Instruction manual

Contents
Introduction
...............................................................................................................................................2
Safety Instructions....................................................................................................................................3
Specifications ...........................................................................................................................................4
Packaged Accessories..........................................................................................................................4
Tool Requirements................................................................................................................................4
®
2500 Tool Dimensions.............................................................................................................5 ProSet
Common Nosepieces............................................................................................................................
6
Basic Tool Operation ................................................................................................................................6
Front End Service.................................................................................................................................7
®
2500 MCS .....................................................................8 Mandrel Collection System (MCS) – ProSet
Cleaning the Collector Sil
encer.............................................................................................................8
Tool Assembly Torque Requirements....................................................................................................9
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2500/2500MCS Diagram ..........................................................................................................10 ProSet
Parts List ................................................................................................................................................
12
Hydraulic Oil Charging Procedure..........................................................................................................14
Maintenance...........................................................................................................................................15
Safety Data.............................................................................................................................................16
Troubleshooting......................................................................................................................................17
EC Declaration of Conformity.................................................................................................................18
Introduction
®
POP
®
ProSet 2500 tools are light weight Air/Hydraulic rivet setting tools recommended for use with genuine
POP
Brand Rivets per following chart:
Rivet Diameter
Material
(Body – Mandrel)
Rivet Type
1/8”
(*)
[3.2 mm]
5/32”(*)
[4.0 mm]
3/16”(**)
[4.8 mm]
Al – Al 9 9 9
Al – St / SS 9 9 9
St – St 9 9 9
Open End & MultiGrip
9
(†)
SS – SS; Mo – St /SS 9 9
Al – Al 9 9 9
Al – St / SS; Cu – St 9 9 9
St – St 9 9 9
Closed End
SS – SS 9 9 9
LSR Rivets Al – Al 9 9 9
HR™ Rivets St – St 9 9(**) 9
T - Rivet Al – St 9 9 9
Self Plugger St – St 9 9 9
UltraGrip Al-Al , St- St, SS-SS - - 9
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, Mo: Monel
(*) Use FAN275-028 Jaw pusher set up. (**) Use DPN275-027 Jaw pusher set up.
(†) Exclude MultiGrip™
Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. [phone] - Fax [phone]