Installation Manual

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A Technical Manual from the experts

in Business-Critical Continuity

™

NetSure™ ITM with eSure™ Technology

Installation Manual, Section 6040 (Issue AB, April 8, 2013)

Specification Number: 582145500

Model: NetSure™ ITM

Summary of content (76 pages)

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A Technical Manual from the experts in Business-Critical Continuity™ NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Specification Number: 582145500 Model: NetSure™ ITM
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) This page is intentionally blank. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RELATED DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.0 INSPECTING THE EQUIPMENT AND STORING FOR DELAYED INSTALLATIONS . . . . . . . . . . . . . 4 1.1 1.2 1.3 External Inspections . . . .
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.5 Making Module-to-Module -48VDC and Ground/Return Interconnections (if system consists of multiple DC UPS modules). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.5.1 4.6 -48Vdc and Ground/Return Busbar Interconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 DC UPS Module "Base Configuration Part Numbers" and "Configured System Spec. Numbers" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Distance to Connection Points inside the DC UPS Module . . . . . . . . . . .
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your NetSure™ ITM Row-Based DC UPS system. Read this manual thoroughly before installing the DC UPS system. Retain this manual for use by installing personnel.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) ! CAUTION This equipment is fitted with RFI suppression filters. This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) ! WARNING The DC UPS module’s internal batteries are connected and energized even if the DC UPS module is turned OFF. Battery disconnect fuses are provided inside the DC UPS module. To minimize the risk of injury, remove the battery disconnect fuses before any off-line servicing is performed on the unit. ! WARNING DO NOT REMOVE BATTERY STRAPS.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 1.0 INSPECTING THE EQUIPMENT AND STORING FOR DELAYED INSTALLATIONS 1.1 External Inspections 1. While the DC UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Table 1 DC UPS Module "Base Configuration Part Numbers" and "Configured System Spec. Numbers" Base Configuration Part Numbers Part Number Module Distribution Feed Distribution No.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 2.0 INSTALLATION DRAWINGS AND RECOMMENDED TOOLS AND TEST EQUIPMENT 2.1 Installation Drawings The diagrams in this section illustrate the key mechanical and electrical characteristics of the NetSure ITM DC UPS system. General Notes Applicable to All Illustrations 1. 2. 3. 4. 5. 6. 7. All dimensions are in inches (millimeters). Minimum clearance above unit required for air exhaust is 8 in. (203mm).
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 1 Outline Drawing DC UPS MODULE WITH TOP FEED DC DISTRIBUTION DC UPS MODULE WITH BOTTOM FEED DC DISTRIBUTION Battery Compartment Battery Compartment CG 41.34 (1050) 26.38 (670) CG Conduits for AC Inputs 41.34 (1050) DC Power System Compartment 26.38 (670) DC Power System Compartment Conduits for AC Inputs 11.81 (300) 11.81 (300) 23.62 (600) Top View 23.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 1, Detail A ANCHORING Anchoring bracket (4x) used on concrete floor (8X) Hilti HSV 1/2X4 1/2: Item No.: 00384687 Anchoring bolts (4x) used on raised floor M12 x 1.75 x 70 Metric Socket Head Cap Screw. (4X) Plain Finish with Allen Drive (hex drive) / Coarse thread. Grade 12.9. (4X) M12 X 1.75 Metric Hex Nuts - Grade 10.9 / Coarse Thread / Zinc Plated. (8X) M12 Metric Flat Washer. Grade 10.9 / Zinc.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 2 Bottom DC Distribution Feed Modules Battery Compartment Conduits for AC Inputs DC Power System Compartment Hot Aisle Cold Aisle Top PCUs PCUs PCUs PCUs PCUs PCUs Air Flow Battery Compartment BFU Distr. Distr. Note 2 Raised Floor Front Side View 17.72 (450) 35.43 (900) 8.86 (225) 9.84 (250) Support Stand 8.86 (225) 9.84 (250) ½” (12mm) Floor Anchoring Bolts (4 places) Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 3 Top DC Distribution Feed Modules Hot Aisle Cold Aisle Battery Compartment Distr. DC Power System Compartment AC Input Conduit Openings Openings for Output Cables Distr. Air Flow Top Battery Compartment PCUs PCUs PCUs PCUs PCUs PCUs BFU Concrete Floor (slab) Side View Cable Tray Note 2 Cable Tray Supports if Mounted on Top of Module Front Cable Run 35.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 2.2 Row-Based Installation Example The NetSure ITM DC UPS system provides the flexibility to meet the needs of any data center. The NetSure ITM DC UPS system is delivered fully configured for quick and easy field installation. Multiple DC UPS modules can easily be connected on site in order to increase capacity.