Reference Manual 00809-0600-4026, Rev BA December 2011 Commissioning Manual Rosemount 5300 and 5400 Series www.rosemount.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Commissioning Manual Rosemount 5300 and 5400 Series NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Emerson Process Management has two toll-free assistance numbers. Customer Central: 1-800-999-9307 (7:00 a.m. to 7:00 p.m.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar SECTION 1 Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Tools and Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Step 3. Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Installing the Rosemount RadarMaster Software . . . . . . . . . . . . . 5-11 Configuration using the Rosemount Radar Master Software . . . . 5-11 Safety Instrumented Systems (4-20 mA only) . . . . . . . . . . . . . . . 5-16 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 1 Rosemount Process Radar Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Tools and Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Rosemount Process Radar MANUAL OVERVIEW 00809-0600-4026, Rev BA December 2011 This manual provides commissioning information for the Rosemount 5300 and 5400 Series Radar Transmitters. Section 2: Rosemount 5300 Series Quick Installation Guide • Step 1. Mount the transmitter • Step 2. Connect the wiring • Step 3. Configure • Safety instrumented systems (4-20 mA only) Section 3: Rosemount 5300 Series Installation & Configuration • Step 1. Complete the QIG • Step 2.
Reference Manual 00809-0600-4026, Rev BA December 2011 TOOLS AND DOCUMENTS Rosemount Process Radar The following tools and documents are recommended to use during the installation and commissioning procedures: Rosemount 5300 and Rosemount 5400 • Field Communicator 375/475 / laptop with Rosemount Radar Master or AMS • HART modem / FOUNDATION Fieldbus modem • Multimeter • Screw driver, Phillips 2 mm or flat head 6 mm (for wire terminals) • Screw driver, flat head 8 mm (for external ground screw) •
Reference Manual Rosemount Process Radar 1-4 00809-0600-4026, Rev BA December 2011
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 2 Rosemount Process Radar 5300 Quick Installation Guide Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Quick Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 This installation guide provides basic guidelines for the Rosemount 5300 Series. Refer to Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for more instructions. The manual and this Quick Installation Guide (QIG) are also available electronically on www.rosemount.com.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar QUICK INSTALLATION GUIDE Step 1. Mount The Transmitter Tank Connection with Flange Transmitter Housing Nut 1. Place a gasket on top of the tank flange. 2. Lower the probe with flange into the tank. Bolt Flange Probe Gasket Tank Flange 3. Tighten the bolts and nuts with sufficient torque regarding flange and gasket choice. 4.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Refer to Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for details regarding the mounting of transmitter head/probe. Bracket Mounting, on Wall Transmitter housing Bracket 1. Mount the bracket directly to the wall with screws suitable for the purpose. 2. Mount the transmitter with probe to the bracket and secure the installation with the three supplied screws.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Remote Housing 1. Remove the transmitter head from the probe by unscrewing the M50 nut. M50 nut 2. Mount the probe in the tank. 3. Mount the bracket to the pole, making sure the distance between the probe and bracket does not exceed the length of the remote connection. • Put the two U-bolts through the holes of the bracket. Several holes are available for vertical/horizontal pipe mounting.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Step 2. Connect The Wiring To Connect the Transmitter It is recommended that shielded twisted pair wiring (18-12 AWG) suitable for the supply voltage be used and, if applicable, approved for use in hazardous areas. For electrical information, such as power supply, see diagrams and drawings for HART, Modbus, and FOUNDATION fieldbus on the following pages. 1.
Reference Manual 00809-0600-4026, Rev BA December 2011 HART Communication Rosemount Process Radar The Rosemount 5300 Series transmitter operates with power supply ranging from 16-42.4 Vdc (16-30 Vdc in IS applications, 20-42.4 Vdc in Explosion-proof / Flameproof applications and in Non-Sparking / Energy Limited applications).
