Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System http://www.raihome.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Table of Contents Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual IM-106-4050 Original Issue March 2006 SECTION 7 Recommended Spare Parts OxyBalance Oxygen Display and Averaging System Spare Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 SECTION 8 Optional Accessories APPENDIX A Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 SECTION B Returning Equipment to the Factory Returning Material . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System OxyBalance Oxygen Display and Averaging System READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson process Management designs, manufactures and tests its products to meet many national and international standards.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Emerson process Management Service Group or National Response Center at 1-800-433-6076 or 1-888-433-6829.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Section 1 Description Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 SYSTEM OVERVIEW General The OxyBalance is a display and averaging system that augments the Oxymitter O2 probe product line. It receives up to (8) 4-20 mA signals from Rosemount, Westinghouse, or other O2 probes, and calculates and transmits up to 4 additional programmable averages (again 4-20 mA).
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Physical Description Aside from the PanelView Plus 600, the OxyBalance system consists of iadditional components mounted on three DIN rails. The main components are shown in Figure 1-2. PanelView Plus 600 The PanelView Plus 600 is the touch screen interface located on the front of the OxyBalance system, all probe readings and averages are displayed through this interface.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Signal Pass Through Terminals The pass through terminals are located on the input terminals. These terminals provide connection points for passing on the incoming O2 signal to other devices. Output (Average) Terminals These terminals provide a connection point for the average O2% 4-20 mA signals.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 SPECIFICATIONS Specifications for the OxyBalance system are listied in Table 1-2. Table 1-2. OxyBalance Specifications SPECIFICATIONS(1) Ambient Environment Temperature specification 23oF to 149o F (-5oC to 65oC) Ambient temperature effect on electronics Less than .01% of reading per 10oC Vibration IEC 68-2-6 and ISA S37.3 Shock IEC 68-2-31 and ISA S37.
OxyBalance Oxygen Display and Averaging System 1-6 Instruction Manual IM-106-4050 Original Issue March 2006
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Section 2 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Setup . . . . . .
OxyBalance Oxygen Display and Averaging System MOUNTING Instruction Manual IM-106-4050 Original Issue March 2006 The OxyBalance Oxygen Display and Averaging System was designed to be wall-mounted or simply placed on a table. Locate the unit where the ambient temperature is between 23oF to 149oF (-5oC to 65oC). The outline drawing in Figure 2-1 shows mounting dimensions of the OxyBalance system. Figure 2-1. Mounting Dimensions 12.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Figure 2-2.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Figure 2-3.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Section 3 Setup Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Before starting to install this equipment, read the "Safety Instructions" in Appendix A: Safety Data. Failure to follow the safety instructions could result in serious injury or death.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 All of the operations that are conducted through the touch screen interface, are conducted through five subject tabs that appear on the right hand side of the interface. • Current • Trend • Login • Setup • Alarm Login Figure 3-1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 3-2.
OxyBalance Oxygen Display and Averaging System Setup Instruction Manual IM-106-4050 Original Issue March 2006 The Setup tab continas five sub-tabs displayed along the top of the screen; a General tab, and one tab for each of the four averages. General Scale Values Under this tab the values for the Analog full scale, Trend min value and Trend max value, can be changed to represent more of an applicable scale when displaying the probe or average outputs. See Figure 3-3.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Time and Date To set the time and date press the "Time/Date" button shown on the General tab of the Setup screen. A new screen will be shown. See Figure 3-4. Touch any value in the Actual column to change that value. Once the new value has been entered, hold the "Hold To Set Clock" button until the time and date has been updated in the upper right hand corner of the screen. Figure 3-4.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Average1 - Average4 The four Average tabs across the top of the Setup screen represent the four output signals generated by the Oxybalance system. Each of these four tabs displays all eight possible input signals, whether or not the probes are active, and whether or not they have been selected to be part of the average for the selected output chanel. In Figure 3-5 the information for Average2 is shown.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Current Selecting the Current tab on the right side of the touch screen will display the Current screen. The two tabs at the top of the screen will display the Probes and Averages information. Probes The Probes tab, shown in Figure 3-6, displays the status and the oxygen percentage for each of the eight possible probes. The color of the bar denotes the status of the probe signal.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Averages The Averages tab of the Current screen, shown in Figure 3-7, displays the average oxygen percentage for each probe grouping. Each of these four averages are represented by either a green or red status tag and bar. Green signifies that the average is OK, red means that the reading is either in a fault or warning condition.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Trend The Trend tab represents a graphical trend analysis of the oxygen percentage for all eight probes, and the oxygen percentage for all four averages. The LEFT and RIGHT buttons at the bottom of the screen scroll the trend graph, allowing access to historical data. The button labeled 5 min in the top right corner changes the display scale between 5 minutes, 1 hour, and 24 hours.