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 2.3 Recommended Tools and Test Equipment The following tools and test equipment are recommended to install the DC UPS modules. • • • • • • • • • • • • • • • • • • Non-Contact Voltage Detector Digital Multimeter (DMM), 0 to 60 V dc, 0 to 600 V ac NO-OX-ID-A or Approved Equivalent Lineman's Scissors Lineman's Strippers Lineman's Cutters Electrician's Insulated Screwdrivers, Phillips, No.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3.0 POSITIONING THE DC UPS SYSTEM This section describes the environmental and mechanical considerations that must be taken into account when planning the positioning and cabling of the DC UPS system. This section also provides procedures for physical installation of the DC UPS cabinet.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3.2.3 Mechanical Considerations The DC UPS system can be comprised of up to four (4) modules (cabinets), depending upon your power requirements. All modules used are the same size and are designed to be positioned side-byside to form an aesthetically appealing equipment suite. The system always contains one (1) Primary Module. For increased power demands, up to three (3) Expansion Modules may be added.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3.4 Considerations in Moving the DC UPS Module 3.4.1 Transporting Ensure that the DC UPS module weight is within the designated surface weight loading (lb./ft2 or kg/ cm2) of any handling equipment. The DC UPS module weighs 3240 lb. (1470 kg), fully loaded. WARNING ! Ensure that any equipment that will be used to move the DC UPS module has sufficient lifting capacity.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3.5 Overhead Cable Tray Rails Refer to Figure 6 for mounting locations for overhead cable tray rails. Figure 6 Mounting Locations for Overhead Cable Tray Rails Brackets can be used to secure rails for overhead cable trays, drill as required. Holes for 1/4” thread-forming screws to secure rails for overhead cable trays. Customer supplied conduit fittings Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3.6 Front and Rear Bottom Panel Installation 3.6.1 Bottom DC Distribution Feed (Bottom Cabled) Modules Refer to Figure 7 and install the front and rear bottom panels. Figure 7 Installing Front and Rear Bottom Panels Power Compartment Half 3.6.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 8 Installing Air Duct Assembly Note: If AC power cables are fed from the bottom, install AC power cables before installing air duct. Note: The rubber parts of the air duct assembly may be lubricated with water before sliding the air duct halves into place.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.0 ELECTRICAL CONNECTIONS The DC UPS system requires grounding, DC output distribution, AC input power, alarm/control, and battery wiring once it has been mechanically installed. If the system consists of multiple DC UPS modules, battery and ground/return busbars must be interconnected and alarm/control interconnect wiring between modules must be made. 4.1 Wiring Information and Guidelines 4.1.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) • When laying power cables, do not form coils; this will help avoid increasing formation of electromagnetic interference. Positive and negative cables should be run together. • Alarm/control wiring and power wiring must be run separately. Output and input cables must be run separately. 4.2 Protective Covers Wiring connection access requires removing protective covers from the DC UPS module.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.3 Wiring Connections Locations The DC UPS module input and output cable connections are easily accessible from the front of the unit for installation. Refer to Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 16, Figure 17, Figure 18, and Figure 19 for connection locations. The DC UPS module contains a battery compartment. Battery cables are factory supplied and connected to the DC UPS module.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 11 Wiring Connections Locations (DC UPS Module with Top Feed DC Distribution) AC Input Conduit Openings (AC input cables may also enter at bottom of cabinet, conduit supplied routed to bottom of cabinet.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.4 Making Electrical Connections CAUTION ! The electrical connections described in this section must be performed by authorized electricians or qualified technical personnel. Follow the NEC and applicable local codes. If you have any difficulties, contact your local Emerson representative or Emerson Services.