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Type n Approvals : Non-Sparking / Energy Limited Power Supply PC Power Supply HART Modem Field Communicator Rosemount 5300 Series Transmitter Load Resistance 250 HART: Un = 42.4 V Load Limitations The Field Communicator requires a minimum load resistance of 250 within the loop to function properly. The maximum load resistance can be obtained from the following diagrams.
Reference Manual 00809-0600-4026, Rev BA December 2011 FOUNDATION fieldbus Rosemount Process Radar The Rosemount 5300 Series transmitter, FOUNDATION fieldbus version, operates with power supply ranging from 9-32 Vdc (9-30 Vdc in IS applications and 16-32 Vdc in Explosion-proof / Flameproof and in Non-Sparking / Energy Limited applications). FISCO, IS applications: 9-17.5 Vdc.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Type n Approvals : Non-Sparking / Energy Limited Power Supply Rosemount 5300 Series Transmitter Power Supply Field Communicator RS-485 with Modbus communication Fieldbus Modem PC The 5300 Series RS-485 with Modbus communication transmitter version operates using a power supply ranging from 8-30 Vdc (max. rating). See the Rosemount 5300/5400 Series with HART to Modbus Converter Manual Supplement (Document No.
Reference Manual 00809-0600-4026, Rev BA December 2011 Step 3. Configure Rosemount Process Radar If the transmitter is pre-configured at the factory, it is only necessary to proceed with the following steps if you need to verify or change the settings. Basic configuration can easily be done either with the Rosemount Radar Master (RRM), a Field Communicator, the AMS™ Suite, DeltaV®, or any other DD (Device Description) compatible host system. For advanced configuration features, RRM is recommended.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 4. The first window in the Configuration Wizard presents general information such as Device Model (5301 / 5302 / 5303), serial number, Probe Type, Probe Length, communication protocol, and device address. Check that the information complies with the ordering information and click Next. 5. The General window lets you enter Tag, Message(1), Descriptor(1), and Date(1).
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Click Next and the following window appears (Geometry). 7. Enter Tank Height, the distance from the Upper Reference Point to the Lower Reference Point (which is the tank bottom in the screenshot above), making sure it is as accurate as possible. See Configuration in the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for details. Set Mounting Type. Set Diameter if Mounting Type is Nozzle or Pipe/Chamber.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Click Next and the following window appears (Tank Environment). 8. In the Environment window, select Measurement Mode. If the surface is moving - up or down at rates over 40 mm/s (1.5 in./s), the Rapid Level Changes box should also be selected. Enter the Upper Product Dielectric Constant (icons for help functions are available to the right).
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Click Next and the following window appears (Volume). 9. If volume calculation is desired, choose a pre-defined Volume Calculation Method and tank dimensions based on a tank shape that corresponds to the actual tank. Choose Strapping Table if the actual tank does not match any of the available pre-defined tank options, or if high volume accuracy is desired. Choose None if volume calculation is not desired.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 10. This step is not applicable for FOUNDATION fieldbus. The parameters are entered in the AI-block instead. Fast Key Sequence [2, 1, 6] For HART communication, choose Primary Variable, PV. Specify the analog output range by setting the Upper Range Value (20 mA) and the Lower Range Value (4 mA) to the desired corresponding level values. The Alarm Mode specifies the output state when a measurement error occurs.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Setup - Modbus Communication Parameters For transmitters with the Modbus option, do the following to configure the communication parameters: 1. In the Setup menu select General. The following window appears. 2. Choose the Communication tab. 3. Enter the desired Modbus communication settings.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Safety Instrumented Systems (4-20 mA only) The following section is applicable to the Rosemount 5300 Prior-Use option (Special certification: QS). Additional Safety Instrumented Systems information is available in the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530). The manual is available electronically at www.rosemount.com or by contacting an Emerson Process Management representative.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Damping User adjusted damping affects the transmitter’s ability to respond to process changes. Therefore, the damping values + response time should not exceed the loop requirements. Alarm and Saturation Levels DCS or safety logic solver should be configured to match transmitter configuration. Table 5 identifies the alarm levels available and their operation values.(1) Table 5.
