Installation Manual

NetSure
™
9500 120kW 400V DC Power System
Installation Manual, IM584001200 (Issue AA, April 14, 2014)
Spec. No: 584001200 Code: IM584001200
Model No: 9500 Issue AA, April 14, 2014
[i]
Table of Contents
Admonishments Used in this Document ............................................................................................................... iii
Important Safety Instructions .............................................................................................................................. iv
General Safety ............................................................................................................................................................ iv
Voltages ..................................................................................................................................................................... iv
AC Input Voltages ............................................................................................................................................... iv
DC Output and Battery Voltages ......................................................................................................................... iv
Battery (if equipped) .................................................................................................................................................. iv
Personal Protective Equipment (PPE) .......................................................................................................................... v
Maintenance and Servicing Procedures ....................................................................................................................... v
General ................................................................................................................................................................ v
Dual Hazardous Input Power Sources .................................................................................................................. vi
Hazardous Voltage ..................................................................................................................................................... vi
Handling Equipment Containing Static Sensitive Components .................................................................................. vi
Static Warning .................................................................................................................................................... vii
General Information and Installation Checklist ...................................................................................................... 1
Customer Documentation Package ........................................................................................................................... 1
NetSure
™
9500 120kW 400V DC Power System Installation Manual ................................................................... 1
NetSure
™
9500 120kW 400V DC Power System Operation Manual ..................................................................... 1
NetSure
™
9500 400V DC Battery Cabinet Installation and Operation Manual ...................................................... 1
NetSure
™
ACU+ Controller User Manual .............................................................................................................. 1
USB Drive with All Customer Documentation ..................................................................................................... 1
Recommended Tools and Test Equipment ................................................................................................................. 1
Installation Acceptance Checklist ............................................................................................................................... 1
Installing the System .......................................................................................................................................... 2
Making Electrical Connections ............................................................................................................................ 2
Installing the Rectifiers ....................................................................................................................................... 2
System Startup ................................................................................................................................................... 2
Installing the System ............................................................................................................................................. 2
General Requirements ............................................................................................................................................... 2
Inspecting the Equipment and Storing for Delayed Installations ................................................................................. 2
Inspecting the Equipment ................................................................................................................................... 2
Storing for Delayed Installation ........................................................................................................................... 2
Positioning and Securing the Power Module/Bay (584001200 List 01) and Distribution Module/Bay
(584001200 List 07) to the Floor ................................................................................................................................ 3
Positioning and Securing the Battery Cabinet (584001200 List 90, 91, 92, 93) to the Floor ........................................ 4
Making Electrical Connections .............................................................................................................................. 4
Important Safety Instructions .................................................................................................................................... 4
Wiring Considerations ................................................................................................................................................ 4
General Grounding/Earthing Guidelines ..................................................................................................................... 4
Output Ground Configuration .................................................................................................................................... 4