Instruction manual
Table Of Contents
- Introduction
- Safety Instructions
- Specifications
- Packaged Accessories
- Tool Requirements
- ProSet® 2500 Tool Dimensions
- Common Nosepieces
- Basic Tool Operation
- ProSet® 2500 Front End Service
- Mandrel Collection System (MCS) – ProSet® 2500 MCS
- Cleaning the Collector Silencer
- Tool Assembly Torque Requirements
- ProSet® 2500/2500MCS Diagram
- ProSet® 2500 Parts List
- Hydraulic Oil Charging Procedure
- Maintenance
- Safety Data
- Troubleshooting
- EC Declaration of Conformity
- Conforms to the following standards:
- Signed: ____________________________________

Common Nosepieces
Closed End HR Rivets
Rivet Diameter Open End Jaw Pusher
Steel
Mandrel
Aluminum
Mandrel
Aluminum
Body
Steel
Body
1/8” (3.2 mm) or
7/64” (2.8 mm)
PRN414* PRN424 PRN434 PRN414* PRN4K
FAN275-028*
PRN514* PRN524 PRN534 PRN514* -
5/32” (4.0 mm)
- -
- - PRN5K
DPN275-027*
3/16” (4.8 mm)
PRN614* PRN624 PRN634 PRN614* PRN6K
* Included with the tool
Use FAN275-028 instead of DPN275-0
27 (installed) when using 7/64” (2.8mm) - 5/32” (4.0mm).
Use N-406 nosepiece when using 3/16” (4.8mm) UltraGrip
® ®
rivets; use N-410 for Monobolt rivets.
Basic Tool Operation
Before operating the tool check the following:
Inspect tool for damage or leaking oil – do not use tool if it is damaged or leaking oil.
Check that correct nosepiece is fitted and tightened to 60 - 65 in-lbs [6.8 – 7.3 N-m] torque.
Check that the nose housing nut (8) is tight – hand tighten only.
Connect tool to air supply – see air supply requirements (page 4).
Fit Mandrel Collector (96) – (MCS tool only).
Open air supply valve by Sliding red OS Sleeve (93) on side of tool (see note below).
Insert rivet into nosepiece.
Position rivet in work piece.
Pull trigger to set rivet.
Release trigger – if equipped, MCS suction will draw mandrel into the collector.
! Note: The ProSet™ 2500 has an OS (Open-Shut) Valve for switching the air supply ON and OFF to
save air when the tool is not in use.
Air Supply ON
: Open OS Valve
by sliding OS Slider in the
direction shown (up).
A
ir Supply OFF: Close OS Valve
by sliding OS Slider in the
direction shown (down).
OS Slide
r
Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614