Reference Manual Rosemount Process Radar Operation and Maintenance 00809-0600-4026, Rev BA December 2011 The Rosemount 5300 Series Prior-Use option must be tested at regular intervals to confirm that the overfill and empty tank protection function result in the desired system response. The following proof test is recommended. If an error is found in the safety functionality, the measuring system must be switched out of service and the process held in a safe state by means of other measures.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Special Tools Not required. Product Repair All failures detected by the transmitter diagnostics or by the proof test must be reported. Feedback can be submitted electronically at www.emersonprocess.com/rosemount/safety (Contact Us). The 5300 is repairable by major component replacement. Additional information is available in the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530).
Reference Manual Rosemount Process Radar 2-22 00809-0600-4026, Rev BA December 2011
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 3 Rosemount Process Radar 5300 Installation & Configuration Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Installation & Configuration . . . . . . . . . . . . . . . . . . . . . . . . page 3-2 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar INSTALLATION & CONFIGURATION Step 1. Complete the QIG Follow the instructions provided in Section 2: 5300 Quick Installation Guide. Step 2. Complete the Basic Configuration Basic Configuration Parameters • HART/FF Address • Device Tag • Measurement Units • Tank Geometry Figure 3-1.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 3-2. Example of Range Value settings (HART) Upper Reference Point Upper Transition Zone Range 0-100% 20 mA Upper Range Value (URV) = 100% Product Level 4 mA Lower Range Value (LRV) = 0% Lower Transition Zone Lower Reference Point (Level=0) For more information, see the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) section “Basic Configuration Parameters”.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Basic Configuration Using a Field Communicator Figure 3-3.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Basic Configuration Using AMS Suite (HART) or DeltaV The Rosemount 5300 Series can also be configured using AMS Suite or DeltaV. For more information, see the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) section “Basic Configuration Using AMS Suite (HART)”. Step 3. Complete the Advanced Configuration Trim Near Zone Use Trim Near Zone when mounted in a nozzle, chamber, or still-pipe.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Amplitude, mV Figure 3-5. Disturbing echoes can be filtered out by creating an amplitude threshold Measurement signal Amplitude Threshold Curve Disturbing object Distance, m 1. For best performance execute Measure and Learn with an empty tank/chamber. 2. Click Measure and Learn, and follow the instructions. For more information, see the Rosemount 5300 Series Reference Manual (Document No.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Dynamic Vapor Compensation (DVC) For high pressure saturated steam applications with a varying pressure and/or temperature, certain models of the Rosemount 5300 Series have a built-in function (DVC) that automatically compensates for varying vapor dielectric constants. Option "4V" or "4U" in model code. It is important that the vapor compensation function is calibrated after installation. 1. Install unit in pipe/chamber 2.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Figure 3-7. Presentation of Analog Output value in Rosemount Radar Master For more information, see the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) section “Viewing Measurement Data In RRM”. Verify Analog Output (HART devices only) Ensure that the loop has been set to manual mode in the DCS for the applicable transmitter.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 3-9. Loop test for Analog Out 1 Echo Curve Verification 1. Download and review the echo-curve Figure 3-10. The Echo Curve presents all visible echoes Amplitude, mV Interface Threshold Surface Threshold (ATC) Probe End Threshold Probe End Reference Threshold Reference Full Tank Threshold 3.0 4.0 5.0 6.0 Distance, m 2. Verify that the reference pulse is detected 3.