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.4.3 DC Output Distribution Connections Connect the DC output distribution cables between the DC UPS module and the loads as required. These connections are made to the output circuit breaker or fuse busbars and the ground/return busbar, as shown in Figure 10 or Figure 11. Refer to Figure 13 for a view of the busbar terminations. Tighten the connections to the torque indicated in Figure 13.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.4.4 AC Input Power Connections ! WARNING AC input power connections must be performed by a qualified electrician. Before connecting AC input cables to the DC UPS module, ensure that you are aware of the location and operation of the overcurrent protection devices that connect these cables to the power distribution panel.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 14 AC Input Power Connection Routing Options DC UPS MODULE WITH TOP FEED DC DISTRIBUTION DC UPS MODULE WITH BOTTOM FEED DC DISTRIBUTION AC enters at top. Battery Compartment Battery Compartment AC enters at top. 65kAic Circuit Breaker Run AC Cables from Top OR Bottom AC enters at bottom. 65kAic Circuit Breaker Run AC Cables from Top OR Bottom AC enters at bottom.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.4.5 Optional Alarm/Control Connections (to Primary Module only) Alarm/control connections are made to the ACU+ Controller Customer Interface Board (IB2). The IB2 board provides connection points for digital inputs and relay outputs. System required connections are factory wired to the IB2 board. The customer may wire to un-used digital input and relay outputs, if desired.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) board. Assign a unique signal name to this digital input (Web interface "Signal Information Modification Submenu"). Refer to Appendix A in the NetSure ITM Operation Manual (Section 6047). Table 3 Programmable Digital Inputs Programmable Digital Input Pin No.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Table 4 Programmable Relay Outputs Programmable Relay Output 1 2 3 4 5 6 7 8 Pin No.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) IB2 Board DIP Switch Settings (for reference only) Dip Switch SW1 on the IB2 board is used to set the communications address for this board (Table 5). In this system, both switches of SW1 are to be set in the OFF position. Refer to Figure 17 for SW1 location.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.4.7 Optional Emergency Power Off (EPO) Connection (to Primary Module only) The DC UPS module has an Emergency Power Off (EPO) function operated by a remote contact provided by the User. ! WARNING The EPO circuit operates with -48Vdc. There is -48Vdc present on the terminals the EPO jumper connects to. There is -48Vdc present on these same terminals that an external EPO switch will be connected to.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 19 EPO Jumper Location 1 11 12 22 DETAIL A Components Behind Cover SEE DETAIL A EPO Fuse EPO Terminal Block EPO Jumper Top DC Distribution Feed Shown, Bottom DC Distribution Feed Similar SUIT ABLE F O R MO UNT ING O N CO NCRET E O R O THER NO N-COMBUST IBLE SURF ACE O NLY. Front View (door removed) 4.4.8 Battery Connections Batteries are factory installed and connected.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 20 Module-Module Interconnect Busbars (DC UPS Module with Bottom Feed DC Distribution) -48Vdc Busbar Hardware Build-Up M10 Nut (electro zinc treatment with bright chromate) M10 Belleville Lock Washer DIN 6796-10.5 STEEL (electro zinc treatment with bright chromate) Torque to 418 in-lbs (47.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 21 Module-Module Interconnect Busbars (DC UPS Module with Top Feed DC Distribution) -48Vdc Busbar Ground/Return Busbar Hardware Build-Up M10 Nut (electro zinc treatment with bright chromate) M10 Belleville Lock Washer DIN 6796-10.5 STEEL (electro zinc treatment with bright chromate) Torque to 418 in-lbs (47.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4.6 Making Alarm/Control Interconnections between Modules (if system consists of multiple DC UPS modules) Make the following module-to-module alarm/control interconnections as required. Refer to Figure 23 for an interconnect diagram. See also the Cabinet Interconnections illustration in Figure 24, Figure 25, and Figure 26. 4.6.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) exiting the top of the SM-DU+). Remove the CAN-Bus End Resistor plugged into this cable only if there are Expansion Modules. 2. Locate the short CAN-Bus interconnect cable jumper connected to the SM-DU in the last (end) Expansion Module (black/white wire twisted pair located behind the SM-DU sheetmetal enclosure). Plug the CAN-Bus End Resistor into this cable. 1st Expansion Module to Primary Module 1.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 23 Alarm/Control Cable Interconnects (cont’d on next page) CAN-Bus 1 11 12 22 Black/White Wire Twisted Pair (RPM 628 351/1) located coiled up on right side of Expansion Module cabinet (mating connector located behind Detail A cover) 1 11 12 22 Cable Runs this Direction RS-485 SEE DETAIL A SEE DETAIL A Yellow/White Wire Twisted Pair (RPM 628 415/2) located coiled up on right side of Primary Mod