OxyBalance Oxygen Display and Averaging System Alarm Instruction Manual IM-106-4050 Original Issue March 2006 There are two divisions of the Alarm tab: Active Alarms and Alarm History, shown in Figure 3-9 and Figure 3-10. There are four possible reports that can be displayed. Average # 1-4 warning This appears when one of the probes fails or is in calibration. When this Alarm appears, the average channel will still display an average O2 % for the remaining probes in the group.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 3-10. Alarm History On the Alarm History page, shown in Figure 3-10, there are three sets of arrows used for selecting the alarms. These are located in the bottom center portion of the screen. To scroll between individual alarms use the set of arrows on the right. To jump to the next or previous page of alarms use the middle set of arrows.
OxyBalance Oxygen Display and Averaging System 3-12 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Section 4 OxyBalance Oxygen Display and Averaging System Calibration OxyBalance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 OXYBALANCE CALIBRATION http://www.processanalytic.com There is no calibration required for the OxyBalance Oxygen Display and Averaging System.
OxyBalance Oxygen Display and Averaging System 4-2 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Section 5 OxyBalance Oxygen Display and Averaging System Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 PanelView Plus 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 MicroLogix 1200 Programmable Controllers . . . . . . . . . . page 5-6 Before starting to install this equipment, read the "Safety Instructions" in Appendix A: Safety Data.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 PanelView Removal Disconnect all power before installing or replacing components. Failure to disconnect power may result in electrical shock and/or damage to the equipment. NOTE Make sure to record the wiring connections and locations before disconnecting any wiring. This will aid in the installation of the unit. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 5-2.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 PanelView Installation This equipment is intended for use in clean, dry environments where only non-conductive pollution occurs (except occasionally a temporary conductivity caused by condensation), and with circuits not exceeding Over Voltage Category II (IEC 60664-1). Disconnect all power before installing or replacing components.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System Figure 5-3.
Instruction Manual IM-106-4050 Original Issue March 2006 MICROLOGIX 1200 PROGRAMMABLE CONTROLLERS OxyBalance Oxygen Display and Averaging System The MicroLogix 1200 Programmable Controllers consist of one PLC unit and three I/O modules. The PLC mounts horizontally with the expansion I/O modules extending to the right of the controller.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Figure 5-4. Ribbon Cable and Pull Loop End Anchor Ribbon Cables End Anchor 38370005 Pull Loops Ribbon Cable Covers Figure 5-5.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Figure 5-6. Removal from DIN Rail 38370007 DIN Rail PLC Replacement Mounting Procedures 1. Place the top of the MicroLogix PLC over the top of the DIN rail, with the bottom fo the PLC tilted away from the DIN rail. See Figure 5-6 2. When the top of the PLC engages the DIN rail, pivot the bottom of the PLC in toward the DIN rail. 3.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 I/O Module Removal Disconnect all power before installing or replacing components. Failure to disconnect power may result in electrical shock and/or damage to the equipment. NOTE Make sure to carefully record the wiring connections and locations before disconnecting. This will aid in the installation of the unit. 1. Tag and disconnect all wiring from the I/O module. 2.
OxyBalance Oxygen Display and Averaging System 5-10 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Section 6 OxyBalance Oxygen Display and Averaging System Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 OVERVIEW This section describes troubleshooting procedures for probe failure in the OxyBalance system.
OxyBalance Oxygen Display and Averaging System 6-2 Instruction Manual IM-106-4050 Original Issue March 2006
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 Section 7 Recommended Spare Parts Spare Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 SPARE PARTS LISTING Table 7-1. Recommended Spare Parts for the OxyBalance Oxygen Display and Averaging System FIGURE and INDEX No.
OxyBalance Oxygen Display and Averaging System 7-2 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Section 8 OxyBalance Oxygen Display and Averaging System Optional Accessories Refer to the PanelView Plus 400 and 600 Terminals Installation Instructions or the MicroLogix 1200 Programmable Controllers User Manual for optional accessories concerning these units. http://www.processanalytic.
OxyBalance Oxygen Display and Averaging System 8-2 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Appendix A OxyBalance Oxygen Display and Averaging System Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 http://www.processanalytic.
OxyBalance Oxygen Display and Averaging System SAFETY INSTRUCTIONS Instruction Manual IM-106-4050 Original Issue March 2006 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
Instruction Manual IM-106-4050 Original Issue March 2006 OxyBalance Oxygen Display and Averaging System VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1.
OxyBalance Oxygen Display and Averaging System A-14 Instruction Manual IM-106-4050 Original Issue March 2006
Instruction Manual IM-106-4050 Original Issue March 2006 Appendix B OxyBalance Oxygen Display and Averaging System Returning Equipment to the Factory Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 RETURNING MATERIAL If factory repair of defective equipment is required proceed as follows: 1. Secure a return authorization from an Emerson Process Management Sales Office or Representative before returning the equipment.
OxyBalance Oxygen Display and Averaging System Instruction Manual IM-106-4050 Original Issue March 2006 For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.
WARRANTY Emerson Process Management warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Emerson Process Management shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
Instruction Manual OxyBalance Oxygen Display and Averaging System IM-106-4050 Original Issue March 2006 Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Emerson Process Management Rosemount Analytical Inc.