Reference Manual Rosemount Process Radar Step 5. Common Problems and Recommended Actions 00809-0600-4026, Rev BA December 2011 Double Bounce Tall, narrow, and/or rough nozzles may create double bounces, which disturb the measurement signal. The double bounce always appears at twice the disturbance distance. Recommended Actions: • Verify that mounting considerations as described in the Rosemount 5300 Series Reference Manual (Document No.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Recommended Actions: • If bent probe, try to straighten it gently. If this is not possible, a replacement of the complete probe assembly may be required • Verify that mounting considerations described in the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) section “Mounting Considerations” are fulfilled. The probe length should match the tank/chamber length.
Reference Manual Rosemount Process Radar Figure 3-13.
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 4 Rosemount Process Radar 5300 Commissioning Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the main power to the Rosemount 5300 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar COMMISSIONING Follow this commissioning procedure for the first time the process is started at actual operating conditions and actual process media. Verification Review and verify that the following matches application and installation requirements, as described in Section 2: 5300 Quick Installation Guide and Section 3: 5300 Installation & Configuration.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Probe End Projection Probe End Projection allows you to measure product level when the surface pulse is too weak to be detected, such as long measuring ranges, solids, and boiling hydrocarbons. The calibration should be completed first with an empty tank during cold commissioning, and then a second time with a filled tank, but do not overwrite the empty tank calibration. 1. Make sure the surface echo is above the threshold 2.
Reference Manual 00809-0600-4026, Rev BA December 2011 Step 2. Analog Output Signal Validation Rosemount Process Radar NOTE This section refers to 4-20 mA/HART units only. Ensure that the loop has been set to manual mode in the DCS for the applicable transmitter. Use the transmitter’s built-in simulation mode to verify the analog output settings. Output at least one arbitrary level or interface and verify that the readings in the DCS match up. Rosemount Radar Master > Tools > Simulation Mode Figure 4-3.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Step 3. Echo-Curve Verification at Operating Conditions At normal operating conditions, download and review the echo-curve according to the following steps: 1. Check Reference Pulse amplitude and position Compare the result against the previous plots, taken during cold start-up. 2.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Amplitude, mV Figure 4-6. Surface threshold is too high The Surface Threshold is above the Surface peak Surface Threshold= Amplitude Threshold Curve (ATC) Reference Threshold Distance, m 3.0 5.0 Amplitude, mV Figure 4-7. Surface threshold is too low Disturbing echo misinterpreted as product surface Actual surface Surface Threshold= Amplitude Threshold Curve (ATC) Reference Threshold 3.0 5.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 4-8. Echo Curve plot indicating that the amplitude threshold for the interface peak is too high The Interface Threshold is above the interface peak Amplitude, mV Interface Threshold Surface Threshold Reference Threshold 3.0 5.0 Distance, m If the Interface Threshold is too high, the signal amplitude peak at the interface between the upper and lower products is not detected.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Recommended Actions Verify that Mounting Considerations described in Section 2 are fulfilled. If probe is bent, try to straighten it gently. If not possible, a replacement of the complete probe assembly may be required. For chamber / Pipe installations consider adding a centering disk at the bottom of the probe. For more information, see the Rosemount 5300 Series Reference Manual (Document No.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 4-11. Log Registers Start emptying the tank or chamber making sure not to stop until it is completely empty. With a chamber, do not forget to close the process valves before draining. Figure 4-12. Emptying a tank or chamber 2: Open vent 1: Close valves 3: Open drain Finally, review the level/interface trend for accuracy.
Reference Manual 00809-0600-4026, Rev BA December 2011 Step 6. Echo-Curve Verification with Empty Tank Rosemount Process Radar When the tank or chamber is empty, download and review the echo-curve according to the following steps: 1. Compare echo-curve with previous plots Compare the echo-curve with previous plots, taken during commissioning. There should be no major differences.