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 23 Alarm/Control Cable Interconnects (cont’d from previous page) Note: Cabinets must be installed next to each other, shown apart here for clarity of control cabling interconnections.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 24 System Configuration and Communications Connections Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Relative position for the cabinets Figure 25 Cabinet Interconnections Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 26 Signal Cabling and Switch Settings Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 5.0 INSTALLING PCUS ! WARNING In order to prevent damage to the latching mechanism, do not use excessive force on the PCU handle when pushing the PCU into the cabinet. PCUs are hot swappable. They can be installed with the system operating. Procedure 1. Place the PCU into an unoccupied mounting position without sliding it in completely. 2. Push the “Safety Latch Release” located on the front of the PCU "UP".
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 6.0 START-UP INSTRUCTIONS 6.1 General The NetSure ITM DC UPS system must be fully installed and commissioned before startup. The start-up procedure consists of making final battery connections, initially starting the system, and verifying system operation. Emerson Network Power will perform ALL start-up procedures, including making final battery connections.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Figure 28 Making Final Battery Shelf Battery Interconnect Link Connections DC UPS Module Rear View (B attery Compartment) Red Monitoring Lead Typical Monitoring Lead Connections Temperature Sensor Lead (white and white/black leads) Black Monitoring Lead Battery Interconnect Link Faston Lug Lead Labeled 1.5+ (Battery One Link) 2.5+ (Battery Two Link) 3.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Perform InterCell Resistance Calibration Use the Alber software to run an Intercell Resistance test. 1. After making final battery connections and before installing battery fuses, perform the following: a. Disconnect the RS-485 cable from the back of the SM-BRC. b. Connect the USB cable from the SM-BRC to your computer. c. Start the ALBER Configurator. 2.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 3. Select "USB" as the Connection Type and click on "Connect to Monitor" at lower right. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 4. Click "Setup" on the menu tree found at the left of the window. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 5. Select the "General Tab" and fill in the following: a. System Configuration (String x Cells x Voltages): 3x8x6V. (note that this is a pull down selection) b. RS-485/Module Address (1-254). For ITM Module 1, set to 120. For ITM Module 2, set to 121. For ITM Module 3, set to 122. For ITM Module 4, set to 123. c. RS-485 Baud Rate: 19200 bps. (note that this is a pull down selection) 6. Press "Apply". Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7. Click"OK" in the pop-up window. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 8. Select "Real-Time Data" in the menu tree at the left. 9. Click on the "Internal R" tab at top of screen. 10. Check the box "Set baseline" and click on the "Start" button. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 11. Click on "Yes" in the pop-up window. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 12. The unit will start calibration. One at a time each green bar will appear for each battery block. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 13. When the last green bar appears, a pop-up will appear indicating that the test is done. Click "OK". 14. Select "Disconnect from Monitor" at the top of the screen. 15. Remove the USB cable from your computer and re-install the RS-485 cable into the SM-BRC. Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Field Battery Monitoring Lead Connections to the SM-BRC Unit Battery monitoring leads are factory connected to the mating halves of the SM-BRC unit’s Load Inputs terminal blocks labeled 1, 3, 5, 7 and 2, 4, 6, 8. The DC UPS module is factory shipped with the mating halves of the SM-BRC’s Load Inputs terminal blocks labeled 1, 3, 5, 7 and 2, 4, 6, 8 disconnected.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 6.3.1 Initially Starting the DC UPS System and Verifying System Operation The NetSure ITM DC UPS must be fully installed and commissioned before startup. Procedure 1. Open the front door on each DC UPS module. 2. Apply AC input power to each DC UPS module by closing the external AC disconnect(s) or protective device(s) that supplies power to each DC UPS module.