Instruction manual

®
ProSet 2500 Front End Service
For optimum tool performance, Front-End maintenance should be performed regularly as per the “Preventative
Maintenance Schedule”.
! Note: UNPLUG AIR SUPPLY while servicing front-end to avoid INJURY.
Jaw Guide
1. REMOVE NOSE HOUSING:
Unscrew the Nose Housing Nut by hand and
slide Nose Housing off the tool.
2. REMOVE JAW GUIDE TO ACCESS JAWS
A
ND INTERNAL PARTS:
Pull back the Jaw Guide Lock to disengage the
Jaw Guide Lock teeth and unscrew and remove
the Jaw Guide.
Remove Jaws, Jaw Pusher, and Jaw Pusher
Spring for servicing.
3. CLEAN PARTS:
Clean Ja
ws, Jaw Guide, Jaw Pusher, Spring
and thread area of the Pulling Head.
Apply Seal Lube to outside surface of Jaws and
inside surface of the Jaw Guide.
4. REASSEMBLY OF INTERNAL PARTS AND JAW
GUIDE:
Place the Jaws into the Jaw Guide and slide the Jaw
Pusher Spring and Jaw Pusher into the Pulling Head.
Apply a small amount of Seal Lube to the Pulling Head
threads and Jaw Guide Lock teeth. Screw the Jaw Guide
onto the Pulling Head until the teeth on the Jaw Guide
Lock stop the Jaw Guide rotating.
Appl
y Jaw lubricant to the Jaw area by submerging the
assembled Jaw Guide into Jaw lube about 1 in. (25mm).
Clean off excess Jaw Lube from the outside of the Jaw
Guide.
5. REINSTALL NOSE HOUSING ASSEMBLY:
Refit the Nos
e Housing and Hand-tighten the Nose
Housing Nut securely against the O-Ring. If the Nut is
not tightened sufficiently against the O-Ring there may
be a loss of suction.
Nose Housing
Nose Housing Nut
Pulling Head
Jaw Guide Lock
Housing Adapter
Wrench Flat
Jaw Guide Lock motion
O-Ring
Pulling Head Locking Teeth.
Jaw Guide teeth
Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7