Reference Manual Rosemount Process Radar 4-12 00809-0600-4026, Rev BA December 2011
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 5 Rosemount Process Radar 5400 Quick Installation Guide Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Quick Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 This installation guide provides basic guidelines for the Rosemount 5400 Series. It does not provide detailed information. Refer to the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) for more instructions. The Reference Manual and this Quick Installation Guide (QIG) are also available electronically on www.rosemount.com.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar QUICK INSTALLATION GUIDE Step 1. Mount The Transmitter Nut, 40 Nm (30 Lbft) Transmitter housing Locking screw (ATEX) Cone antenna with flange 1. Place a gasket on top of the tank flange. 2. Lower the transmitter with antenna and flange into the tank nozzle. Bolt Flange Cone Antenna Gasket Nut 3. Tighten the bolts and nuts with sufficient torque for the flange and gasket choice.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Table 5-1. Tightening torque for Process Seal flanges. Flange Torque (Nm) Torque (Lbft) 2 in. (50 mm), 150 lb 40 30 2 in. (50 mm), 300 lb 40 30 3 in. (75 mm), 150 lb 60 44 3 in. (75 mm), 300 lb 60 44 4 in. (100 mm), 150 lb 50 37 4 in.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Tri-Clamp Tank Connection 1. Place a gasket on top of the tank flange. Nut Tri-Clamp Rod antenna Clamp Gasket 2. Lower the transmitter and antenna into the tank. 3. Fasten the Tri-Clamp to the tank with a clamp. 4. To rotate the transmitter housing, loosen the nut. Tank connection 5. Rotate the transmitter housing so the cable entries/display face the desired direction. 6. Tighten the nut.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Step 2. Connect The Wiring To Connect the Transmitter It is recommended that shielded twisted pair wiring (18-12 AWG) that is suitable for the supply voltage and approved for use in hazardous areas be used. For electrical information such as power supply, see diagrams and drawings for HART®, FOUNDATION™ fieldbus, and Modbus on the following pages. 1.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Non-Intrinsically Safe Power Supply Rosemount 5400 Series Radar Level Transmitter Load Resistance 250 Power Supply HART Modem PC Field Communicator Intrinsically Safe Power Supply Rosemount 5400 Series Radar Level Transmitter Approved IS Barrier RL250 Power Supply IS Parameters: Ui=30 V, Ii= 130 mA, Pi=1 W, Ci=7.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Non-Hazardous Installations, and Non-Sparking / Energy Limited Power Supply Explosionproof/Flameproof Installations R: Maximum Load Resistance U: External Power Supply Voltage Intrinsically Safe R: Maximum Load Resistance U: External Power Supply Voltage NOTE For Flameproof / Explosion-proof installations, the diagram is only valid if the HART load resistance is at the + side and if the - side is grounded.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar NOTE Rosemount 5400 Series Transmitters with Flameproof/Explosion-proof Output have a built-in barrier; no external barrier needed. Intrinsically Safe Power Supply Rosemount 5400 Series Radar Level Transmitter Approved IS Barrier FOUNDATION fieldbus IS Parameters: Ui=30 V, Ii= 300 mA, Pi=1.5 W, Ci=4.95 nF, Li=0 H, Power Supply FISCO IS Parameters: Ui=17.5 V, Ii= 380 mA Pi=5.32 W, Ci=4.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar RS-485 with Modbus communication Power Supply The Rosemount 5400 Series RS-485 with Modbus communication transmitter version operates using a power supply ranging from 8-30 Vdc (max. rating). See the Rosemount 5300/5400 Series with HART to Modbus Converter Manual Supplement (Document No. 00809-0500-4530) for details. Power Consumption: < 0.5 W (with HART address=1) < 1.2 W (incl.
