.0 to 100.0 )°C: ( 0.0 to 0.
4.2.4 Adjustment of Control Period for Time Proportional Control 11 12 SSR Driver Output Max.50mA@18V Z NC Relay Output 5A@250VV NO 10 c a Y CAT II 7 8 9 P/N : ESD-9950 6 5 4 3 TC 2 1 L N 230 VV ± 15% 50/60Hz - 4VA 115 VV ± 15% 50/60Hz - 4VA 24 VV ± 15% 50/60Hz - 4VA 15 14 13 1 2 Pt-100 23 18 17 Input Type 16 3 4 HYS 2% of scale OFF ON PT-100 (-100.0;+100.0) PT-100 (0.0;200.
4.2.5 Adjustment of Set Offset Value Set offset value can be adjusted with set offset trimpot that is located on front panel. 0 Temperature Control Output (%) Proportional Band = Scale * (%PB) 100 + SV-OFFSET 0 Temperature SET-Proportional Band SET-OFFSET SET SET+OFFSET When temperature is not equal to SET value, to remove the difference between SET value and temperature and to make equal the temperature and SET value, Set offset is used. It can be adjusted from -20% to 20% of full scale.
5. Failure Messages in ESD-9950 Digital & Analogue Temperature Controller PWR Sensor failure in analogue inputs. It occurs if Sensor connection is wrong or There is no sensor connection or The value on analogue input exceeds scale of the device.
6. Specifications Device Type Housing&Mounting : Digital & Analogue Temperature Controller : 96mm x 96mm x 100mm 1/4 DIN 43700 plastic housing for panel mounting. Panel cut-out is 92x92mm. Protection Class : NEMA 4X (IP65 at front, IP20 at rear). Weight : Approximately 0.40 Kg. Environmental Ratings : Standard, indoor at an altitude of less than 2000 meters with none condensing humidity. Storage/Operating Temperature : -40 oC to +85 oC / 0 oC to +50 oC Storage/Operating Humidity : 90 % max.