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 6.3.3 Changing the Numbering Scheme of the PCUs Follow these procedures to change how the ACU+ identifies (numbers) the PCUs installed in the system. These procedures are performed from the ACU+ Controller’s local display and keypad. Initial Installation (numbering the PCUs per their Physical Location in the System) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Go to Main Menu / Settings / PCU.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.0 SPECIFICATIONS AND TECHNICAL DATA 7.1 Agency Approvals The NetSure ITM DC UPS system has the following agency approval ratings: • EN 60 950-1:2006 • UL 60 950-1 • UL 1801 (This unit is UL Listed ["c UL"] as a DC Power Distribution Center. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ["c UL"] as a Custom Built Power Distribution Center.) 7.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Table 9 System Size Module w/ Batteries PCUs 7.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5 Electrical Characteristics 7.5.1 Termination Type, Recommended Wire Size, Recommended Lugs AC Input Table 10 AC Input and AC Input Grounding (per DC UPS module) AC Input Input Voltage Maximum Input Current 480Vac 92A 400Vac 110A 380Vac 116A Terminal Type Recm. Wire Size1 Conduit Size Screw Clamp 2/0 AWG 2" AC Input Grounding Input Voltage Bolt Size Recm.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) DC Distribution Table 12 DC Distribution (Distribution Circuit Breaker Option - per circuit breaker position) OCP Device Rating Maximum Output Current @ 54V 100A 80A Terminal Bolt Size Recm.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Alarm/Control Table 14 7.5.2 Screw Size Recm. Wire Size M2 24-16 AWG Power Ratings Table 15 7.5.3 Alarm/Control Power Ratings Power Rating Primary Module 1 Expansion Module 2 Expansion Module 3 Expansion Module 4 Full 70 kW 70 kW 70 kW 70 kW N+1 64 kW 70 kW 70 kW 70 kW AC Input Specifications Table 16 AC Input Specifications Phase Power Factor 3 0.99 at full load, 0.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5.4 DC Output Specifications Table 17 DC Output Specifications Voltage System Efficiency Energy Optimization Mode; Intelligent Power Matching Distribution Types Normal Operation: -54.5 VDC (battery float) Nominal: -48VDC Range: -42 to -58 VDC 96% peak (system level including branch distribution losses). See Figure 30. Allows operation at near-peak efficiency down to 5% overall load.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5.5 Battery Specifications Table 18 Battery Specifications Type VRLA, Emerson Excellence EB4, 200 Ah Arrangement 3 strings; eight 6V blocks per string Per 6V Block Per 70 kW Module (24 blocks) 200 4800 Acid Weight - lb. (kg) 14.9 (6.7) 357.6 (160.8) Total Acid Volume - gal. (L) 0.97 (3.67) 23.2 (87.8) Free Acid Volume - gal. (L) 0.1 (0.37) 0.23 (0.88) Lead Weight - lb. (kg) 54.7 (24.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Battery Back-up Time (minutes) Load 10kW 20kW 30kW 40kW 50kW 64kW 70kW 80kW 90kW 100kW 110kW 120kW 134kW 140kW 150kW 160kW 170kW 180kW 190kW 204kW 210kW 220kW 230kW 240kW 250kW 260kW 274kW 280kW Spec.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5.6 Advanced Control Unit Plus (ACU+) Controller Display LCD with 4 × 16 Characters Communication RS232, RS485, Ethernet, USB Protocol HTTP, SNMP, EEM, SocTpe, RSoc Local Indicators Green LED: Illuminates when CPU is working correctly. Red LED: Illuminates when there is a critical or warning alarm. Yellow LED: Illuminates when there is an information alarm.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5.8 7.5.9 SM-DU (used in Expansion Modules only in place of Controller) Communication RS485, CAN, RS232 Local Indicators Green LED: Illuminates when CPU is working correctly. Flashes (1/3Hz) to indicate communication fault with controller. Flashes (1Hz) to indicate communicating with controller. Red LED: Illuminates when there is a critical or warning alarm.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) 7.5.11 Standard Features Type of Power Conversion Circuit: High frequency. Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. Float voltage is set via the Controller, default @ 54.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) Fan Fault Protection: An alarm will be generated upon a fan fault. In such cases, the fault indicator (red) on the PCU front panel will flash and the PCU will also inhibit its output. Autorecovery is enabled upon the clearing of the corresponding fault. PFC Over/Under Voltage: The PCU will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Technical Support Email Phone DCpower.TAC@Emerson.com OSP.TAC@Emerson.com 1.800.800.
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NetSure™ ITM with eSure™ Technology Installation Manual, Section 6040 (Issue AB, April 8, 2013) The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Emerson Network Power, Energy Systems, North America, Inc.