Reference Manual 00809-0600-4026, Rev BA December 2011 Installing the Rosemount RadarMaster Software Rosemount Process Radar To install the RadarMaster (RRM) software: 1. Insert the installation CD into the CD-ROM drive. 2. Follow the instructions. If the installation program does not automatically start, run Setup.exe from the CD. Configuration using the Rosemount Radar Master Software 1. Start the Radar Master software (Programs> Rosemount>RRM). 2. Connect to the desired transmitter.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 6. Choose the Tank Type that corresponds to the actual tank. If none of the available options matches the actual tank, choose Unknown. Fast Key Sequence [1,3,4,1] FOUNDATION fieldbus parameter: TRANSDUCER 1100 > GEOM_TANK_TYPE Tank Bottom Type is important for measurement performance close to the tank bottom.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar If the transmitter is installed on a pipe or bridle, select the Enable Still-pipe/Bridle Measurement check box and enter the Pipe Inner Diameter. Fast Key Sequence [1,3,4,4] (enable function) followed by 1,3,4,5 FOUNDATION fieldbus parameter: TRANSDUCER 1100 >SIGNAL_PROC_CONFIG (enable function) followed by TRANSDUCER 1100 > ANTENNA_PIPE_DIAM Click Next and the following window appears. 7.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar 8. If volume calculation is desired, choose a pre-defined Volume Calculation Method based on a tank shape corresponding to the actual tank. If volume calculation is not desired, choose None.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar 9. This step is not applicable for FOUNDATION fieldbus. Parameters are instead entered in the AI-block. For HART communication, choose Primary Variable, PV. Fast Key Sequence [1,3,5,1] Specify the analog output range by setting the Upper Range Value (20 mA) and the Lower Range Value (4 mA) to the desired corresponding level values.
Reference Manual Rosemount Process Radar Safety Instrumented Systems (4-20 mA only) 00809-0600-4026, Rev BA December 2011 The following section applies to the 4-20 mA Rosemount 5400 Series with QS Prior-Use Certificate of FMEDA data transmitter used in Safety Instrumented Systems (SIS). Additional Safety Instrumented Systems information is available in the Rosemount 5400 Series Reference Manual supplement (Document No. 00809-0400-4026). The manual is available electronically at www.rosemount.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 5-1. Reference Ground when the Load Resistor is Inserted in the negative Line. Rosemount 5400 Series Transmitter Power supply Load resistor Transmitter housing ground Single point loop ground reference Table 5-2. Minimum input voltage (Ui) at Different Currents. Current Hazardous approval 3.75 mA 21.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Table 5-3. Alarm levels and operation values Rosemount Alarm Level Normal Operation 3.75 mA(1) 3.9 mA low saturation 4 mA 20 mA 21.75 mA(2) 20.8 mA high saturation (1) Transmitter Failure, hardware or software alarm in Low position. (2) Transmitter Failure, hardware or software alarm in High position.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Required tools: Field Communicator and mA meter. 1. Bypass the logic solver or take other appropriate actions to avoid false trip. 2. Disable write protection if the function is enabled. 3. Using Loop Test, enter the mA value representing a high alarm current output and verify that the analog current reaches that value using the mA meter.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor estimates. The full report is accessible at www.emersonprocess.com/rosemount/safety/PriorUse.htm. Useful Lifetime The established failure rates of electrical components apply within the useful lifetime, which should be based on experience. According to IEC 61508-2, 7.4.7.
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 6 Rosemount Process Radar 5400 Installation & Configuration Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Installation & Configuration . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 INSTALLATION & CONFIGURATION Step 1. Complete the QIG Follow the instructions provided in Section 5: 5400 Quick Installation Guide. Step 2. Basic Configuration Basic Configuration Parameters • HART/FF Address and Device Tag • Measurement Units Figure 6-1.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 6-2. Standard Range Value settings Upper Reference Point Transition Zone Range 0-100% 20 mA Upper Range Value (URV) Product Level 4 mA Lower Range Value (LRV) Lower Reference Point (Level=0) For more information, see the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) section “Basic Configuration Parameters”.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Amplitude, mV Figure 6-3. Weak disturbing echoes can be filtered out by creating an amplitude threshold Measurement signal Amplitude Threshold Curve Distance, m Figure 6-4. Disturbing echoes can be filtered out by registration as False Echoes Amplitude, mV Registered False Echo Distance, m For more information, see the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) section “Echo Tuning”.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Basic Configuration Using Rosemount Radar Master 1. Start the Guided Setup 2. Start the Configuration Wizard and follow the instructions 3. Click Configure Thresholds and False Echo Areas to allow automatic echo tuning using the Measure and Learn function 4. Restart the transmitter 5. View live values from the device 6.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Basic Configuration Using a Field Communicator Figure 6-5.
Reference Manual 00809-0600-4026, Rev BA December 2011 Step 3. Verification Rosemount Process Radar Viewing Measurement Data • In Rosemount Radar Master Rosemount Radar Master > Tools > Device Display Figure 6-6. Presentation of measurement data in RRM Figure 6-7. Presentation of Analog Output value in RRM For more information, see the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) section “Viewing Measurement Data”.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Rosemount Radar Master > Tools > Simulation Mode Figure 6-8. Simulation Mode Also, or alternatively, activate the transmitter's loop test function. Output 4, 12, and 20 mA and verify that the readings in the DCS match up. Rosemount Radar Master > Output > Analog Out > Loop Test Figure 6-9. Loop test for Analog Out 1 Echo Curve Verification 1. Download and review the echo-curve Figure 6-10.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar 2. Take a back-up of the plot including the reference/antenna echo 3. Review peak amplitudes Verify that no disturbing echoes are present above the Surface Threshold (ATC). • Common Problems and Recommended Actions Surface Threshold (ATC) is too low If there are disturbing objects in the tank (e.g.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 For more information, see the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) section “Diagnostics”. Step 4. Archive Files Save Echo Curve and Config File Permanently store the echo-curve and configuration back-up files for future use, with re-occurring verification procedures.
Reference Manual 00809-0600-4026, Rev BA December 2011 Section 7 Rosemount Process Radar 5400 Commissioning Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-3 Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the main power to the Rosemount 5300 transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar COMMISSIONING Follow this commissioning procedure the first time the process is started at actual operating conditions and actual process media. Verification Review and verify that the following matches application and installation requirements, as described in Section 5: 5400 Quick Installation Guide and Section 6: 5400 Installation & Configuration.
Reference Manual Rosemount Process Radar 00809-0600-4026, Rev BA December 2011 Figure 7-1. The verification of measurement data using a sight-glass Step 2. Analog Output Signal Validation NOTE This section refers to 4-20 mA/HART units only. Ensure that the loop has been set to manual mode in the DCS for the applicable transmitter. Use the transmitter’s built-in simulation mode to verify the analog output settings.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 7-3. Loop test for Analog Out 1 - [LT-01] Step 3. Echo-Curve Verification at Operating Conditions At normal operating conditions, download and review the echo-curve according to the following steps: 1. Check Reference Pulse amplitude and position Compare the result against the previous plots, taken during cold start-up. 2.
Reference Manual Rosemount Process Radar Step 4. Transmitter Diagnostics Review 00809-0600-4026, Rev BA December 2011 Verify that no Errors or unattended Warnings are present. For more information, see the Rosemount 5400 Series Reference Manual (Document No. 00809-0100-4026) section “Diagnostic Messages”. • To view Diagnostics in Rosemount Radar Master: Rosemount Radar Master > Tools > Diagnostics Figure 7-5.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Figure 7-6. Log Registers Start emptying the tank or chamber making sure not to stop until it is completely empty. With a chamber, do not forget to close the process valves before draining. Figure 7-7. Emptying a tank or chamber 2: Open vent 1: Close valves 3: Open drain Finally, review the level trend for accuracy.
Reference Manual Rosemount Process Radar Step 6. Echo-Curve Verification with Empty Tank 00809-0600-4026, Rev BA December 2011 When the tank or chamber is empty, download and review the echo-curve according to the following steps: 1. Compare echo-curve with previous plots Compare the echo-curve with previous plots, taken during commissioning. There should be no major differences.
Reference Manual 00809-0600-4026, Rev BA December 2011 Appendix A Rosemount Process Radar Commissioning Checklist Plant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 Tank Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-3 Electrical Installation . . . . . .
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Tank Information Completed Not completed Short application description: Tank Type: Vertical Cylinder Horizontal Cylinder Spherical Cubical Non-metallic tank Open tank Other: Tank Environment: Foam Agitators Rapid level changes Solid product Turbulent surface Splash loading (filling from top) Steam / Heavy vapor Insulated tank walls Condensation on antenna Obstacles below antenna (e.g.
Reference Manual 00809-0600-4026, Rev BA December 2011 Mechanical Installation Rosemount Process Radar Completed Not completed For more information see the sections: “Tank Connection with Flange” on page 2-3 (5300), “Cone antenna with flange” on page 5-3 (5400) and “Mechanical Installation” in the Reference Manual. Common Mounting type: Pipe / Chamber Nozzle Direct / Bracket Nozzle diameter: Nozzle height: Nozzle orientation (position on tank, angled, vertical, horizontal, etc.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Electrical Installation Completed Not completed For more information see the sections: “Connect The Wiring” on page 2-6 (5300), “It is recommended that shielded twisted pair wiring (18-12 AWG) that is suitable for the supply voltage and approved for use in hazardous areas be used. For electrical information such as power supply, see diagrams and drawings for HART®, FOUNDATION™ fieldbus, and Modbus on the following pages.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Primary Output: 4-20 mA HART 4-20 mA HART Active (5600) FOUNDATION Fieldbus Profibus Modbus Modbus SW version (33, 53, 5400): Bus address (if used): Source: Lower Range (4 mA): Alarm action (current): High Freeze Low Namur Other (5600) Upper Range (20 mA): A-5
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Echo Tuning Completed Not completed For more information see the sections: “Complete the Advanced Configuration” on page 3-5 (5300), “Verification” on page 3-7 (5300), “Verification” on page 6-7 (5400), “Echo-Curve Verification at Operating Conditions” on page 4-6 (5300), “Echo-Curve Verification at Operating Conditions” on page 7-5 (5400) and section “Configuration/Start-Up/Echo Tuning” in the Reference Manual.
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Additional Comments / Type of Problem In the need of support with a transmitter, send a commissioning report together with a backup file from the transmitter to your local Emerson Process Management representative.
Reference Manual Rosemount Process Radar A-8 00809-0600-4026, Rev BA December 2011
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Index A Advanced Configuration .2-11, 3-5, 5-10 AI Block . . . . . . . . . . . . . . 3-3, 6-3 Alarm and Saturation Levels 2-19, 5-17 Alarm Mode 2-16, 2-19, 5-15, 5-18 Amplitude threshold . . . . . 4-8, 6-4 Amplitude Threshold Curve 3-5, 4-3, 4-7 AMS Suite . . . . . . . . . . . . .
Reference Manual Rosemount Process Radar Surface Threshold 3-9, 3-10, 4-3, 4-7, 6-8, 6-9 T Tank Bottom Type . . . . . 5-12, 6-2 Tank Connection Threaded . . . . . . . . . . . . . . 2-3 Tri-Clamp . . . . . . . . . . 2-3, 5-5 with Flange . . . . . . . . . . . . 2-3 Tank Environment . . . . . . . . . 2-14 Tank Geometry . . . . . . . . . 3-2, 6-2 Tank Height . 2-13, 3-2, 5-12, 6-2 Tank Type . . . . . . . . . . . . 5-12, 6-2 Threaded Tank Connection . . . 2-3 Threshold settings . . . . . .
Reference Manual 00809-0600-4026, Rev BA December 2011 Rosemount Process Radar Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. AMS Suite is a trademark of Emerson Process Management. FOUNDATION is a trademark of the Fieldbus Foundation.
